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Technical Paper

Change of Relative Local Velocity in Pulley Groove at Sliding between Belt and Pulleys for Metal Pushing V-Belt Type CVT

2023-10-24
2023-01-1851
The objective of this study was to investigate the change of relative local velocity in each pulley groove at sliding between the belt and pulleys for a metal-pushing V-belt type CVT where micro elastic slips were inevitably accompanied to transmit power, while the transmissions were widely adopted to provide comfortable driving by continuously automatically adjusting the speed ratio. Local changes of wrapping radial position and velocity of the belt in each pulley groove of the CVT were simultaneously measured by a potentiometer with a spinning roller in the experiments. The mechanical power generated by the AC motor was transmitted through the CVT unit from the driving axis to the driven axis as usual under practical conditions while the speed ratio was set to 1.0. Pulley clamping force was applied by oil pressure.
Technical Paper

Atomization Model in Port Fuel Injection Spray for Numerical Simulation

2023-09-29
2023-32-0091
Computational Fluid Dynamics (CFD) simulation is widely used in the development and validation of automotive engine performance. In engine simulation, spray breakup submodels are important because spray atomization has a significant influence on mixture formation and the combustion process. However, no breakup models have been developed for the fuel spray with plate-type multi-hole nozzle installed in port fuel injection spark ignition (SI) engines. Therefore, the purpose of this study is to simulate spray formation in port fuel injection precisely. The authors proposed the heterogeneous sheet breakup model for gasoline spray injected from plate type multi-hole nozzle. The novel breakup model was developed by clarifying the phenomenological mechanism of the spray atomization process. In this paper, this model was improved in dispersion characteristics and evaluated by the comparison of the model calculation results with experimental data.
Technical Paper

Mixture Formation Process Analysis in Spray and Wall Impingement Spray under Evaporating Conditions for Direct injection S.I. engines

2023-09-29
2023-32-0015
In this study, the authors analyze the concentration distribution of an evaporative spray mixture with LIEF (Laser induced exciplex fluorescence) method, which is a type of optical measurement. LIEF method is one of the optical measurements for obtaining the spray concentration distribution for separating vapor/liquid phases based on the fluorescence characteristics. In this paper, a quantitative concentration distribution analysis method for wall impingement spray in heterogeneous temperature field has been proposed. Then, a series of experiments were performed in varying injection pressure and ambient density. As a result, a two-dimensional concentration distribution was obtained for the free spray and wall impingement spray.
Technical Paper

Effect of Different Hydrogen-CNG Supply Method on the Combustion and Emission Characteristics in a SI Engine

2023-09-29
2023-32-0048
The purpose of this study is to reduce cooling loss in gas engines using hydrogen. In this report, the effect of different hydrogen-CNG supply methods on combustion and exhaust characteristics of SI engine were investigated. As a result, the 13A-port-injection caused sharp heat release at hydrogen addition ratio (RH) of 20 %, with a maximum brake thermal efficiency of 27.5 %. Also, the hydrogen-port-injection promotes combustion above RH=40 % and reduces cooling loss, resulting in a maximum brake thermal efficiency of 31.0 % at RH=80 %, 1.8 pt higher than that of the 13A-port-injection.
Technical Paper

Ultra-High Fuel Pressure in GDI to Suppress Particulate Formation during Warming-Up and Load Transients

2023-04-11
2023-01-0239
This study investigates if particulates from a GDI engine can be significantly suppressed by use of ultra-high injection pressures under 2 different engine conditions known to be associated with high particulate numbers (PN): warm-up and transients. Experiments were carried out in a single-cylinder GDI engine equipped with an endoscope connected to a high-speed camera to enable combustion visualization. To mimic the warming-up, the coolant temperature was varied between 20 °C and 90 °C. A Diesel injector with modified nozzle was used and the injection pressures were varied between 400 and 1500 bar. The results revealed that increasing the fuel injection pressure decreased engine out HC and PN under warming-up conditions. However, the coolant water temperature was the most dominant factor affecting the emissions. For coolant temperature of 20 °C, the use of 1500 bar fuel injection pressure in comparison to lower fuel pressures resulted in significantly lower PN.
Journal Article

New Radiant Heater Structure which Combines Warmth and Safety for EV Range Extension

2023-04-11
2023-01-0813
The use of EVs has accelerated worldwide to reduce CO2 emissions and reduce environmental impact. One of the major issues for EVs is their decrease of electric range during heating in winter. This is because the HVAC (Heating Ventilation and Air Conditioning) system with electric heater or HP (Heat pump) system consumes a lot of energy to warm the occupants. That's why many vehicle OEMs consider not only convection heating system with HVAC, but also other systems such as contact heating devices, seat heaters, or steering wheel heaters. Those devices are more efficient at warming the human body, therefore the heating system can save energy and improve the occupant’s comfort. In this paper, the thighs, knees and shins, which cannot be heated by a seat heater, are heated more efficiently than by convection heating by using a high-temperature radiant heater in which the surface heats up to 100°C or more in 1 minute.
Technical Paper

Modeling and Simulation Analysis of Electric Vehicle Thermal Management System Based on Distributed Parameter Method

2022-03-29
2022-01-0211
The distributed parameter method is used to establish the dynamic simulation model of the electric vehicle thermal management system and various parts, and the finite difference method is used to solve the model. A thermal management system model with same structure is established by AMESIM, and the accuracy of the dynamic simulation model is verified by comparing the deviation of the calculation result between this dynamic simulation model and AMESIM. Based on the established model, the influence of expansion valve opening on the temperature of battery pack and the influence on the heating comfort of the cabin were studied. A control strategy for the rapid cooling of the battery pack was proposed. The results show that the model established by the distributed parameter method provides quite well agreement with commercial equivalent software and can well reflect the flow state of the refrigerant in different zones of the same component.
Technical Paper

Effect of Different Fuel Supply System on Combustion Characteristics in Hydrogen SI Engine

2022-01-09
2022-32-0092
In recent years, internal combustion engine using hydrogen gas, has attracted attention as one solution to the problem of global warming. Hydrogen gas has excellent combustion characteristics such as wide limits of inflammability and fast burning velocity because of high diffusion rate. Therefore, it has been made to obtain stable ignition and combustion by adding hydrogen with lean mixture in spark ignition engines using hydrocarbon fuels and to be attempted efficient operation by engine researchers. The purpose of this study is to reduce cooling loss in a gas engine using hydrogen gas and hydrogen Mixer system (Mixer) engine was remodeled to hydrogen Port Injection (PI) system engine. In this report, the heterogeneity of hydrogen mixture is clarified by comparing the combustion characteristics of the Mixer and the PI, and the effect of the difference in hydrogen supply systems on cooling loss is system. Ignition delay of the PI system is shorter than that of the Mixer.
Journal Article

Effect of Blended Fuel of Hydrotreated Vegetable Oil and Fatty Acid Methyl Ester on Spray and Combustion Characteristics

2022-01-09
2022-32-0073
Research on alternative fuels is necessary to reduce CO2 emissions. Hydrotreated Vegetable Oil (HVO) of light fuel physically improves spray and combustion characteristics. Fatty Acid Methyl Ester (FAME) is an oxygenated fuel and its combustion characteristics are chemically improved, although its spray characteristics such as penetration and atomization are deteriorated. The purpose of this study is to understand the effects of blending HVO, which has carbon neutral (CN) characteristics, with FAME, which also has CN characteristics, on spray and combustion characteristics, and to further improve emission such as THC and Smoke. This report presents the effect of the combination of improved spray characteristics and oxygenated fuel on emissions. Spray characteristics such as penetration, spray angle and spray volume were investigated by shadowgraph photography.
Technical Paper

Research in OFDM-Based High-Speed In-Vehicle Network Connectivity for Cameras and Displays

2021-04-06
2021-01-0151
Growing trends of connected and autonomous vehicles have pushed for increased resolutions of cameras to 8Mpix and displays to 4K/8K, leading to requirements for high-speed interfaces that support 10Gbps and beyond. Unlike data center or enterprise networks which normally operates under controlled indoor environments, in-vehicle networks are required to operate in harsh temperature and interference environments. Due to cost restrictions, the use of single pair wire is prevalent for in-vehicle networks. In general, as data transmission speed increase, signal spectrum spreads across greater frequency range. Since insertion loss of a channel increases in proportion to signal frequency, it becomes more difficult to secure SNR (signal-to-noise ratio) margins as bit rate increases. This makes it increasingly difficult for a device (e.g. ECUs, sensors, and displays) with high-speed communication interface to meet EMC (electromagnetic compatibility) criteria imposed by automotive OEMs.
Technical Paper

Dynamically Adjustable LiDAR with SPAD Array and Scanner

2021-04-06
2021-01-0091
An important function of an Automated Driving (AD) system is to detect objects including vehicles and pedestrians on the road. Typical devices for detecting those objects include cameras, millimeter-wave RADAR, and light detection and ranging (LiDAR). LiDAR uses the flight time of a short-wavelength electromagnetic wave. Because of that LiDAR is expected to find even small objects such as tire fragments on a road in high resolution. The detection performance required for LiDAR depends on the operational design domain (ODD). For example, while a vehicle is travelling at high speeds, LiDAR needs to detect apparently small objects at long distances, and while it is travelling at low speeds, LiDAR has to detect objects over a wide angular range. Conventional LiDAR is developed to satisfy all requirements, providing performance including detection distance, resolution, and angle of view tends to expose issues such as cost and size when it is mounted onboard.
Journal Article

Zero-Day Attack Defenses and Test Framework for Connected Mobility ECUs

2021-04-06
2021-01-0141
Recent developments in the commercialization of mobility services have brought unprecedented connectivity to the automotive sector. While the adoption of connected features provides significant benefits to vehicle owners, adversaries may leverage zero-day attacks to target the expanded attack surface and make unauthorized access to sensitive data. Protecting new generations of automotive controllers against malicious intrusions requires solutions that do not depend on conventional countermeasures, which often fall short when pitted against sophisticated exploitation attempts. In this paper, we describe some of the latent risks in current automotive systems along with a well-engineered multi-layer defense strategy. Further, we introduce a novel and comprehensive attack and performance test framework which considers state-of-the-art memory corruption attacks, countermeasures and evaluation methods.
Technical Paper

Effect of Initial Fuel Temperature on Spray Characteristics of Multicomponent Fuel

2020-09-15
2020-01-2113
Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.
Technical Paper

Effects of Spray Internal EGR Using CO2 Gas Dissolved Fuel on Combustion Characteristics and Emissions in Diesel Engine

2020-01-24
2019-32-0592
We have proposed the application of Exhaust Gas Recirculation (EGR) gas dissolved fuel which might improve spray atomization through effervescent atomization instead of high injection pressure. Since EGR gas is included in the spray of EGR gas dissolved fuel, it directly contributes to combustion, and the further reduction of NOx emissions is expected rather than the conventional external EGR. In our research, since highly contained in the exhaust gas and highly soluble in the fuel, CO2 was selected as the dissolved gas to simulate EGR gas dissolved. In this paper, the purpose is to evaluate the influence of the application of CO2 gas dissolved fuel on the combustion characteristics and emission characteristics inside the single cylinder, direct injection diesel engine. As a result, by use of the fuel, smoke was reduced by about 50 to 70%, but NOx reduction does not have enough effect.
Technical Paper

The Experimental Investigation of the Performance and Emissions Characteristics of Direct Injection Diesel Engine by Bio-Hydro Fined Diesel Oil and Diesel Oil in Different EGR

2020-01-24
2019-32-0595
Bio-hydro fined diesel (BHD) oil is known as a second generation oil made from bio hydro finning process. Biodiesel in the first generation is made from transesterification process and it has several disadvantages such as high density and increased the viscosity that can cause operational problems because can make some deposits in the engine. To overcome this, the second generation process of biodiesel has been modified from the first generation oil. BHD is made from the waste cooking oil by using the hydro finning process without the trans-esterification process. The results of BHD oil has nearly the same with diesel oil. BHD oil has low viscosity and high oxidation stability. Therefore, BHD oil can be used in the diesel engine without making any modifications in the engine. In this study, the comparison of performance and emissions characteristics from BHD oil, waste cooking oil, and diesel oil are investigated.
Technical Paper

Study for Higher Efficiency and Lower Emissions in Turbo Charged Small Gas Engine Using Low Caloric Biomass Model Gas

2020-01-24
2019-32-0620
In recent years, depletion of energy resources and increasing CO2 emission have been concerned. As this solution, the use of biofuels from garbage is focused. In this research, higher efficiency and lower emissions in the gas engine for power generation using biomass gas are aimed. However, the biomass gas is low caloric value and the output is low and the combustion is unstable. Therefore, a turbocharged spark ignition gas engine is used as the test institution. As a result, it is found that combustion stability and high efficiency of biomass gas can be realized.
Technical Paper

Study on Multicomponent Fuel Spray with High Injection Pressure

2019-12-19
2019-01-2282
In previous study, the model for flash-boiling spray of multicomponent fuel was constructed and was implemented into KIVA code. This model considered the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets. These numerical results using this model were compared with experimental data which were obtained in the previous study using a constant volume vessel. The spray characteristics from numerical simulation qualitatively showed good agreement with the experimental results. Especially, it was confirmed from both the numerical and experimental data that flash-boiling effectively accelerated the atomization and vaporization of fuel droplets. However, in this previous study, injection pressure was very low (up to 15 MPa), and the spray characteristics of high pressure injection could not be analyzed.
Technical Paper

A Study on Higher Thermal Efficiency and Lower Cooling Loss in Diesel Engine

2019-12-19
2019-01-2283
The purpose of this study is to achieve thermal efficiency improvement and cooling loss reduction of a diesel engine with a combustion concept of earlier evaporation, higher entrainment, and compact spray flame. In order to realize this concept, the paper focused on two-component fuel (nC5H12/nC10H22) with high evaporation. In this paper, the effects of two-component fuel on thermal efficiency and exhaust characteristics are examined by using single cylinder diesel engine. In addition, spray characteristics are revealed in an optically accessible chamber and combustion characteristics are revealed by using RCEM.
Technical Paper

Improvement of Combustion Characteristics and Emissions by Applying CO2 Gas Dissolved Fuel in Diesel Engine

2019-12-19
2019-01-2274
We have proposed the application of EGR gas dissolved fuel which might improve spray atomization through effervescent atomization instead of high injection pressure. In this paper, the purpose is to evaluate the influence of the application of CO2 gas dissolved fuel on the combustion characteristics and emissions inside the single cylinder, direct injection diesel engine. As a result, by use of the fuel, smoke was reduced by about 50 to 70%. The amount of NOx was reduced at IMEP=0.3 MPa, but it was increased at IMEP=0.9 MPa.
Technical Paper

Investigation and Improvement of a Bouncing Torsional Vibration in Automotive Dual Mass Flywheel by Combining Testing and 1D CAE Modeling Approach

2019-06-05
2019-01-1556
Dual mass flywheel (DMF) is a well-known isolation system for vehicle drivetrain. DMF has two typical elastic energy storage systems: long travel arc springs and in-series spring units (including two or more springs) and sliding shoes connected in series. DMF has such complex nonlinear characteristics as torque-dependent torsional stiffness and rotational speed-dependent hysteresis friction due to its dependency of centrifugal force that is applied to components and radial force of springs. Because of this complexity, sub-harmonic vibration (SHV) may occur under certain circumstances, such as under light-load and high-rotational conditions. In general, since SHV’s frequency is 1/2 or 1/3 of the engine’s combustion frequency and may cause human discomfort, DMF must be designed robust against such nonlinear vibration. In this paper to reduce the SHV occurrence and to show a more robust design indicator, the SHV causing the mechanism is researched by testing and 1D CAE modeling.
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