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Technical Paper

Restitution and Crash Pulse Duration from Low-Speed Crash Tests

2023-04-11
2023-01-0617
Frontal crashes are the most common crash mode in the US vehicle fleet, and a large proportion of these crashes are “fender-benders” or low-speed collisions. This, among other considerations, led the Insurance Institute for Highway Safety (IIHS) to conduct a series of low-speed front and rear bumper impact tests. These crash tests have been performed on passenger vehicles manufactured by various manufacturers since 1970 and continuing through the 2009 model year. Test data and video for individual tests are available through IIHS’s online data portal, most extensively for model years 2007 to 2009. While IIHS’s test protocol varied over the years, these tests specified, in part, a full engagement impact of the tested vehicle into a rigid, bumper-shaped barrier covered with an energy absorber. Although IIHS reported the closing speed for each test, they did not report the separation speed or crash pulse duration.
Technical Paper

Factors Influencing the Effectiveness of a Center-Mounted Airbag in Reducing Occupant Excursion and Injury Potential in High-Speed Lateral Impacts

2022-03-29
2022-01-0843
A substantial percentage of serious and fatal injuries sustained by motor vehicle occupants occur in lateral impact collisions, and approximately one third of these injuries involve a far-side occupant. A center airbag, deploying inboard of the front seat occupants, has been integrated into certain vehicles to reduce far-side occupant excursion, to limit occupant interactions with the vehicle interior and/or another occupant, and to reduce occupant loading and injury potential. A series of sled tests was conducted to better understand the efficacy and limitations of a center airbag under a variety of high-speed lateral impact conditions in an environment outside of the production design. A production-level driver’s seat equipped with a seat-mounted center airbag was installed onto an open-air sled. A 50th percentile male SID H-3 was placed in the seat and restrained by a three-point seat belt equipped with retractor and buckle pretensioners.
Technical Paper

The Role of Three-Point Restraints for Occupants in Moderate Severity Frontal Collisions

2022-03-29
2022-01-0845
Field accident data and vehicle crash and sled testing indicate that occupant kinematics, loading, and associated injury risk generally increase with crash severity. Further, these data demonstrate that the use of restraints, such as three-point belts, provides mitigation of kinematics and reduction in loading and injury potential. This study evaluated the role of seat belts in controlling occupant kinematics and reducing occupant loading in moderate severity frontal collisions. Frontal tests with belted and unbelted anthropomorphic test devices (ATDs) in the driver and right front passenger seats were performed at velocity changes (delta-Vs) of approximately 19 kph (12 mph) and 32 kph (20 mph) without airbag deployment. At the lower-moderate severity (19 kph), motion of the belted ATDs was primarily arrested by seat belt engagement, while motion of the unbelted ATDs was primarily arrested by interaction with forward vehicle structures.
Technical Paper

Seat Belts: A Review of Technological Milestones, Regulatory Advancements, and Anticipated Future Trajectories

2021-10-21
2021-01-5097
Decades after their introduction, seat belts remain the most important safety innovation in automotive history. Seat belt usage remains the single most effective way to minimize the risk of injury or death in severe crash events. Despite having matured, seat belts continue to evolve and improve and are expected to play an equally critical role in future passenger vehicles as increasing automation leads to changes in occupant compartment design and occupant-to-vehicle interaction. In this paper, an overview of major technical milestones in the development of seat belts is presented, ranging from the earliest lap belts to today’s systems that seamlessly synthesize and integrate information from a variety of sensors to prepare the restraints for an imminent crash. A brief overview of contemporary regulatory events is also provided, illustrating how regulatory actions have followed and occasionally driven the development and proliferation of various aspects of occupant restraints.
Technical Paper

Patient Demographics and Injury Characteristics of ER Visits Related to Powered-Scooters

2020-04-14
2020-01-0933
With growing environmental concerns associated with gas-powered vehicles and busier city streets, micro-mobility modes, including traditional bicycles and new technologies, such as electric scooters (e-scooters), are becoming solutions. In 2018, e-scooter usage overtook other shared micro-mobility modes with over 38 million e-scooter trips taken. Concurrently, the societal concern regarding the safety of these devices is also increasing. To examine the types of injuries associated with e-scooters and bicycles, the National Electronic Injury Surveillance System (NEISS), a probability sample of US hospitals that collects information from emergency room (ER) visits related to consumer products, was utilized. Records from September 2017 to December 2018 were extracted, and those associated with powered scooters were identified. Injury distributions by age, sex, race, treatment, diagnosis, and location on the body were explored.
Technical Paper

Thoracic Spine Extension Injuries in Occupants with Pre-Existing Conditions during Rear-End Collisions

2019-04-02
2019-01-1222
Certain ankylosing spondyloarthropathies such as ankylosing spondylitis (AS) or diffuse idiopathic skeletal hyperostosis (DISH) can substantially alter clinicopathologic spine biomechanics as well as injury mechanisms in rear-end motor vehicle collisions. AS is an inflammatory disease which can lead to structural impairments of the spine secondary to flowing ossification along the spinal column, including ossification across the spinal discs, facet joints, and ligaments, and it has also been associated with diffuse osteoporosis of the spine. DISH is characterized by excess bone formation along the spinal column, encompassing the annulus and forming the thickest and strongest bridging osteophytes over adjacent vertebral bodies at the level of the disc space. In both conditions the spine is mechanically stiffened and generally more kyphotic than a healthy spine.
Technical Paper

Evaluation of Occupant Loading in Low- to Moderate-Speed Frontal and Rear-End Motor Vehicle Collisions

2019-04-02
2019-01-1220
Low- to moderate-speed motor vehicle collisions are common roadway occurrences that are generally associated with low rates of reported injury. While such complaints are generally infrequent, claims of injuries resulting from low- to moderate-speed motor vehicle collisions persist. A limited body of literature using quantitative techniques and full-scale crash tests is available to assess the injury potential associated with such collisions. Prior studies have analyzed occupant kinematics and kinetics as well as human injury risk in low- to moderate-speed collisions with older vehicle vintages but do not assess the effects of updated vehicle interior designs and occupant protection devices reflective of efforts to optimize occupant kinematics and reduce occupant loading and injury risk in more modern vehicles.
Technical Paper

Risk of Concussion in Low- to Moderate-Speed Frontal and Rear-End Motor Vehicle Collisions Evaluated Using Head Acceleration-Based Metrics

2019-04-02
2019-01-1218
Over the past decade, there has been an increase in awareness and concern about the occurrence and long-term effects of concussions. Traumatic brain injury (TBI)-related emergency department (ED) visits associated with motor vehicle collisions, including patients with a diagnosis of concussion or mild TBI (mTBI), have increased while deaths and hospital admissions related to TBI have decreased. The diagnostic criteria for concussion have evolved and broadened, and based on current assessments and diagnostic imaging techniques, there are often no objective findings, yet a diagnosis of concussion may still be rendered. Clinical assessment of concussion may be based only on patient-reported symptoms and history, making it difficult to objectively relate the reported increase in TBI-related ED visits due to motor vehicle collisions to specific collision parameters.
Technical Paper

Development of a Robust Database for Measuring Human Gaze Behavior and Performance during Naturalistic Driving

2017-03-28
2017-01-1369
Vision plays a key role in the safe and proper operation of vehicles. To safely navigate, drivers constantly scan their environments, which includes attending to the outside environment as well as the inside of the driver compartment. For example, a driver may monitor various instruments and road signage to ensure that they are traveling at an appropriate speed. Although there has been work done on naturalistic driver gaze behavior, little is known about what information drivers glean while driving. Here, we present a methodology that has been used to build a database that seeks to provide a framework to supply answers to various ongoing questions regarding gaze and driver behavior. We discuss the simultaneous recording of eye-tracking, head rotation kinematics, and vehicle dynamics during naturalistic driving in order to examine driver behavior with a particular focus on how this correlates with gaze behavior.
Journal Article

Crush Energy and Stiffness in Side Impacts

2017-03-28
2016-32-0090
Crash tests of vehicles by striking deformable barriers are specified by Government programs such as FMVSS 214, FMVSS 301 and the Side Impact New Car Assessment Program (SINCAP). Such tests result in both crash partners absorbing crush energy and moving after separation. Compared with studying fixed rigid barrier crash tests, the analysis of the energy-absorbing behavior of the vehicle side (or rear) structure is much more involved. Described in this paper is a methodology by which analysts can use such crash tests to determine the side structure stiffness characteristics for the specific struck vehicle. Such vehicle-specific information allows the calculation of the crush energy for the particular side-struck vehicle during an actual collision – a key step in the reconstruction of that crash.
Technical Paper

Vehicle Fires Resulting from Hot Surface Ignition of Grass and Leaves

2017-03-28
2017-01-1354
One potential fire ignition source in a motor vehicle is the hot surfaces on the engine exhaust system. These hot surfaces can come into contact with combustible and flammable liquids (such as engine oil, transmission fluid, brake fluid, gasoline, or Diesel fuel) due to a fluid leak, or during a vehicle collision. If the surface temperature is higher than the hot surface ignition temperature of the combustible or flammable liquid in a given geometry, a fire can potentially ignite and propagate. In addition to automotive fluids, another potential fuel in post-collision vehicle fires is grass, leaves, or other vegetation. Studies of hot surface ignition of dried vegetation have found that ignition depends on the type of vegetation, surface temperature, duration of contact, and ambient conditions such as temperature and wind speed. Ignition can occur at surface temperatures as low as 300 °C, if the vegetation is in contact with the surface for 10 minutes or longer.
Journal Article

Crush Energy and Stiffness in Side Impacts

2017-03-28
2017-01-1415
Crash tests of vehicles by striking deformable barriers are specified by Government programs such as FMVSS 214, FMVSS 301 and the Side Impact New Car Assessment Program (SINCAP). Such tests result in both crash partners absorbing crush energy and moving after separation. Compared with studying fixed rigid barrier crash tests, the analysis of the energy-absorbing behavior of the vehicle side (or rear) structure is much more involved. Described in this paper is a methodology by which analysts can use such crash tests to determine the side structure stiffness characteristics for the specific struck vehicle. Such vehicle-specific information allows the calculation of the crush energy for the particular side-struck vehicle during an actual collision – a key step in the reconstruction of that crash.
Technical Paper

Energy Dissipation in High Speed Frontal Collisions

2013-04-08
2013-01-0770
One element of primary interest in the analysis and reconstruction of vehicle collisions is an evaluation of impact severity. The severity of an impact is commonly quantified using vehicle closing speeds and/or velocity change (delta-V). One fundamental methodology available to determine the closing speed and corresponding velocity change is an analysis of the collision based on a combination of the principles of Conservation of Momentum and Conservation of Energy. A critical element of this method is an assessment of the amount of kinetic energy that is dissipated during plastic structural deformation (crush) of the involved vehicles. This crush energy assessment is typically based on an interpolation or an extrapolation of data collected during National Highway Traffic Safety Administration (NHTSA) sponsored crash testing at nominal speeds of 30 or 35 mph.
Technical Paper

Full-Scale Moving Motorcycle into Moving Car Crash Testing for Use in Safety Design and Accident Reconstruction

2012-04-16
2012-01-0103
Test methods for vehicle safety development are either based on the movement of a vehicle into a stationary barrier or the movement of a barrier into a stationary vehicle. When deemed necessary, a two-moving-vehicle impact is approximated by modifying the impact motion between the moving and stationary objects. For example, the Federal Motor Vehicle Safety Standard (FMVSS) 214 side-impact crash test procedure [1] approximates the lateral impact of a moving vehicle into the side of another moving vehicle by using a moving barrier with wheels crabbed so that the velocity vector of the barrier is not collinear with its longitudinal axis. Such approximations are valid when the post-impact motions of the two vehicles are not to be evaluated. Similarly, the published data indicates that historic analyses of motorcycle accidents and the advancements in motorcycle safety designs have been based, in large part, on single-moving-vehicle crash tests.
Technical Paper

Buckle-Latch Insertion Force and Belt Tension in Everyday Driving

2011-04-12
2011-01-0267
This study investigates the technique used and forces applied on the latch plate and buckle during typical seat belt operation and driving conditions. These techniques and forces are relevant to whether the latch plate can be partially engaged with the buckle during typical operation and whether the latch plate will dislodge during vehicle operation. In addition to studying the insertion of the latch plate, we examined the tensile forces that are applied to the latch plate and buckle during typical, non-crash driving conditions, and how these forces compare to the performance requirements established by the National Highway Traffic Safety Administration (NHTSA) as part of Federal Motor Vehicle Safety Standards (FMVSS) 209. These tensile forces are important in understanding whether the latch plate is likely to dislodge from the buckle if it is in a position of partial engagement.
Journal Article

Passenger Vehicle Response to Low-Speed Impacts Involving a Tractor-Semitrailer

2011-04-12
2011-01-0291
Low-speed sideswipe collisions between tractor-semitrailers and passenger vehicles can result in large movements and extensive areas of visible damage to the passenger vehicle. However, depending on the specifics of the collision, the resulting crash pulse may be extended, and the vehicle accelerations correspondingly low. Research regarding the impact environment and resulting injury potential of the occupants during these types of impacts is limited. Five full-scale crash tests utilizing a tractor-semitrailer and a passenger car were conducted to explore vehicle responses during these types of collisions for both the passenger car and the tractor-trailer. The test vehicles included a loaded van semitrailer pulled by a tractor and three identical mid-sized sedans. Instrumentation on the sedans included accelerometers and rotational rate sensors, and the vehicle and occupant kinematics were recorded using onboard and off-board real-time and high-speed video cameras.
Technical Paper

Passenger Vehicle Occupant Response to Low-Speed Impacts with a Tractor-Semitrailer

2011-04-12
2011-01-1125
Low-speed sideswipe collisions between tractor-semitrailers and passenger vehicles may result in large areas of visible damage to the passenger vehicle. However, due to the extended contact that occurs during these impacts, it is typical in these incidents for the crash pulse duration to be long and the vehicle accelerations to be correspondingly low. Research regarding the impact environment and resulting injury potential of the occupants during these types of impacts is limited. Five full-scale crash tests utilizing a tractor-semitrailer and a passenger car were conducted to explore the occupant responses during these types of collisions. The test vehicles included a van semitrailer pulled by a tractor and three identical mid-sized sedans. The occupants of the sedans included an instrumented Hybrid III 5th -percentile-male anthropomorphic test device (ATD) in the driver's seat and an un-instrumented Hybrid III 5th -percentile-female ATD in the left rear seat.
Technical Paper

Repeated Impacts on a Motorcycle Helmet: What Happens After a Significant Impact?

2010-04-12
2010-01-1016
It is widely accepted that a motorcycle helmet will reduce the risk of a serious brain injury during an accident through energy dissipation. Currently, there is no literature on what happens to a motorcycle helmet after repeated significant impacts or why it cannot be re-used according to the DOT label. It is also unclear experimentally if the foam liner is permanently affected after repeated impacts. In this study, we repetitively dropped one style of DOT-approved motorcycle helmet using a drop tower system in accordance with FMVSS 218. Helmeted Hybrid III and magnesium headforms were dropped onto a flat anvil with contact to the apical region of the helmets. Strips of pressure-indicating film were placed in the mid-sagittal plane between the foam liner and the headform. Headform accelerations and head injury criterion (HIC) for the Hybrid-III headform were calculated for each drop test. There was a trend for maximum headform acceleration to increase with the number of impacts.
Technical Paper

The Tolerance of the Femoral Shaft in Combined Axial Compression and Bending Loading

2009-11-02
2009-22-0010
The likelihood of a front seat occupant sustaining a femoral shaft fracture in a frontal crash has traditionally been assessed by an injury criterion relying solely on the axial force in the femur. However, recently published analyses of real-world data indicate that femoral shaft fracture occurs at axial loads levels below those found experimentally. One hypothesis attempting to explain this discrepancy suggests that femoral shaft fracture tends to occur as a result of combined axial compression and applied bending. The current study aims to evaluate this hypothesis by investigating how these two loading components interact. Femoral shafts harvested from human cadavers were loaded to failure in axial compression, sagittal plane bending, and combined axial compression and sagittal plane bending.
Technical Paper

Evaluation of Risk Trade-offs in Passenger Compartment Fire Retardant Usage - a Case Study

2009-04-20
2009-01-0014
The process of design inherently involves consideration of risk trade offs; intervening to reduce one risk often increases another. In addition to creating a design for the intended function of the product, a rational process of risk management involves prediction of risk through design analysis, statistical evaluation of the history of similar products, and potentially multidisciplinary teams to address diverse causes of risk. As a case study, this paper examines the benefits of using one class of fire retardant to reduce risk of vehicle fire injuries and the countervailing health risk due to increased quantities of fire retardants released in the interior environment. Data sources for fire and health risk were researched and interpreted for use in the analysis. Information needed to reduce the uncertainties in the risk predictions are identified for future refinements to the conclusions.
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