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Technical Paper

Experimental and Numerical Analysis of Latest Generation Diesel Aftertreatment Systems

2019-09-09
2019-24-0142
A comprehensive experimental and numerical analysis of two state-of-the-art diesel AfterTreatment Systems (ATS) for automotive applications is presented in this work. Both systems, designed to fulfill Euro 6 emissions regulations standards, consist of a closed-coupled Diesel Oxidation Catalyst (DOC) followed by a Selective Catalytic Reduction (SCR) catalyst coated on a Diesel Particulate Filter (DPF), also known as SCR on Filter (SCRoF or SCRF). While the two systems feature the same Urea Water Solution (UWS) injector, major differences could be observed in the UWS mixing device, which is placed upstream of the SCRoF, whose design represents a crucial challenge due to the severe flow uniformity and compact packaging requirements.
Journal Article

Experimental and Numerical Assessment of Multi-Event Injection Strategies in a Solenoid Common-Rail Injector

2017-09-04
2017-24-0012
Nowadays, injection rate shaping and multi-pilot events can help to improve fuel efficiency, combustion noise and pollutant emissions in diesel engine, providing high flexibility in the shape of the injection that allows combustion process control. Different strategies can be used in order to obtain the required flexibility in the rate, such as very close pilot injections with almost zero Dwell Time or boot shaped injections with optional pilot injections. Modern Common-Rail Fuel Injection Systems (FIS) should be able to provide these innovative patterns to control the combustion phases intensity for optimal tradeoff between fuel consumption and emission levels.
Technical Paper

Catalytic Activity of Nanostructured Ceria-Based Materials Prepared by Different Synthesis Conditions

2017-09-04
2017-24-0145
In this work, several nanostructured ceria-based catalysts were prepared by the hydrothermal technique varying two synthesis parameters (namely, temperature and pH). Then, cerias with different shapes (i.e., cubes, rods, combination of them, other polyhedra) and structural properties were obtained. The prepared materials were tested for the CO oxidation and soot oxidation efficiency. The results have shown that, for the CO oxidation, activities depend on the surface properties of the catalysts. Conversely, for the soot oxidation, the most effective catalysts exhibit better soot-catalyst contact conditions.
Journal Article

Numerical and Experimental Assessment of a Solenoid Common-Rail Injector Operation with Advanced Injection Strategies

2016-04-05
2016-01-0563
The selection and tuning of the Fuel Injection System (FIS) are among the most critical tasks for the automotive diesel engine design engineers. In fact, the injection strongly affects the combustion phenomena through which controlling a wide range of related issues such as pollutant emissions, combustion noise and fuel efficiency becomes feasible. In the scope of the engine design optimization, the simulation is an efficient tool in order to both predict the key performance parameters of the FIS, and to reduce the amount of experiments needed to reach the final product configuration. In this work a complete characterization of a solenoid ballistic injector for a Light-Duty Common Rail system was therefore implemented in a commercially available one-dimensional computational software called GT-SUITE. The main phenomena governing the injector operation were simulated by means of three sub-models (electro-magnetic, hydraulic and mechanical).
Technical Paper

Experimental Investigation on the Effects on Performance and Emissions of an Automotive Euro 5 Diesel Engine Fuelled with B30 from RME and HVO

2013-04-08
2013-01-1679
The effects of using blended renewable diesel fuel (30% vol.), obtained from Rapeseed Methyl Ester (RME) and Hydrotreated Vegetable Oil (HVO), in a Euro 5 small displacement passenger car diesel engine have been evaluated in this paper. The hydraulic behavior of the common rail injection system was verified in terms of injected volume and injection rate with both RME and HVO blends fuelling in comparison with commercial diesel. Further, the spray obtained with RME B30 was analyzed and compared with diesel in terms of global shape and penetration, to investigate the potential differences in the air-fuel mixing process. Then, the impact of a biofuel blend usage on engine performance at full load was first analyzed, adopting the same reference calibration for all the tested fuels.
Journal Article

Analysis of Various Operating Strategies for a Parallel-Hybrid Diesel Powertrain with a Belt Alternator Starter

2012-04-16
2012-01-1008
The sustainable use of energy and the reduction of pollutant emissions are main concerns of the automotive industry. In this context, Hybrid Electric Vehicles (HEVs) offer significant improvements in the efficiency of the propulsion system and allow advanced strategies to reduce pollutant and noise emissions. The paper presents the results of a simulation study that addresses the minimization of fuel consumption, NOx emissions and combustion noise of a medium-size passenger car. Such a vehicle has a parallel-hybrid diesel powertrain with a high-voltage belt alternator starter. The simulation reproduces real-driver behavior through a dynamic modeling approach and actuates an automatic power split between the Internal Combustion Engine (ICE) and the Electric Machine (EM). Typical characteristics of parallel hybrid technologies, such as Stop&Start, regenerative braking and electric power assistance, are implemented via an operating strategy that is based on the reduction of total losses.
Technical Paper

Nano-Sized Additive Synthesis for Lubricant Oils and Compatibility Tests with After-Treatment Catalysts

2011-09-11
2011-24-0101
Molybdenum sulfide nanoparticles have been successfully obtained, for lubricant applications, by means of a wet chemical synthesis in an aqueous solution employing ammonium molybdate, citric acid and ammonium sulfide as the reactants. Some molybdenum-citrate complexes were formed and they reacted with the ammonium sulfide to form MoS₂ nanoparticles. Mo:citrate molar ratio was identified as being the most relevant of the synthesis parameters that affected the phase and morphology of the final products. The optimized nanopowders were softly agglomerated and amorphous, with a mean size of the primary particles of about 30 nm. The compatibility between the thus obtained MoS₂ nanopowders and some commercial after-treatment catalysts for diesel vehicle engines was tested. Diesel oxidation, soot combustion and ammonia-SCR de-NOx catalysts were considered as were the possible effects on the catalytic activity and their possible reaction to the MoS₂ additive.
Technical Paper

Analysis of Energy-Efficient Management of a Light-Duty Parallel-Hybrid Diesel Powertrain with a Belt Alternator Starter

2011-09-11
2011-24-0080
The paper presents the main results of a study on the simulation of energy efficient management of on-board electric and thermal systems for a medium-size passenger vehicle featuring a parallel-hybrid diesel powertrain with a high-voltage belt alternator starter. A set of advanced technologies has been considered on the basis of very aggressive fuel economy targets: base-engine downsizing and friction reduction, combustion optimization, active thermal management, enhanced aftertreatment and downspeeding. Mild-hybridization has also been added with the goal of supporting the downsized/downspeeded engine performance, performing energy recuperation during coasting phases and enabling smooth stop/start and acceleration. The simulation has implemented a dynamic response to the required velocity and manual gear shift profiles in order to reproduce real-driver behavior and has actuated an automatic power split between the Internal Combustion Engine (ICE) and the Electric Machine (EM).
Journal Article

Particle Number and Size Distribution from a Small Displacement Automotive Diesel Engine during DPF Regeneration

2010-05-05
2010-01-1552
The aim of this work is to analyze particle number and size distribution from a small displacement Euro 5 common rail automotive diesel engine, equipped with a close coupled aftertreatment system, featuring a DOC and a DPF integrated in a single canning. In particular the effects of different combustion processes on PM characteristics were investigated, by comparing measurements made both under normal operating condition and under DPF regeneration mode. Exhaust gas was sampled at engine outlet, at DOC outlet and at DPF outlet, in order to fully characterize PM emissions through the whole exhaust line. After a two stage dilution system, sampled gas was analyzed by means of a TSI 3080 SMPS, in the range from 6 to 240 nm. Particle number and size distribution were evaluated at part load operating conditions, representative of urban driving.
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