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Technical Paper

Split Ring Resonator-based Metamaterial with Total Bandgap for Reducing NVH in Electric Vehicles

2024-04-09
2024-01-2348
We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.
Technical Paper

Two-Scale Command Shaping for Reducing NVH during Engine Shutdown

2020-04-14
2020-01-0411
Two-scale command shaping is a recently proposed feedforward control method aimed at mitigating undesirable vibrations in nonlinear systems. The TSCS strategy uses a scale separation to cancel oscillations arising from nonlinear behavior of the system, and command shaping of the remaining linear problem. One promising application of TSCS is in reducing engine restart and shutdown vibrations found in conventional and in hybrid electric vehicle powertrains equipped with start-stop features. The efficacy of the TSCS during internal combustion engine restart has been demonstrated theoretically and experimentally in the authors’ prior works. The present article presents simulation results and describes the verified experimental apparatus used to study TSCS as applied to the ICE shutdown case. The apparatus represents a typical HEV powertrain and consists of a 1.03 L three-cylinder diesel ICE coupled to a permanent magnet alternating current electric machine through a spur gear coupling.
Technical Paper

Application of Extended Messinger Models to Complex Geometries

2020-03-10
2020-01-0022
Since, ice accretion can significantly degrade the performance and the stability of an airborne vehicle, it is imperative to be able to model it accurately. While ice accretion studies have been performed on airplane wings and helicopter blades in abundance, there are few that attempt to model the process on more complex geometries such as fuselages. This paper proposes a methodology that extends an existing in-house Extended Messinger solver to complex geometries by introducing the capability to work with unstructured grids and carry out spatial surface streamwise marching. For the work presented here commercial solvers such as STAR-CCM+ and ANSYS Fluent are used for the flow field and droplet dispersed phase computations. The ice accretion is carried out using an in-house icing solver called GT-ICE. The predictions by GT-ICE are compared to available experimental data, or to predictions by other solvers such as LEWICE and STAR-CCM+.
Journal Article

Performance of Isolated UAV Rotors at Low Reynolds Number

2020-03-10
2020-01-0046
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.
Journal Article

Time-Varying Loads of Co-Axial Rotor Blade Crossings

2017-09-19
2017-01-2024
The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Tradeoff Study of High Altitude Solar Reflector Concepts

2017-09-19
2017-01-2143
A direct solution to Global Warming would be to reflect a part of sunlight back into Space. A system tradeoff study is being developed with three of the concepts that are being evaluated as long-endurance high-altitude reflectors. The first concept is a high aspect ratio solar powered flying wing towing reflector sheets. This concept is named “Flying Carpet”. Second is a centrifugally stretched high altitude solar reflector (CSHASR). The CSHASR has 4 rotors made of reflector sheets with a hub stretching to 60 percent of the radius, held together by an ultralight quad-rotor structure. Each rotor is powered by a solar-electric motor. A variation on this concept, forced by nighttime descent rate concerns, is powered by tip-mounted solar panels and propellers with some battery storage augmenting rotational inertia as well as energy storage. The third concept is an Aerostatically Balanced Reflector (ABR) sheet, held up by hydrogen balloons.
Technical Paper

Pressure Field Evolution on Rotor Blades at High Advance Ratio

2016-09-20
2016-01-2010
The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.
Technical Paper

Coaxial Rotor Flow Phenomena in Forward Flight

2016-09-20
2016-01-2009
Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.
Technical Paper

Yaw Effects on the Narrowband Spectra Above a Delta Wing in Turbulent Flow

2016-09-20
2016-01-2056
Combat aircraft maneuvering at high angles of attack or in landing approach are likely to encounter conditions where the flow over the swept wings is yawed. This paper examines the effect of yaw on the spectra of turbulence above and aft of the wing, in the region where fins and control surfaces are located. Prior work has shown the occurrence of narrowband velocity fluctuations in this region for most combat aircraft models, including those with twin fins. Fin vibration and damage has been traced to excitation by such narrowband fluctuations. The narrowband fluctuations themselves have been traced to the wing surface. The issue in this paper is the effect of yaw on these fluctuations, as well as on the aerodynamic loads on a wing, without including the perturbations due to the airframe.
Technical Paper

Aerodynamic Load Maps of Vehicle Shapes at Arbitrary Attitude

2015-09-15
2015-01-2574
The interest in flying cars comes with the question of characterizing aerodynamic loads on shapes that go beyond traditional aircraft shapes. When carried as slung loads under aircraft, vehicles can encounter severe aerodynamic loads, which may also cause them to go into divergent oscillations that can threaten the vehicle and aircraft. Slung loads can encounter the wind at arbitrary attitudes. Flight test certification for every vehicle-aircraft combination is prohibitive. Characterizing the aerodynamic loads with sufficient resolution for use in dynamic simulation, has in the past been extremely arduous. Sharp changes that drive instabilities arise over small ranges of yaw and pitch. With the Continuous Rotation technique developed by our group, aerodynamic load characterization is viable and efficient. With two well-chosen attitude sweeps and appropriate transformations, the entire 6-DOF load map can be obtained, for several rates.
Technical Paper

Narrow-Band Excitation of Vortex Flows

2015-09-15
2015-01-2572
At high angles of attack, the flow over a swept wing generates counter-rotating vortical features. These features can amplify into a nearly sinusoidal fluctuation of velocity components. The result is excitation of twin-fin buffeting, driven at clearly predictable frequencies, or at nearby lock-in frequencies of the fin structure. This is distinct from the traditional model of fin buffeting as a structural resonant response to broadband, large-amplitude excitation from vortex core bursting. Hot-film anemometry was conducted ahead of the vertical fins of a 1:48 scale model of the F-35B aircraft, in the angle of attack range between 18 and 30 degrees. Auto spectral density functions from these data showed a sharp spectral peak in the flow ahead of the fins for angles of attack between 20 and 28 degrees. Small fences placed on the top surface of the wing eliminated the spectral peak, leaving only a broadband turbulent spectrum.
Technical Paper

Slung Load Divergence Speed Predictions for Vehicle Shapes

2015-09-15
2015-01-2570
Loads slung under aircraft can go into divergent oscillations coupling multiple degrees of freedom. Predicting the highest safe flight speed for a vehicle-load combination is a critical challenge, both for military missions over hostile areas, and for evacuation/rescue operations. The primary difficulty was that of obtaining well-resolved airload maps covering the arbitrary attitudes that a slung load may take. High speed rotorcraft using tilting rotors and co-axial rotors can fly at speeds that imply high dynamic pressure, making aerodynamic loads significant even on very dense loads such as armored vehicles, artillery weapons, and ammunition. The Continuous Rotation method demonstrated in our prior work enables routine prediction of divergence speeds. We build on prior work to explore the prediction of divergence speed for practical configurations such as military vehicles, which often have complex bluff body shapes.
Journal Article

Interval Finite Element Analysis of Structural Dynamic Problems

2015-04-14
2015-01-0484
We analyze the frequency response of structural dynamic systems with uncertainties in load and material properties. We introduce uncertainties in the system as interval numbers, and use Interval Finite Element Method (IFEM). Overestimation due to dependency is reduced using a new decomposition for the stiffness and mass matrices, as well as for the nodal equivalent load. In addition, primary and derived quantities are simultaneously obtained by means of Lagrangian multipliers that are introduced in the total energy of the system. The obtained interval equations are solved by means of a new variant of the iterative enclosure method resulting in guaranteed enclosures of relevant quantities. Several numerical examples show the accuracy and efficiency of the new formulation.
Journal Article

A Novel Approach to Assess Diesel Spray Models using Joint Visible and X-Ray Liquid Extinction Measurements

2015-04-14
2015-01-0941
Spray processes, such as primary breakup, play an important role for subsequent combustion processes and emissions formation. Accurate modeling of these spray physics is therefore key to ensure faithful representation of both the global and local characteristics of the spray. However, the governing physical mechanisms underlying primary breakup in fuel sprays are still not known. Several theories have been proposed and incorporated into different engineering models for the primary breakup of fuel sprays, with the most widely employed models following an approach based on aerodynamically-induced breakup, or more recently, based on liquid turbulence-induced breakup. However, a complete validation of these breakup models and theories is lacking since no existing measurements have yielded the joint liquid mass and drop size distribution needed to fully define the spray, especially in the near-nozzle region.
Technical Paper

A Dynamic Surrogate Model Technique for Power Systems Modeling and Simulation

2008-11-11
2008-01-2887
Heterogeneous physical systems can often be considered as highly complex, consisting of a large number of subsystems and components, along with the associated interactions and hierarchies amongst them. The simulation of a large-scale, complex system can be computationally expensive and the dynamic interactions may be highly nonlinear. One approach to address these challenges is to increase the computing power or resort to a distributed computing environment. An alternative to improve the simulation computational performance and efficiency is to reduce CPU required time through the application of surrogate models. Surrogate modeling techniques for dynamic simulation models can be developed based on Recurrent Neural Networks (RNN).This study will present a method to improve the overall speed of a multi-physics time-domain simulation of a complex naval system using a surrogate modeling technique.
Journal Article

Superconducting Machines and Power Systems for Electric-Drive Aeropropulsion

2008-11-11
2008-01-2862
Societal demands of recent years have increasingly pressured the development of greener technologies in all sectors of the nation's transportation infrastructure, including that of civilian aviation. This study explores the concept of electric-drive aeropropulsion, aided by high-temperature superconducting technology, as an enabler for enhancing the environmental characteristics at the air-vehicle level. Potential improvements in the areas of aircraft noise, emissions, and energy efficiency are discussed in the context of supporting the latest strategic goals of leading governmental organizations.
Technical Paper

Quiet, Clean, and Efficient, but Heavy - Concerns for Future Fuel Cell Powered Personal Air Vehicles

2006-08-30
2006-01-2436
Unfortunately, the promises of efficient, clean, quiet power that fuel cells offer are balanced by extremely low power densities and great infrastructure-related challenges. Studies by government and industry have investigated their feasibility for primary propulsion in light aircraft. These studies have produced mixed results but have tended to rely on integrating fuel cells into existing airframes, with respectably-performing light sport planes being turned into underpowered show planes with horribly compromised range and payload capabilities. Fuel cells today are in the earliest phases of technological development. As an aircraft propulsion system, they are as advanced as the Wright's reciprocating engine was a hundred years ago.
Technical Paper

Monitoring and Diagnostics for Electric Drivetrain Components in HEVs

2006-04-03
2006-01-1124
This paper presents monitoring and diagnostic techniques for drivetrain components in hybrid electric vehicles (HEVs). The particular focus of this work is the gear box of the drivetrain and mechanical faults of the electric motor. Permanent magnet motor magnet failures and rotor eccentricities are investigated and diagnosed. For induction motors, the presented mechanical fault cases are electrical rotor asymmetries (defective bars and end rings) and rotor eccentricities, as well. Apart from stationary operation, the presented techniques can also be applied to transient operating conditions. Measurement results are presented and discussed.
Technical Paper

Experimental Investigation of Dither Control on Effective Braking Torque

2003-05-05
2003-01-1617
Automotive brake squeal is a problem that has plagued the automotive industry for years. Many noise cancellation techniques have been published. One such technique is the use of an external dither signal, that has been shown to suppress automotive disc brake squeal in experiments with a brake dynamometer, but the effect of this control on the system's braking torque has yet to be determined. By imposing a high frequency disturbance normally into the brake pad, squeal is suppressed. There are many studies that lead to the conclusion of a lower effective braking torque due to the high frequency dither control signal. Under the assumption of Hertzian contact stiffness it has been speculated that the loss in braking torque is due to a lowering of the average normal force. There has also been work done that proves that the application of a dither signal in the normal direction eliminates the ‘stick-slip’ oscillation that causes brake squeal by an effective decrease in the friction force.
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