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Technical Paper

Split Ring Resonator-based Metamaterial with Total Bandgap for Reducing NVH in Electric Vehicles

2024-04-09
2024-01-2348
We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.
Technical Paper

Robust Trajectory Tracking Control for Intelligent Connected Vehicle Swarm System

2022-12-22
2022-01-7083
An intelligent connected vehicle (ICV) swarm system that includes N vehicles is considered. Based on the special properties of potential functions, a kinematic model describing the swarm performances is proposed, which allows all vehicles to enclose the tracking target and show both tracking and formation characteristics. Treating the performances as the desired constraints, the analytical form of constraint forces can be obtained inspired by the Udwadia-Kalaba approaches. A special approach of uncertainty decomposition to deal with uncertain interferences is proposed, and a switching-type robust control method is addressed for each vehicle agent in the swarm system. The features and validity of the addressed control are demonstrated in the numerical simulations.
Journal Article

Simulation of Riveting Process on PCB and Comparison with Strain Gauge Measurements

2022-10-05
2022-28-0354
Riveting is a process used to fasten printed circuit board to housing that offers several advantages compared to screws. This involves a cylindrical pin that protrudes from the housing being compressed with a concave tool to produce a rivet head that fills the PCB hole and holds it in place over service life of the component. The process as performed currently in-house uses parameters that have not been optimized. Testing has revealed that the process is subjecting the PCB to surface strains higher than 1000μɛ which is the limit as recommended by standards. Exceeding this limit reduces the reliability of electrical components and increases risk of field failures. This risk can be mitigated by improving the riveting process parameters to prevent high strain from reaching components. Having a finite element model for high deformation problems is an essential prerequisite to explore riveting process improvement.
Technical Paper

Application of Extended Messinger Models to Complex Geometries

2020-03-10
2020-01-0022
Since, ice accretion can significantly degrade the performance and the stability of an airborne vehicle, it is imperative to be able to model it accurately. While ice accretion studies have been performed on airplane wings and helicopter blades in abundance, there are few that attempt to model the process on more complex geometries such as fuselages. This paper proposes a methodology that extends an existing in-house Extended Messinger solver to complex geometries by introducing the capability to work with unstructured grids and carry out spatial surface streamwise marching. For the work presented here commercial solvers such as STAR-CCM+ and ANSYS Fluent are used for the flow field and droplet dispersed phase computations. The ice accretion is carried out using an in-house icing solver called GT-ICE. The predictions by GT-ICE are compared to available experimental data, or to predictions by other solvers such as LEWICE and STAR-CCM+.
Journal Article

Performance of Isolated UAV Rotors at Low Reynolds Number

2020-03-10
2020-01-0046
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.
Technical Paper

Hybrid Powertrain Technology Assessment through an Integrated Simulation Approach

2019-09-09
2019-24-0198
Global automotive fuel economy and emissions pressures mean that 48 V hybridisation will become a significant presence in the passenger car market. The complexity of powertrain solutions is increasing in order to further improve fuel economy for hybrid vehicles and maintain robust emissions performance. However, this results in complex interactions between technologies which are difficult to identify through traditional development approaches, resulting in sub-optimal solutions for either vehicle attributes or cost. The results presented in this paper are from a simulation programme focussed on the optimisation of various advanced powertrain technologies on 48 V hybrid vehicle platforms. The technologies assessed include an electrically heated catalyst, an insulated turbocharger, an electric water pump and a thermal management module.
Journal Article

Balancing Hydraulic Flow and Fuel Injection Parameters for Low-Emission and High-Efficiency Automotive Diesel Engines

2019-09-09
2019-24-0111
The introduction of new light-duty vehicle emission limits to comply under real driving conditions (RDE) is pushing the diesel engine manufacturers to identify and improve the technologies and strategies for further emission reduction. The latest technology advancements on the after-treatment systems have permitted to achieve very low emission conformity factors over the RDE, and therefore, the biggest challenge of the diesel engine development is maintaining its competitiveness in the trade-off “CO2-system cost” in comparison to other propulsion systems. In this regard, diesel engines can continue to play an important role, in the short-medium term, to enable cost-effective compliance of CO2-fleet emission targets, either in conventional or hybrid propulsion systems configuration. This is especially true for large-size cars, SUVs and light commercial vehicles.
Technical Paper

Strive for Zero Emissions Impact from Hybrids

2019-09-09
2019-24-0146
Since several decades, passenger cars and light duty vehicles (LDV) with spark-ignited engines reach full pollutant conversion during warm up conditions; the major challenge has been represented by the cold start and warming up strategies. The focus on technology developments of exhaust after treatment systems have been done in the thermal management in order to reach the warm up conditions as soon as possible. A new challenge is now represented by the Real Driving Emission (RDE) Regulation as this bring more various, and not any longer cycle defined, cold start conditions. On the other hand, once the full conversion has been reached, it would be beneficial for many Exhaust After Treatment System (EATS) components, e.g. for overall durability if the exhaust gas temperature could be lowered. To take significant further emission steps, approaching e.g. zero emission concepts, we investigate the use of Electrical Heating Catalyst (EHC) also including pre-heating.
Technical Paper

An Optical and Numerical Characterization of Directly Injected Compressed Natural Gas Jet Development at Engine-Relevant Conditions

2019-04-02
2019-01-0294
Compressed natural gas (CNG) is an attractive, alternative fuel for spark-ignited (SI), internal combustion (IC) engines due to its high octane rating, and low energy-specific CO2 emissions compared with gasoline. Directly-injected (DI) CNG in SI engines has the potential to dramatically decrease vehicles’ carbon emissions; however, optimization of DI CNG fueling systems requires a thorough understanding of the behavior of CNG jets in an engine environment. This paper therefore presents an experimental and modeling study of DI gaseous jets, using methane as a surrogate for CNG. Experiments are conducted in a non-reacting, constant volume chamber (CVC) using prototype injector hardware at conditions relevant to modern DI engines. The schlieren imaging technique is employed to investigate how the extent of methane jets is impacted by changing thermodynamic conditions in the fuel rail and chamber.
Technical Paper

The Direct Transition of Fuel Sprays to theDense-Fluid Mixing Regime in the Contextof Modern Compression Ignition Engines

2018-04-03
2018-01-0298
Fuel supercriticality has recently received significant attention due to the elevated pressures and temperatures that directly-injected (DI) fuel sprays encounter in modern internal combustion (IC) engines. This paper presents a theoretical examination of conventional and alternative DI fuels at conditions relevant to the operation of compression ignition (CI) engines. The focus is to identify the conditions under which the injected liquid fuel can bypass the atomization process and directly transition to a diffusional mixing regime with the chamber gas. Evaluating the microscopic length-scales of the phase boundary associated with the injection of liquid nitrogen into its own vapor, it is found that the conventional threshold based on the interfacial Knudsen number (i.e. Kn = 0.1) does not adequately quantify the direct transition between sub- and supercriticality. Instead, a threshold that is an order of magnitude smaller is more appropriate for this purpose.
Journal Article

Time-Varying Loads of Co-Axial Rotor Blade Crossings

2017-09-19
2017-01-2024
The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Tradeoff Study of High Altitude Solar Reflector Concepts

2017-09-19
2017-01-2143
A direct solution to Global Warming would be to reflect a part of sunlight back into Space. A system tradeoff study is being developed with three of the concepts that are being evaluated as long-endurance high-altitude reflectors. The first concept is a high aspect ratio solar powered flying wing towing reflector sheets. This concept is named “Flying Carpet”. Second is a centrifugally stretched high altitude solar reflector (CSHASR). The CSHASR has 4 rotors made of reflector sheets with a hub stretching to 60 percent of the radius, held together by an ultralight quad-rotor structure. Each rotor is powered by a solar-electric motor. A variation on this concept, forced by nighttime descent rate concerns, is powered by tip-mounted solar panels and propellers with some battery storage augmenting rotational inertia as well as energy storage. The third concept is an Aerostatically Balanced Reflector (ABR) sheet, held up by hydrogen balloons.
Technical Paper

Pressure Field Evolution on Rotor Blades at High Advance Ratio

2016-09-20
2016-01-2010
The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.
Technical Paper

Coaxial Rotor Flow Phenomena in Forward Flight

2016-09-20
2016-01-2009
Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.
Technical Paper

Yaw Effects on the Narrowband Spectra Above a Delta Wing in Turbulent Flow

2016-09-20
2016-01-2056
Combat aircraft maneuvering at high angles of attack or in landing approach are likely to encounter conditions where the flow over the swept wings is yawed. This paper examines the effect of yaw on the spectra of turbulence above and aft of the wing, in the region where fins and control surfaces are located. Prior work has shown the occurrence of narrowband velocity fluctuations in this region for most combat aircraft models, including those with twin fins. Fin vibration and damage has been traced to excitation by such narrowband fluctuations. The narrowband fluctuations themselves have been traced to the wing surface. The issue in this paper is the effect of yaw on these fluctuations, as well as on the aerodynamic loads on a wing, without including the perturbations due to the airframe.
Technical Paper

Specification of a P3 Parallel Hybrid Electric Vehicle Architecture for the EcoCAR 3 Competition

2016-04-05
2016-01-1245
The Georgia Tech EcoCAR 3 team’s selection of a parallel hybrid electric vehicle (HEV) architecture for the EcoCAR 3 competition is presented in detail, with a focus on the team’s modeling and simulation efforts and how they informed the team’s architecture selection and subsequent component decisions. EcoCAR 3, sponsored by the United States Department of Energy and General Motors, is the latest in a series of Advanced Vehicle Technology Competitions (AVTCs) and features 16 universities from the United States and Canada competing to transform the 2016 Chevrolet Camaro into a hybrid electric American performance vehicle. Team vehicles will be scored on performance, emissions, fuel economy, consumer acceptability, and more over the course of the four-year competition. During the first year, the Georgia Tech team considered numerous component combinations and HEV architectures, including series RWD and AWD, parallel, and power-split.
Technical Paper

Aerodynamic Load Maps of Vehicle Shapes at Arbitrary Attitude

2015-09-15
2015-01-2574
The interest in flying cars comes with the question of characterizing aerodynamic loads on shapes that go beyond traditional aircraft shapes. When carried as slung loads under aircraft, vehicles can encounter severe aerodynamic loads, which may also cause them to go into divergent oscillations that can threaten the vehicle and aircraft. Slung loads can encounter the wind at arbitrary attitudes. Flight test certification for every vehicle-aircraft combination is prohibitive. Characterizing the aerodynamic loads with sufficient resolution for use in dynamic simulation, has in the past been extremely arduous. Sharp changes that drive instabilities arise over small ranges of yaw and pitch. With the Continuous Rotation technique developed by our group, aerodynamic load characterization is viable and efficient. With two well-chosen attitude sweeps and appropriate transformations, the entire 6-DOF load map can be obtained, for several rates.
Technical Paper

Narrow-Band Excitation of Vortex Flows

2015-09-15
2015-01-2572
At high angles of attack, the flow over a swept wing generates counter-rotating vortical features. These features can amplify into a nearly sinusoidal fluctuation of velocity components. The result is excitation of twin-fin buffeting, driven at clearly predictable frequencies, or at nearby lock-in frequencies of the fin structure. This is distinct from the traditional model of fin buffeting as a structural resonant response to broadband, large-amplitude excitation from vortex core bursting. Hot-film anemometry was conducted ahead of the vertical fins of a 1:48 scale model of the F-35B aircraft, in the angle of attack range between 18 and 30 degrees. Auto spectral density functions from these data showed a sharp spectral peak in the flow ahead of the fins for angles of attack between 20 and 28 degrees. Small fences placed on the top surface of the wing eliminated the spectral peak, leaving only a broadband turbulent spectrum.
Technical Paper

Slung Load Divergence Speed Predictions for Vehicle Shapes

2015-09-15
2015-01-2570
Loads slung under aircraft can go into divergent oscillations coupling multiple degrees of freedom. Predicting the highest safe flight speed for a vehicle-load combination is a critical challenge, both for military missions over hostile areas, and for evacuation/rescue operations. The primary difficulty was that of obtaining well-resolved airload maps covering the arbitrary attitudes that a slung load may take. High speed rotorcraft using tilting rotors and co-axial rotors can fly at speeds that imply high dynamic pressure, making aerodynamic loads significant even on very dense loads such as armored vehicles, artillery weapons, and ammunition. The Continuous Rotation method demonstrated in our prior work enables routine prediction of divergence speeds. We build on prior work to explore the prediction of divergence speed for practical configurations such as military vehicles, which often have complex bluff body shapes.
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