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The present paper presents design considerations for a new tandem suspension system equipped with hydro-pneumatic components. The theory of the new suspension and its configuration were presented in a previously published SAE paper, [1]. In this design, most of the vertical motions were transformed into horizontal motions through two bell cranks. A hydraulic actuator is installed horizontally between the bell cranks and connected to an accumulator (gas spring) via a flow constriction (damper). Incorporating of hydro-pneumatic components in the new suspension system exhibits simple and applicable design. Moreover, further developments including active or semi-active vibration control systems, can be applied directly using the existing hydro-pneumatic components. Mathematical models are constructed to simulate the vehicle ride dynamics. Equations of motion are generated considering a conventional passive suspension (four springs tandem suspension) and the new designed suspension system.

During the last few decades, fibrous composite materials have been diversified and replaced some traditional metallic materials. These materials provide high strength to weight ratio together with high environmental corrosion resistance. One of the basic engineering applications, which have been attracted by the properties of these composites, is the automotive engineering. In this paper, the authors manipulated the composite C-compression springs as a new trend of vehicle suspension system instead of coil or leaf springs. This type of springs can be safely and efficiently implemented in the vehicles' suspension systems and most probably be used in the new suspension design proposed earlier by one of the authors. Previous work on this context had shown a quality nature and economical technology in the use of composite springs in transportation and/or industrial applications.

It is well known that the excessive levels of vibration in heavy vehicles negatively affect driver comfortability, cargo safety and road condition. The current challenge in the field of suspension design for heavy vehicles is to optimize the suspension dynamic parameters to improve such requirements. Almost all of the previous work in this field is based on applying the mathematical optimization considering active or passive suspension systems to obtain the optimal dynamic parameters. In this work a new passive suspension systems for heavy trucks is suggested and compared with the conventional passive suspension systems. The new systems rely on transferring the vertical motion, (vibration), into horizontal motion through a bell-crank mechanism to be taken by a horizontal passive suspension system. The system dynamic parameters like body acceleration, suspension travel and dynamic tire load are calculated assuming random excitation due to road irregularities.