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Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

Maximizing FCEV Stack Cooling Performance: Developing a Performance Prediction Model Based on Machine Learning for Evaporative Cooling Radiator

2024-04-09
2024-01-2586
Recently, regulations on automobile emission have been significantly strengthened to address climate change. The automobile industry is responding to these regulations by developing electric vehicles that use batteries and fuel-cells. Automobile emissions are environmentally harmful, especially in the case of vehicles equipped with high-temperature and high-pressure diesel engines using compression-ignition, the proportion of nitrogen oxides (NOx) emissions reaches as high as 85%. Additionally, air pollution caused by particulate matter (PM) is six to ten times higher compared to gasoline engines. Therefore, the electrification of commercial vehicles using diesel engines could potentially yield even greater environmental benefits. For commercial vehicles battery electric vehicles (BEVs) require a large number of batteries to secure a long driving range, which reduces their maximum payload capacity.
Technical Paper

A Study on the Evaluation of UX of Mid SUV

2024-04-09
2024-01-2460
In recent years, with the advent of the Fourth Industrial Revolution and the COVID-19 pandemic, people's lives worldwide have undergone significant changes. Additionally, the emergence of a new generation of consumers known as the millennial generation has led to a high demand for multipurpose family cars. The perspective is shifting towards choosing premium products that enhance the quality of life and pursue their own happiness and comfort through technology, rather than simply selecting a midsize SUV based on the increase in family size. We aim to meet the needs of these global customers by conducting research and developing various new features that were not previously available in midsize SUVs. In this study, we defined the actual target users for midsize SUVs and established UX concepts by analyzing their characteristics. Based on this, we employed an optimal design approach by analyzing the evaluation results by country for the various features implemented within the vehicle.
Technical Paper

Development of Ammonia Direct Injection 4-Cylinder Spark-Ignition Engine

2024-04-09
2024-01-2818
As the carbon neutrality to reduce greenhouse gas emissions has become a global movement, the development of power sources using carbon-free fuels is an essential task for the industry. Accordingly, many companies in various fields that need carbon reduction are striving to develop power sources and build energy value chains using carbon-free or carbon-neutral fuels such as hydrogen and E-fuel. Ammonia, which is also a carbon-free fuel, stands as an efficient energy vector delivering high energy density and flexibility in transportation and storage, capable of mitigating hydrogen’s key drawbacks. However, difficulty of controlling combustion of ammonia due to its fuel characteristics limited the development of internal combustion engines using ammonia to the basic research stage in the limited operating conditions. Hyundai Motor Company presents the development of ammonia fueled 4-cylinder SI engine using direct injection strategy, designed based on 2.5L LPG T-DI engine.
Technical Paper

Development of Truck Platooning System Including Emergency Braking Function with Vehicle-in-the-Loop (VIL) Testing

2023-04-11
2023-01-0571
Platoon is a system that connects vehicles through vehicle-to-vehicle (V2V) communication technology to maintain a short distance between vehicles while driving on the road. To improve fuel efficiency, many automotive original equipment manufacturers (OEMs) are interested in developing and demonstrating real-world platoon system. However, it is hard for heavy duty trucks to develop this system due to the difficulty of maintaining the targeted intervehicle distance not only for fuel efficiency but also for safety in case of emergency braking. Because of this critical safety issue in the emergency situation, the platoon system for heavy duty trucks can be hardly demonstrated or tested in real vehicle environment. The relatively complex system and the slow response characteristic of commercial vehicles makes this even more difficult.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Lateral Control of a Commercial Vehicle Using Feedback Augmented Disturbance Observer

2022-03-29
2022-01-0093
In the path following problem, a commercial vehicle has a delay of a hydraulic steering actuator and slow steering response accordingly. In addition, there are disturbances due to the harsh driving conditions of commercial vehicles. These disturbances may include uncertainties about actuator dynamic delay, modeling error and steering angle sensor offset. Designing a lateral controller with good performance that can overcome this problem is the key to successfully carrying out autonomous driving of commercial vehicles. Usually, it is difficult to consider disturbances with uncertainties in the geometric based control methods. Therefore, this paper proposed a lateral controller using feedback augmented disturbance observer for the commercial vehicle. First, a dynamics was modeled which can describe delay of the hydraulic actuator of the commercial vehicle. After that, a lateral controller was designed based on this dynamics model.
Technical Paper

A Development of SCR (Selective Catalytic Reduction) Model and Its Applications

2022-03-29
2022-01-0557
A physics-based model for SCR (Selective Catalytic Reduction) was developed based on five independent SGB (Synthetic Gas Bench) tests. There are NH3 adsorption & desorption test, NO oxidation test, NH3 oxidation test, SCR reaction (NOx & NH3) test and SV (Space Velocity) test. To validate the accuracy of SCR model’s prediction, transient reactor tests were conducted at four different input conditions. A newly developed SCR model showed more than 90% prediction accuracy in transient test conditions in view of cumulative NOx. Validation of SCR model was conducted on 1.6L light duty diesel vehicle in the WLTC (Worldwide Harmonized Light vehicles Test Cycle). Based upon this SCR model, vehicle level SCR calibrations used for urea dosing control were made and validated in the emission test cycles like WLTC.
Technical Paper

Robust Control of Commercial Vehicle’s Speed Using Disturbance Observer

2021-04-06
2021-01-0966
This paper proposes a speed controller using a disturbance observer to regulate the speed of a commercial vehicles, and presents vehicle test results to evaluate the performance of the proposed controller. Most ADAS (Advanced Driver Assistance System) and automated driving systems need to reliably regulate the vehicle's speed under any circumstances. A conventional PID controller is commonly used to control the vehicle speed, but performance of it varies depending on changes in external conditions. Commercial vehicles are even more susceptible to these changes than passenger cars and more difficult to obtain an accurate plant model. Considering these features, a speed controller using a disturbance observer is designed for commercial vehicles. The proposed controller treats changes in external conditions as disturbances. The modeling uncertainty is also treated as a disturbance.
Journal Article

Analysis of Formaldehyde Scavenger and Its Reaction Products in POM Using Mass Spectrometry

2021-04-06
2021-01-0360
To meet the indoor air quality guideline of newly manufactured vehicles in Korea, China, and other countries, low formaldehyde grade POM (Polyoxymethylene) is used for interior parts essentially. In this paper, formaldehyde scavengers from of 2 commercial low formaldehyde grade POM pellets were identified by LC-MS (Liquid chromatograph-Mass spectrometer) as sebacic dihydrazide and dodecanedioic dihydrazide respectively. The reaction products between formaldehyde and formaldehyde scavengers were also detected, which were converted from hydrazide to hydrazone. So, this kind of additive would be gradually consumed by repetitive molding process or exposure to heat according to formaldehyde emission increase. We are expecting to apply this analytical method and result for quality control and benchmark of low formaldehyde grade POM.
Technical Paper

Concept Study on Windshield Actuation for Active Control of Wind Noise in a Passenger Car

2020-09-30
2020-01-1535
The windshield is an integral part of almost every modern passenger car. Combined with current developments in the automotive industry such as electrification and the integration of lightweight material systems, the reduction of interior noise caused by stochastic and transient wind excitation is deemed to be an increasing challenge for future NVH measures. Active control systems have proven to be a viable alternative compared to traditional passive NVH measures in different areas. However, for windshield actuation there are neither comparative studies nor actually established actuation concepts available to the automotive industry. This paper illustrates a comparative conceptual study on windshield actuation for the active control of wind noise in a passenger car. Making use of an experimental modal analysis of the windshield installed in a medium-sized vehicle, a reduced order numerical simulation model is derived.
Technical Paper

Development, System Integration and Experimental Investigation of an Active HVAC Noise Control System for a Passenger Car

2020-09-30
2020-01-1538
Current developments in the automotive industry such as electrification and consistent lightweight construction increasingly enable the application of active control systems for the further reduction of noise in vehicles. As different stochastic noise sources such as rolling and wind noise as well as noise radiated by the ventilation system are becoming more noticeable and as passive measures for NVH optimization tend to be heavy and construction-space intensive, current research activities focus on active reduction of noise caused by the latter mentioned sources. This paper illustrates the development, implementation and experimental investigation of an active noise control system integrated into the ventilation duct system of a passenger car.
Technical Paper

Pre-Validation Method of Steering System by Using Hybrid Simulation

2020-04-14
2020-01-0645
In this study, the preliminary validation method of the steering system is constructed and the objective is to satisfy the target performance in the conceptual design stage for minimizing the problems after the detailed design. The first consideration about steering system is how to extract the reliable steering effort for parking. The tire model commonly used in MBD(Multi-Body Dynamics) has limited ability to represent deformations under heavy loads. Therefore, it is necessary to study adequate tire model to simulate the behavior due to the large deformation and friction between the ground and the tire. The two approaches related with F tire model and mathematical model are used. The second is how to extract each link’s load in the conceptual design stage. Until now, each link’s load could be derived only by actual vehicle test, and a durability analysis was performed using only pre-settled RIG test conditions.
Technical Paper

Development of Ultra-Stable Cu-SCR Aftertreatment System for Advanced Lean NOx Control

2019-04-02
2019-01-0743
The integration of SCR catalyst into diesel-particulate filter (SDPF) may be one of most viable ways to meet upcoming stringent emission regulations with new test protocols such as Worldwide harmonized Light vehicles Test Cycles (WLTC) and Real Driving Emissions (RDE) requirements. The chabazite-structured SSZ-13-based catalysts enabled the wide implementation of urea-SCR technology for mobile applications due to their robust thermal stability up to 750°C compared to the thermally unstable ZSM-5-based technologies. However, the thermally stable Cu-SSZ-13 catalyst starts losing its initial activity with the increase of aging time at 850°C, where the SCR catalyst on SDPF can possibly be exposed during filter regeneration under a drop-to-idle (DTI) condition. Therefore, more durable SCR catalysts that survive under higher temperatures have been strongly desired in automotive industry. Recently, we found Cu-exchanged high silica LTA revealed an excellent hydrothermal stability.
Technical Paper

The Development of a NOx Reduction System during the Fuel Cut Period for Gasoline Vehicles

2019-04-02
2019-01-1292
Generally, vehicles do not need power during deceleration. Therefore, the fuel efficiency can be improved by stopping the fuel injection in this period. However, when the fuel cut is activated, NOx is emitted immediately after fuel cut. During the fuel cut period, a large amount of fresh air flows into the catalytic converter installed on a vehicle since there is no combustion. Thus, the catalytic materials are converted into an oxidizing atmosphere. As a result, NOx purification performance of the catalyst deteriorates, and eventually NOx is emitted when combustion restarts. The quantity of NOx in this period is relatively small. However, in case of increasing fuel cuts, emission problem could arise. Therefore, in order to meet the stringent regulation such as LEV III-SULEV20 or 30, the number of fuel cuts need to be limited. The problem is that this strategy leads to a disadvantage of fuel efficiency.
Technical Paper

Effects of Bore-to-Stroke Ratio on the Efficiency and Knock Characteristics in a Single-Cylinder GDI Engine

2019-04-02
2019-01-1138
As a result of stringent global regulations on fuel economy and CO2 emissions, the development of high-efficiency SI engines is more urgent now than ever before. Along with advanced techniques in friction reduction, many researchers endeavor to decrease the B/S (bore-to-stroke) ratio from 1.0 (square) to a certain value, which is expected to reduce the heat loss and enhance the burning rate of SI engines. In this study, the effects of B/S ratios were investigated in aspects of efficiency and knock characteristics using a single-cylinder LIVC (late intake valve closing) GDI (gasoline direct injection) engine. Three B/S ratios (0.68, 0.83 and 1.00) were tested under the same mechanical compression ratio of 12:1 and the same displacement volume of 0.5 L. The head tumble ratio was maintained at the same level to solely investigate the effects of geometrical changes caused by variations in the B/S ratio.
Technical Paper

Development of Surfactant-Free Anti-Fogging Coating for Automotive Headlamps

2019-03-25
2019-01-1439
Recently, the design of automotive headlamps has become diversified and complicated according to customer needs. Hence, structural complexity of the headlamps has also increased. Complex structure of the headlamps inevitably causes a disturbance in air circulation. For this reason, inadvertent micro-sized water droplets, called fogging, are condensed on the inner surface of headlamp lens due to temperature difference between the inner and outer lens surfaces. To circumvent fogging inside of the headlamp lens, an anti-fogging coating is indispensable. Conventionally, diverse surfactants have been adopted as substantial material for the anti-fogging coating. However, the usage of the surfactants causes undesirable side effect such as water mark arising from vapor condensation, which is an important issue that must be fully resolved. In this study, we developed an innovative anti-fogging coating material without using conventional surfactant.
Technical Paper

Smart Engine Control Strategy for the Fuel Efficiency Improvement via Understanding the Unique Behavior of TWC

2019-03-25
2019-01-1406
The worldwide fuel economy compliance level has been tightening, at the same time, LEV-III/Euro-6d/China-6/BS-6 regulations for NMOG and NOx emissions are being introduced or already effective. Therefore, intensive research effort has been conducted in order to improve the fuel efficiency of passenger cars and reduce exhaust emission. In response to these demands, turbocharged gasoline direct injection (TGDI) engine is being introduced for gasoline vehicles in consideration of fuel efficiency improvement, high output and driving performance compared to naturally aspirated (NA) engine. However, due to its larger thermal mass from the turbo hardware in the exhaust, it suffers from the cold-start emission. The main hazardous gases emitted from gasoline vehicles are CO, HC and NOx, and a three-way catalyst (TWC) is installed for the purification of these harmful emissions.
Technical Paper

Development of Mass Producible ANC System for Broad-Band Road Noise

2018-06-13
2018-01-1561
The mass producible broad-band ANC system for road noise is developed with fully digital control system. For this configuration, installation packages are intensively considered by minimizing size of the controller, simplifying wiring system and implementing virtual microphone techniques. Virtual microphone technique enables error microphone to be installed in remote position of driver’s ear, and therefore, increases installation degree of freedom significantly. To enhance noise control performance with the minimum latency, filter design of FxLMS algorithm is optimized while additional audio compensation techniques are applied to maintain audio performance of amplifier. The present ANC system is equipped to HMC (Hyundai Motor Company) new release of hydrogen driven vehicle, which is introduced in the technology promotion event in Pyeongchang Olympic 2018.
Technical Paper

A Development of Aluminum EGR Cooler for Weight Reduction and Fuel Economy

2018-04-03
2018-01-0102
As environmental problems such as global warming are emerging, regulations on automobile exhaust gas are strengthened and various exhaust gas reduction technologies are being developed in various countries in order to satisfy exhaust emission regulations. Exhaust gas recirculation (EGR) technology is a very effective way to reduce nitrogen oxides (NOx) at high combustion temperatures by using EGR coolers to lower the combustion temperature. This EGR cooler has been mass-produced in stainless steel, but it is expensive and heavy. Recently, high efficiency and compactness are required for the EGR cooler to meet the new emission regulation. If aluminum material is applied to the EGR cooler, heat transfer efficiency and light weight can be improved due to high heat transfer coefficient of aluminum compared to conventional stainless steel, but durability is insufficient. Therefore, the aluminum EGR cooler has been developed to enhance performance and durability.
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