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Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

A Study on Overcoming Unavailable Backward Driving and a New Fail-Safe Strategy for R-Gearless (P)HEV System

2024-04-09
2024-01-2170
Recently, as part of the effort to enhance fuel efficiency and reduce costs for eco-friendly vehicles, the R-gearless system has been implemented in the TMED (P)HEV system. Due to the removal of the reverse gear, a distinct backward driving method needs to be developed, allowing the Electronic Motor (e-Motor) system to facilitate backward movement in the TMED (P)HEV system. However, the capability of backward driving with the e-Motor is limited because of partial failure in the high-voltage system of an R-gearless system. Thus, we demonstrate that it is possible to improve backward driving problems by applying a new fail-safe strategy. In the event of a high-voltage battery system failure, backward driving can be achieved using the e-Motor with constant voltage control by the Hybrid Starter Generator (HSG), as proposed in this study.
Technical Paper

Maximizing FCEV Stack Cooling Performance: Developing a Performance Prediction Model Based on Machine Learning for Evaporative Cooling Radiator

2024-04-09
2024-01-2586
Recently, regulations on automobile emission have been significantly strengthened to address climate change. The automobile industry is responding to these regulations by developing electric vehicles that use batteries and fuel-cells. Automobile emissions are environmentally harmful, especially in the case of vehicles equipped with high-temperature and high-pressure diesel engines using compression-ignition, the proportion of nitrogen oxides (NOx) emissions reaches as high as 85%. Additionally, air pollution caused by particulate matter (PM) is six to ten times higher compared to gasoline engines. Therefore, the electrification of commercial vehicles using diesel engines could potentially yield even greater environmental benefits. For commercial vehicles battery electric vehicles (BEVs) require a large number of batteries to secure a long driving range, which reduces their maximum payload capacity.
Technical Paper

A Preliminary Study on the Evaporative Cooling System for FCEV

2024-04-09
2024-01-2406
The existing FCEV have been developed with only a few vehicle models. With the diversification of both passenger and commercial FCEV lineups, as well as the increasing demand for vehicle trailer towing, there is a growing need for high-capacity fuel cell stacks to be applied in vehicles. However, at the current level, there are limitations and issues that arise, such as insufficient power output and reduced driving speed. As a results, the importance of thermal energy management has been increasing along with the increase in required power. Traditional cooling performance enhancement methods have mainly focused on developing increased hardware specifications, but even this approach has reached its limitation due to package, cost and weight problem. Therefore, it is essential to develop a new cooling system to solve the increases in heat dissipation.
Technical Paper

Engine Crank Stop Position Control to Reduce Starting Vibration of a Parallel Hybrid Vehicle

2024-04-09
2024-01-2784
Engine off control is conducted on parallel hybrid vehicles in order to reduce fuel consumption. It is efficient in terms of fuel economy, however, noise and vibration is generated on engine cranking and transferred through engine mount on every mode transition from EV to HEV. Engine crank position control has been studied in this paper in order to reduce vibration generated when next cranking starts. System modeling of an architecture composed of an engine, P1 and P2 motors has been conducted. According to the prior studies, there exists correlation between crank vibration level and the crank angle. Thus a method to locate pistons on a specific crank angle which results in a local minimum of vibration magnitude could be considered. The P1 motor facilitates this crank position control when engine turns off, for its location directly mounted on a crankshaft allows the system model to obtain more precise crank position estimation and improved linearity in torque control as well.
Technical Paper

An Experimental Study on Camshaft Impact Noise by Dynamic Coupling of Valve Train and Chain System

2024-04-09
2024-01-2827
To improve the fuel efficiency and satisfy the strict emission regulations, the development of internal combustion engine gets more complicated in both hardware and software perspectives, and the margins for durability and NVH quality become narrower, which could result in poor NVH robustness in harsh engine operating conditions. In this paper, we investigate experimentally the camshaft impact noise mechanism relating the valve train and timing chain forces to detailed motion of the camshaft and the chain tensioner. After the initial investigation of identifying the impact timings and specific engine operating points when the noise occurs, the camshaft orbital motion inside of the sliding bearing is measured and visualized with the proximity sensors with calibration after sensor mounting, in addition to the chain tensioner movements.
Technical Paper

Development of Ammonia Direct Injection 4-Cylinder Spark-Ignition Engine

2024-04-09
2024-01-2818
As the carbon neutrality to reduce greenhouse gas emissions has become a global movement, the development of power sources using carbon-free fuels is an essential task for the industry. Accordingly, many companies in various fields that need carbon reduction are striving to develop power sources and build energy value chains using carbon-free or carbon-neutral fuels such as hydrogen and E-fuel. Ammonia, which is also a carbon-free fuel, stands as an efficient energy vector delivering high energy density and flexibility in transportation and storage, capable of mitigating hydrogen’s key drawbacks. However, difficulty of controlling combustion of ammonia due to its fuel characteristics limited the development of internal combustion engines using ammonia to the basic research stage in the limited operating conditions. Hyundai Motor Company presents the development of ammonia fueled 4-cylinder SI engine using direct injection strategy, designed based on 2.5L LPG T-DI engine.
Technical Paper

Development of Truck Platooning System Including Emergency Braking Function with Vehicle-in-the-Loop (VIL) Testing

2023-04-11
2023-01-0571
Platoon is a system that connects vehicles through vehicle-to-vehicle (V2V) communication technology to maintain a short distance between vehicles while driving on the road. To improve fuel efficiency, many automotive original equipment manufacturers (OEMs) are interested in developing and demonstrating real-world platoon system. However, it is hard for heavy duty trucks to develop this system due to the difficulty of maintaining the targeted intervehicle distance not only for fuel efficiency but also for safety in case of emergency braking. Because of this critical safety issue in the emergency situation, the platoon system for heavy duty trucks can be hardly demonstrated or tested in real vehicle environment. The relatively complex system and the slow response characteristic of commercial vehicles makes this even more difficult.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Using Analytical Techniques to Understand the Impacts Intelligent Thermal Management Has on Piston NVH

2022-06-15
2022-01-0930
In order to align with net-zero CO2 ambitions, automotive OEMs have been developing increasingly sophisticated strategies to minimise the impact that combustion engines have on the environment. Intelligent thermal management systems to actively control coolant flow around the engine have a positive impact on friction generated in the power cylinder by improving the warmup rate of cylinder liners and heads. This increase in temperature results in an improved frictional performance and cycle averaged fuel consumption, but also increases the piston to liner clearances due to rapid warm up of the upper part of the cylinder head. These increased clearances can introduce piston slap noise and substantially degrade the NVH quality to unacceptable levels, particularly during warmup after soak at low ambient temperatures. Using analytical techniques, it is possible to model the thermo-structural and NVH response of the power cylinder with different warm up strategies.
Technical Paper

Lateral Control of a Commercial Vehicle Using Feedback Augmented Disturbance Observer

2022-03-29
2022-01-0093
In the path following problem, a commercial vehicle has a delay of a hydraulic steering actuator and slow steering response accordingly. In addition, there are disturbances due to the harsh driving conditions of commercial vehicles. These disturbances may include uncertainties about actuator dynamic delay, modeling error and steering angle sensor offset. Designing a lateral controller with good performance that can overcome this problem is the key to successfully carrying out autonomous driving of commercial vehicles. Usually, it is difficult to consider disturbances with uncertainties in the geometric based control methods. Therefore, this paper proposed a lateral controller using feedback augmented disturbance observer for the commercial vehicle. First, a dynamics was modeled which can describe delay of the hydraulic actuator of the commercial vehicle. After that, a lateral controller was designed based on this dynamics model.
Technical Paper

An Experimental Study on a Six-Stroke Gasoline Homogeneous Charge Compression Ignition (HCCI) Engine with Continuously Variable Valve Duration (CVVD)

2021-04-06
2021-01-0512
An experimental study was conducted on a multi-cylinder engine to understand the feasibility of a six-stroke homogeneous charge compression ignition (HCCI) operation under stoichiometric conditions. State-of-the-art technologies such as continuously variable valve duration (CVVD) and high-pressure gasoline direct injection (GDI) were experimentally exploited to increase the degree of freedom of engine control. The motivation of six-stroke HCCI combustion is to remedy the load limitation and the cyclic variation in four-stroke HCCI combustion with two additional strokes: compression and expansion strokes. The six-stroke HCCI combustion occurs in the following order. First, hot residual gas is trapped by applying negative valve overlap (NVO). Next, fresh air enters, fuel is injected, and lean HCCI combustion occurs in the 1st power stroke (PS). Subsequently, additional fuel is injected, and the 2nd combustion occurs with the remaining oxygen in the two additional strokes.
Technical Paper

Analysis of the Correlation between Flow and Combustion Characteristics in Spark-Ignited Engine

2021-04-06
2021-01-0463
As global emission standards are becoming more stringent, it is necessary to increase thermal efficiency through the high compression ratio in spark-ignited engines. Various studies are being conducted to mitigate knocking caused by an increased compression ratio, which requires an understanding of the combustion phenomena inside the combustion chamber. In particular, the in-cylinder flow is a major factor affecting the entire combustion process from the generation to the propagation of flames. In the field of spark-ignited engine research, where interest in the concept of lean combustion and the expansion of the EGR supply is increasing, flow analysis is essential to ensure a rapid flame propagation speed and stable combustion process. In this study, the flow around the spark plug was measured by the Laser Doppler Velocimetry system, and the correlation with combustion in spark-ignited engines was analyzed.
Technical Paper

Robust Control of Commercial Vehicle’s Speed Using Disturbance Observer

2021-04-06
2021-01-0966
This paper proposes a speed controller using a disturbance observer to regulate the speed of a commercial vehicles, and presents vehicle test results to evaluate the performance of the proposed controller. Most ADAS (Advanced Driver Assistance System) and automated driving systems need to reliably regulate the vehicle's speed under any circumstances. A conventional PID controller is commonly used to control the vehicle speed, but performance of it varies depending on changes in external conditions. Commercial vehicles are even more susceptible to these changes than passenger cars and more difficult to obtain an accurate plant model. Considering these features, a speed controller using a disturbance observer is designed for commercial vehicles. The proposed controller treats changes in external conditions as disturbances. The modeling uncertainty is also treated as a disturbance.
Technical Paper

Concept Study on Windshield Actuation for Active Control of Wind Noise in a Passenger Car

2020-09-30
2020-01-1535
The windshield is an integral part of almost every modern passenger car. Combined with current developments in the automotive industry such as electrification and the integration of lightweight material systems, the reduction of interior noise caused by stochastic and transient wind excitation is deemed to be an increasing challenge for future NVH measures. Active control systems have proven to be a viable alternative compared to traditional passive NVH measures in different areas. However, for windshield actuation there are neither comparative studies nor actually established actuation concepts available to the automotive industry. This paper illustrates a comparative conceptual study on windshield actuation for the active control of wind noise in a passenger car. Making use of an experimental modal analysis of the windshield installed in a medium-sized vehicle, a reduced order numerical simulation model is derived.
Technical Paper

Development, System Integration and Experimental Investigation of an Active HVAC Noise Control System for a Passenger Car

2020-09-30
2020-01-1538
Current developments in the automotive industry such as electrification and consistent lightweight construction increasingly enable the application of active control systems for the further reduction of noise in vehicles. As different stochastic noise sources such as rolling and wind noise as well as noise radiated by the ventilation system are becoming more noticeable and as passive measures for NVH optimization tend to be heavy and construction-space intensive, current research activities focus on active reduction of noise caused by the latter mentioned sources. This paper illustrates the development, implementation and experimental investigation of an active noise control system integrated into the ventilation duct system of a passenger car.
Technical Paper

Pre-Validation Method of Steering System by Using Hybrid Simulation

2020-04-14
2020-01-0645
In this study, the preliminary validation method of the steering system is constructed and the objective is to satisfy the target performance in the conceptual design stage for minimizing the problems after the detailed design. The first consideration about steering system is how to extract the reliable steering effort for parking. The tire model commonly used in MBD(Multi-Body Dynamics) has limited ability to represent deformations under heavy loads. Therefore, it is necessary to study adequate tire model to simulate the behavior due to the large deformation and friction between the ground and the tire. The two approaches related with F tire model and mathematical model are used. The second is how to extract each link’s load in the conceptual design stage. Until now, each link’s load could be derived only by actual vehicle test, and a durability analysis was performed using only pre-settled RIG test conditions.
Technical Paper

Development of Ultra-Stable Cu-SCR Aftertreatment System for Advanced Lean NOx Control

2019-04-02
2019-01-0743
The integration of SCR catalyst into diesel-particulate filter (SDPF) may be one of most viable ways to meet upcoming stringent emission regulations with new test protocols such as Worldwide harmonized Light vehicles Test Cycles (WLTC) and Real Driving Emissions (RDE) requirements. The chabazite-structured SSZ-13-based catalysts enabled the wide implementation of urea-SCR technology for mobile applications due to their robust thermal stability up to 750°C compared to the thermally unstable ZSM-5-based technologies. However, the thermally stable Cu-SSZ-13 catalyst starts losing its initial activity with the increase of aging time at 850°C, where the SCR catalyst on SDPF can possibly be exposed during filter regeneration under a drop-to-idle (DTI) condition. Therefore, more durable SCR catalysts that survive under higher temperatures have been strongly desired in automotive industry. Recently, we found Cu-exchanged high silica LTA revealed an excellent hydrothermal stability.
Technical Paper

The Development of a NOx Reduction System during the Fuel Cut Period for Gasoline Vehicles

2019-04-02
2019-01-1292
Generally, vehicles do not need power during deceleration. Therefore, the fuel efficiency can be improved by stopping the fuel injection in this period. However, when the fuel cut is activated, NOx is emitted immediately after fuel cut. During the fuel cut period, a large amount of fresh air flows into the catalytic converter installed on a vehicle since there is no combustion. Thus, the catalytic materials are converted into an oxidizing atmosphere. As a result, NOx purification performance of the catalyst deteriorates, and eventually NOx is emitted when combustion restarts. The quantity of NOx in this period is relatively small. However, in case of increasing fuel cuts, emission problem could arise. Therefore, in order to meet the stringent regulation such as LEV III-SULEV20 or 30, the number of fuel cuts need to be limited. The problem is that this strategy leads to a disadvantage of fuel efficiency.
Technical Paper

Effects of Bore-to-Stroke Ratio on the Efficiency and Knock Characteristics in a Single-Cylinder GDI Engine

2019-04-02
2019-01-1138
As a result of stringent global regulations on fuel economy and CO2 emissions, the development of high-efficiency SI engines is more urgent now than ever before. Along with advanced techniques in friction reduction, many researchers endeavor to decrease the B/S (bore-to-stroke) ratio from 1.0 (square) to a certain value, which is expected to reduce the heat loss and enhance the burning rate of SI engines. In this study, the effects of B/S ratios were investigated in aspects of efficiency and knock characteristics using a single-cylinder LIVC (late intake valve closing) GDI (gasoline direct injection) engine. Three B/S ratios (0.68, 0.83 and 1.00) were tested under the same mechanical compression ratio of 12:1 and the same displacement volume of 0.5 L. The head tumble ratio was maintained at the same level to solely investigate the effects of geometrical changes caused by variations in the B/S ratio.
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