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Technical Paper

Enhancement of Polycrystalline Silicon Solar Cell’s Efficiency through Electrospinning Coating Using Erbium Oxide

2024-02-23
2023-01-5163
The current research focuses on enhancing the performance of Si solar cells by using Er2O3 (Erbium Oxide) in cubic crystalline nature serves as an anti-reflection coating material. An anti-reflective coating aims to improve the Efficient Power Conversion (EPC) of polycrystalline silicon wafers solar cells (PSSC) utilised in solar roof panels of the automotive sector. It also exhibits superior light transmittance and least light reflectance, which eventually leads to the increase EPC. Erbium oxide helps to convert low energy photons into high energy photons. The incident photons, which lies on the solar cell, gradually losses its energy to travel in a denser medium and dissipate in the form of heat energy. In order to overcome the rate of reflection, current research aims in synthesis of erbium oxide nanosheets using electrospinning deposition technique for varying deposition timings such as 1, 1.5 and 2 hours.
Technical Paper

Thermal Design & Multi-Objective Optimization of On-Board Chargers in Electric Vehicles

2024-01-16
2024-26-0304
For the foreseeable future, On-Board Charging will be a critical feature for all EVs, as it allows greater flexibility when charging vehicles from common power points and dedicated EVSEs. The OBC (On-Board Charger) has no function while the vehicle is moving; at the same time, heavy or large OBC reduces range. So, designers must design OBCs that are both energy efficient and lightweight. In addition to surviving the rigors of the automotive environment, such as heat and vibrations, they must also be cost-competitive. Designing OBCs encapsulating multiple objectives thus becomes a necessity. However, current methods often use the “most important” objective and transform other objectives into constraints that do not truly reflect the tradeoffs among all possible designs. Simulating Multi-Objective Optimization methods allow for an in-depth exploration of the solution and tradeoffs.
Technical Paper

A Holistic Approach to Develop a Common Rail Single Cylinder Diesel Engine for Bharat Stage VI Emission Legislation

2020-04-14
2020-01-1357
The upcoming Bharat Stage VI (BS VI) emission legislation has put enormous pressure on the future of small diesel engines which are widely used in the Indian market. The present work investigates the emission reduction potential of a common rail direct injection single cylinder diesel engine by adopting a holistic approach of lowering the compression ratio, boosting the intake air and down-speeding the engine. Experimental investigations were conducted across the entire operating map of a mass-production, light-duty diesel engine to examine the benefits of the proposed approach and the results are quantified for the modified Indian drive cycle (MIDC). By reducing the compression ratio from 18:1 to 14:1, the oxides of nitrogen (NOx) and soot emissions are reduced by 40% and 75% respectively. However, a significant penalty in fuel economy, unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are observed with the reduced compression ratio.
Technical Paper

Fourier Transform Infrared Spectroscopy Models to Predict Cetane Number of Different Biodiesels and Their Blends

2020-04-14
2020-01-0617
The ignition quality of a fuel is described by its cetane number. Experimental methods used to determine cetane number employ Co-operative fuel research (CFR) engine and Ignition quality tester (IQT) which are expensive, have less repeatability and require skilled operation, and hence least preferred. There are many prediction models reported, which involve number of double bonds and number of carbon atoms whose determination is not direct. Using models that relate biodiesel composition to its cetane number is limited by the range of esters involved. Hence, a model to predict cetane number of biodiesels that addresses the limitations of the existing models, without ignoring the influence of factors such as degree of unsaturation and number of carbon atoms, is needed. Fourier transform infrared spectroscopy (FTIR) could be one such method.
Technical Paper

Experimental Investigation of Combustion Stability and Particle Emission from CNG/Diesel RCCI Engine

2020-04-14
2020-01-0810
This paper presents the experimental investigation of combustion stability and nano-particle emissions from the CNG-diesel RCCI engine. A modified automotive diesel engine is used to operate in RCCI combustion mode. An open ECU is used to control the low and high reactivity fuel injection events. The engine is tested for fixed engine speed and two different engine load conditions. The tests performed for various port-injected CNG masses and diesel injection timings, including single and double diesel injection strategy. Several consecutive engine cycles are recorded using in-cylinder combustion pressure measurement system. Statistical and return map techniques are used to investigate the combustion stability in the CNG-diesel RCCI engine. Differential mobility spectrometer is used for the measurement of particle number concentration and particle-size and number distribution. It is found that advanced diesel injection timing leading to higher cyclic combustion variations.
Technical Paper

Analysis of Combustion Noise in a Small Common-Rail Direct-Injection Diesel Engine at Different Engine Operating Conditions

2020-04-14
2020-01-0419
Stringent emission regulations on one hand and increasing demand for better fuel economy along with lower noise levels on the other hand require adoption of advanced common-rail direct-injection technologies in diesel engines. In the present work, a small 0.9-l, naturally aspirated, two-cylinder, common-rail direct-injection diesel engine is used for the analysis of combustion noise at different engine operating conditions. Experiments are conducted at different loads and engine speeds, incorporating both single and multiple (i.e. pilot and main) injections along with different injection timings. In the case of multiple injections, the influence of pilot injection quantity is also evaluated on the combustion noise while maintaining the same load. In-cylinder pressure was recorded with the resolution of 0.1 crank angle degree, and it was used for the quantitative analysis of noise assessed from the resulting cylinder pressure spectra, and sound pressure level.
Technical Paper

Experimental Investigation of Multiple Injection Strategies on Combustion Stability, Performance and Emissions in a Methanol-Diesel Dual Fuel Non-Road Engine

2020-04-14
2020-01-0308
In this work methanol was port injected while diesel was injected using a common rail system in a single cylinder non-road CI engine. Experiments were conducted with single (SPI) and double (DPI - pilot and main) injection of the directly injected diesel at 75% load and at a constant speed of 1500 rpm. The effects of methanol to diesel energy share (MDES) and injection scheduling on combustion stability, efficiency and emissions were evaluated. Initially, in the SPI mode, the methanol to diesel Energy Share (MDES) was varied, while the injection timing of diesel was always fixed for best brake thermal efficiency (BTE). Increase in the MDES resulted in a reduction in NOx and smoke emissions because of the high latent heat of vaporization of methanol and the oxygen available. Enhanced premixed combustion led to a raise in brake thermal efficiency (BTE). Coefficient of variation of IMEP, peak pressure and BTE were deteriorated which limited the usable MDES to 43%.
Technical Paper

Experimental and Modeling Investigation of NO Formation Mechanism for Biodiesel and Its Blend with Methanol

2019-04-02
2019-01-0217
Biodiesel makes an attractive option to replace fossil diesel owing to its applicability in diesel engines without major modifications. An increase in NO emissions with biodiesel compared to diesel is a major concern for its wider use. Blending alcohols, such as methanol, with biodiesel is a potential remedy to mitigate NO formation, as suggested by experiments. However, computational investigations studying the effect of biodiesel-methanol blends on NO formation are scarce. A combined experimental and computational approach is adopted here to investigate the NO formation mechanism with neat biodiesel and biodiesel-methanol blend fueled light duty diesel engine. Firstly, a new compact kinetic model is utilized consisting of oxidation reactions for methyl butanoate and n-dodecane as a surrogate for biodiesel. A surrogate is defined to represent biodiesel based on a combined property and functional group based approach.
Technical Paper

Development of a Polymer Electrolyte Membrane Fuel Cell Stack for a Range Extender for Electric Vehicles

2019-01-09
2019-26-0087
Severe air pollution in cities caused largely by vehicular emissions, which requires urgent remedial measures. As automobiles are indispensable modes of personal and public mobility, pre-emptive efforts are necessary to reduce the adverse effects arising from their operation. A significant improvement in air quality can be achieved through large-scale introduction of vehicles with extremely low emission such as hybrid-electric and zero emission vehicles. Range extension of electric vehicles (EVs) is also of utmost importance to alleviate the handicap of restricted mileage of purely plug-in EVs as compared to conventional vehicles. This paper presents development of a polymer electrolyte membrane (PEM) fuel cell stack used for the range extender electric vehicles. The Fuel cell stack for range extender vehicle operated in a dead end mode using hydrogen and air as open cathode.
Journal Article

Development of 2 Speed Automatic Transmission for Battery Electric Two Wheelers

2019-01-09
2019-26-0109
Improving vehicle performance in terms of both torque and power is a strong customer need in both conventional and electric vehicles. In this work, different two speed automatic transmission (AT) concepts are developed to improve the energy efficiency and performance of battery electric two wheelers. Developed transmission systems are simple, compact and cost effective and results in relatively high energy efficiency of an electric motor. The unique shift control strategy ensures motor to operate at higher efficiency zones to minimize the overall energy consumption. Virtual simulations of electric vehicle were carried out for different driving conditions and optimal transmission ratios were determined. Mechanical behaviors such as gear shift characteristics, linear and angular velocities, inertial forces of each components are analyzed by using Multi body dynamics simulation. Forces predicted here are further used for durability studies of these components.
Technical Paper

Effect of Fuel Injector Location and Nozzle-Hole Orientation on Mixture Formation in a GDI Engine: A CFD Analysis

2018-04-03
2018-01-0201
Gasoline direct injection (GDI) engines have gained popularity in the recent times because of lower fuel consumption and exhaust emissions compared to that of the conventional port fuel injection (PFI) engine. But, in these engines, the mixture formation plays an important role which affects combustion, performance and emission characteristics of the engine. The mixture formation, in turn, depends on many factors of which fuel injector location and orientation are most important parameters. Therefore, in this study, an attempt has been made to understand the effect of fuel injector location and nozzle-hole orientation on the mixture formation, performance and emission characteristics of a GDI engine. The mixture stratification inside the combustion chamber is characterized by a parameter called “stratification index” which is based on average equivalence ratio at different zones in the combustion chamber.
Technical Paper

An Experimental and Numerical Study of N-Dodecane/Butanol Blends for Compression Ignition Engines

2018-04-03
2018-01-0240
Alcohols are potential blending agents for diesel that can be effectively used in compression ignition engines. This work investigates the use of n-butanol as a blending component for diesel fuel using experiments and simulations. Dodecane was selected as a surrogate for diesel fuel and various concentrations of n-butanol were added to study ignition characteristics. Ignition delay times for different n-butanol/dodecane blends were measured using the ignition quality tester at KAUST (KR-IQT). The experiments were conducted at pressure of 21 and 18 bar, temperature ranging from 703-843 K and global equivalence ratio of 0.85. A skeletal mechanism for n-dodecane and n-butanol blends with 203 species was developed for numerical simulations. The mechanism was developed by combining n-dodecane skeletal mechanism containing 106 species and a detailed mechanism for all the butanol isomers.
Technical Paper

Diesel Engine Cylinder Deactivation for Improved System Performance over Transient Real-World Drive Cycles

2018-04-03
2018-01-0880
Effective control of exhaust emissions from modern diesel engines requires the use of aftertreatment systems. Elevated aftertreatment component temperatures are required for engine-out emissions reductions to acceptable tailpipe limits. Maintaining elevated aftertreatment components temperatures is particularly problematic during prolonged low speed, low load operation of the engine (i.e. idle, creep, stop and go traffic), on account of low engine-outlet temperatures during these operating conditions. Conventional techniques to achieve elevated aftertreatment component temperatures include delayed fuel injections and over-squeezing the turbocharger, both of which result in a significant fuel consumption penalty. Cylinder deactivation (CDA) has been studied as a candidate strategy to maintain favorable aftertreatment temperatures, in a fuel efficient manner, via reduced airflow through the engine.
Technical Paper

Near Nozzle Flow and Atomization Characteristics of Biodiesel Fuels

2017-10-08
2017-01-2327
Fuel atomization and air-fuel mixing processes play a dominant role on engine performance and emission characteristics in a direct injection compression ignition engine. Understanding of microscopic spray characteristics is essential to predict combustion phenomena. The present work investigated near nozzle flow and atomization characteristics of biodiesel fuels in a constant volume chamber. Waste cooking oil, Jatropha, and Karanja biodiesels were applied and the results were compared with those of conventional diesel fuel. The tested fuels were injected by a solenoid injector with a common-rail injection system. A high-speed camera with a long distance microscopic lens was utilized to capture the near nozzle flow. Meanwhile, Sauter mean diameter (SMD) was measured by a phase Doppler particle analyzer to compare atomization characteristics.
Technical Paper

A Composition Based Approach for Predicting Performance and Emission Characteristics of Biodiesel Fuelled Engine

2017-10-08
2017-01-2340
Biodiesel is a renewable, carbon neutral alternative fuel to diesel for compression ignition engine applications. Biodiesel could be produced from a large variety of feedstocks including vegetable oils, animal fats, algae, etc. and thus, vary significantly in their composition, fuel properties and thereby, engine characteristics. In the present work, the effects of biodiesel compositional variations on engine characteristics are captured using a multi-linear regression model incorporated with two new biodiesel composition based parameters, viz. straight chain saturation factor (SCSF) and modified degree of unsaturation (DUm). For this purpose, biodiesel produced from seven vegetable oils having significantly different compositions are tested in a single cylinder diesel engine at varying loads and injection timings. The regression model is formulated using 35 measured data points and is validated with 15 other data points which are not used for formulation.
Technical Paper

A Comparison of Different Low Temperature Combustion Strategies in a Small Single Cylinder Diesel Engine under Low Load Conditions

2017-10-08
2017-01-2363
Advanced low temperature combustion (LTC) modes are most promising to reduce green house gas emissions owing to fuel economy benefits apart from simultaneously reducing oxides of nitrogen (NOx) and particulate matter (PM) emissions from diesel engines. Various LTC strategies have been proposed so far and each of these LTC strategies have their own advantages and limitations interms of precise ignition control, achievable load range and higher unburned emissions. In the present work, a small single cylinder diesel engine is initially operated under conventional combustion mode at rated speed, varying load conditions to establish the base line reference data. Then, the engine is modified to operate under different LTC strategies including Homogenous Charge Compression Ignition (HCCI), Premixed Charge Compression Ignition (PCCI) and Reactivity Controlled Compression Ignition (RCCI).
Technical Paper

A Comparison of Conventional and Reactivity Controlled Compression Ignition (RCCI) Combustion Modes in a Small Single Cylinder Air-Cooled Diesel Engine

2017-10-08
2017-01-2365
Reactivity controlled compression ignition (RCCI) is one of the most promising low temperature combustion (LTC) strategies to achieve higher thermal efficiencies along with ultra low oxides of nitrogen (NOx) and particulate matter emissions. Small single cylinder diesel engines of air-cooled type are finding increasing applications in the agriculture pump-set and small utility power generation owing to their lower cost and fuel economy advantages. In the present work, a small single cylinder diesel engine is initially operated under conventional combustion mode at rated speed, varying load conditions to establish the base line reference data. Then, the engine is modified to operate under RCCI combustion mode with a newly designed cylinder head to accommodate a high pressure, fully flexible electronically controlled direct diesel fuel injection system, a low pressure gasoline port fuel injection system and an intake air pre heater.
Technical Paper

An Experimental Study of Microscopic Spray Characteristics of a GDI Injector Using Phase Doppler Interferometry

2016-02-01
2016-28-0006
Gasoline Direct Injection (GDI) engine is known for its higher power and higher thermal efficiency. Researchers are steadily determining and resolving the problems of fuel injection in a GDI engine. In order to meet the stringent emission norms such as PM and NOx emitted by a GDI engine, it is necessary to investigate the microscopic spray characteristics and fuel-air mixing process. This paper aims to share the fundamental knowledge of the interacting mixture preparation mechanisms at the wide range of fuel injection pressures. The investigations were carried out at five different fuel injection pressures viz: 40, 80, 120, 160, 200 bar, for 24 mg fuel per injection. A high speed CCD camera was used to determine the macroscopic spray characteristics of the GDI injector. It was found that spray penetration length increased with increasing fuel injection pressure. Phase Doppler Interferometry (PDI) was used to determine the droplet size and droplet velocity for different test fuels.
Technical Paper

Reducing NO in a Biodiesel Fueled Compression Ignition Engine - An Experimental Study

2015-09-06
2015-24-2483
The replacement of fossil diesel with neat biodiesel in a compression ignition engine has advantage in lowering unburned hydrocarbon, carbon monoxide and smoke emissions. However, the injection advance experienced with biodiesel fuel with respect to diesel injection setting increases oxides of nitrogen emission. In this study, the biodiesel-NO control is attempted using charge and fuel modification strategies with retarded injection timing. The experiments are performed at maximum torque speed and higher loads viz. from 60% up to full load conditions maintaining same power between diesel and biodiesel while retarding the timing of injection by 3 deg. crank angle. The charge and fuel modifications are done by recycling 5% by volume of exhaust gas to the fresh charge and 10% by volume of methanol to Karanja biodiesel.
Journal Article

Tomographic Particle Image Velocimetry for Flow Analysis in a Single Cylinder Optical Engine

2015-04-14
2015-01-0599
Better understanding of flow phenomena inside the combustion chamber of a diesel engine and accurate measurement of flow parameters is necessary for engine optimization i.e. enhancing power output, fuel economy improvement and emissions control. Airflow structures developed inside the engine combustion chamber significantly influence the air-fuel mixing. In this study, in-cylinder air flow characteristics of a motored, four-valve diesel engine were investigated using time-resolved high-speed Tomographic Particle Imaging Velocimetry (PIV). Single cylinder optical engine provides full optical access of combustion chamber through a transparent cylinder and flat transparent piston top. Experiments were performed in different vertical planes at different engine speeds during the intake and compression stroke under motoring condition. For visualization of air flow pattern, graphite particles were used for flow seeding.
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