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Technical Paper

Experimental Characterization of Methane Direct Injection from an Outward-Opening Poppet-Valve Injector

2019-09-09
2019-24-0135
The in-cylinder direct injection of natural gas can be a further step towards cleaner and more efficient internal combustion engines (ICE). However, the injector design and its characterization, both experimentally and by numerical simulation, is challenging because of the complex fluid dynamics related to gas compressibility and the small length scale. In this work, the under-expanded flow of methane from an outward-opening poppet-valve injector has been experimentally characterized by high-speed schlieren imaging. The investigation has been performed at ambient temperature and pressure and different nozzle pressure ratios (NPR) ranging from 10 to 18. The gaseous jet has been characterized in terms of its macroscale parameters. A scaling-law analysis of the results has been performed. The gas-dynamic structure at the nozzle exit has been also investigated.
Technical Paper

1D Modeling of Alternative Fuels Spray in a Compression Ignition Engine Using Injection Rate Shaping Strategy

2019-09-09
2019-24-0132
The Injection Rate Shaping consists in a novel injection strategy to control air-fuel mixing quality via a suitable variation of injection timing that affects the injection rate profile. This strategy has already provided to be useful to increase combustion efficiency and reduce pollutant emissions in the modern compression ignition engines fed with fossil Diesel fuel. But nowadays, the ever more rigorous emission targets are enhancing a search for alternative fuels and/or new blends to replace conventional ones, leading, in turn, a change in the air-fuel mixture formation. In this work, a 1D model of spray injection aims to investigate the combined effects of both Injection Rate Shaping and alternative fuels on the air-fuel mixture formation in a compression ignition engine. In a first step, a ready-made model for conventional injection strategies has been set up for the Injection Rate Shaping.
Technical Paper

Analysis of Dual Fuel Combustion in Single Cylinder Research Engine Fueled with Methane and Diesel by IR Diagnostics

2019-04-02
2019-01-1165
In the present study, dual fuel mode is investigated in a single cylinder optical compression ignition (CI) research engine. Methane is injected in the intake manifold while the diesel is delivered via the standard injector directly into the engine. The aim is to study by non-intrusive diagnostics the effect of increasing methane concentration at constant injected diesel amount during the combustion evolution from start of combustion. IR imaging is applied in cycle resolved mode. Three filters are adopted to detect from injection to combustion phase with high spatial and temporal resolution: OD1.45 (3-5.5 μm), band pass 3.3 μm (hydrocarbons) and band pass 4.2 μm (CO2). Using the band pass IR imaging qualitative information about fuel-vapor distribution and ignition locations during low and high temperature combustion have been provided.
Technical Paper

CFD Analysis of the Combustion Process in Dual-Fuel Diesel Engine

2018-04-03
2018-01-0257
Dual-fuel technology has the potential to offer significant improvements in the emissions of carbon dioxide from light-duty compression ignition engines. The dual-fuel (diesel/natural gas) concept represents a possible solution to reduce emissions from diesel engines by using natural gas (methane) as an alternative fuel. Methane was injected in the intake manifold while the diesel oil was injected directly into the engine. The present work describes the results of a numerical study on combustion process of a common rail diesel engine supplied with natural gas and diesel oil. In particular, the aim is to study the effect of increasing methane concentration at constant injected diesel amount on both pollutant emissions and combustion evolution. The study of dual-fuel engines that is carried out in this paper aims at the evaluation of the CFD potential, by a 3-dimensional code, to predict the main features of this technology.
Technical Paper

In-Cylinder Soot Formation and Exhaust Particle Emissions in a Small Displacement Spark Ignition Engine Operating with Ethanol Mixed and Dual Fueled with Gasoline

2017-03-28
2017-01-0653
This paper aims to correlate the in-cylinder soot formation and the exhaust particle emissions for different methods of gasoline/ethanol fueling in spark ignition engine. In particular, the engine was fueled with gasoline and ethanol separately and not, in this latter case both blended (E30) and dual fueled (EDF). For E30 the bend was direct injected and for EDF, the ethanol was injected in the combustion chamber and the gasoline into the intake duct. For both the injection configurations, the same percentage of ethanol in gasoline was supplied: 30%v/v. The measurements were carried out at 2000 and 4000 rpm, under full load, and stoichiometric condition, in small single cylinder optical engine. 2D-digital imaging was performed to follow the combustion process with a high spatial and temporal resolution through a full-bore optical piston. The two-color pyrometry was applied for the analysis of the in cylinder soot formation in the combustion chamber.
Technical Paper

Correlation between Simulated Volume Fraction Burned Using a Quasi-Dimensional Model and Flame Area Measured in an Optically Accessible SI Engine

2017-03-28
2017-01-0545
Multi-fuel operation is one of the main topics of investigative research in the field of internal combustion engines. Spark ignition (SI) power units are relatively easily adaptable to alternative liquid-as well as gaseous-fuels, with mixture preparation being the main modification required. Numerical simulations are used on an ever wider scale in engine research in order to reduce costs associated with experimental investigations. In this sense, quasi-dimensional models provide acceptable accuracy with reduced computational efforts. Within this context, the present study puts under scrutiny the assumption of spherical flame propagation and how calibration of a two-zone combustion simulation is affected when changing fuel type. A quasi-dimensional model was calibrated based on measured in-cylinder pressure, and numerical results related to the two-zone volumes were compared to recorded flame imaging.
Technical Paper

Effects of Ethanol and Gasoline Blending and Dual Fueling on Engine Performance and Emissions.

2015-09-06
2015-24-2490
Ethanol is the most promising alternative fuel for spark ignition (SI) engines, that is blended with gasoline, typically. Moreover, in the last years great attention is paid to the dual fueling, ethanol and gasoline are injected simultaneously. This paper aims to analyze the better methods, blending or dual fueling in order to best exploit the potential of ethanol in improving engine performance and reducing pollutant emissions. The experimental activity was carried out in a small displacement single cylinder engine, representative of 2-3 wheel vehicle engines or of 3-4 cylinder small displacement automotive engines. It was equipped with a prototype gasoline direct injection (GDI) head. The tests were carried out at 3000, 4000, and 5000 rpm full load. The investigated engine operating conditions are representative of the European homologation urban driving cycle.
Technical Paper

Combustion Analysis of Dual Fuel Operation in Single Cylinder Research Engine Fuelled with Methane and Diesel

2015-09-06
2015-24-2461
In the present activity, dual fuel operation was investigated in a single cylinder research engine. Methane was injected in the intake manifold while the diesel was delivered via the standard injector directly into the engine. The aim is to study the effect of increasing methane concentration at constant injected diesel amount on both pollutant emissions and combustion evolution in an optically accessible engine. Emissions are in line with those previously published by other authors, it is noted no PM and constant NOx emissions. Moreover, a decrease of the brake specific CO emissions and an increase of the brake specific THC for the operating condition with the highest premixed ratio was detected. THC was mainly constituted by methane unburned hydrocarbons. Combustion resulted more or less stable. Moreover, via both UV-VIS spectroscopy and digital imaging, the spatial distribution of several species involved in the combustion process was analyzed.
Technical Paper

Ethanol Addition Influence on Backfire Phenomena during Kickback in a Spark-Ignition Transparent Small Engine

2014-11-11
2014-32-0093
This paper investigates abnormal combustion during the cranking phase of spark-ignition small engines, specifically the occurrence of backfire at the release of the starter motor during kickback. The research focusses on the influence of fuel composition, mainly in terms of ethanol percentage, on backfire occurrence. Interest in this abnormal combustion is growing due to the increased use of fuels with different chemical-physical properties with respect to gasoline. Moreover, this issue will become even more topical due to the implementation of simple control and fuel supply systems on low cost-engines, which are widely used in developing countries. Experimentation was carried out in an optically accessible engine derived from a 4-stroke spark ignition engine for two-wheel vehicles. The test bench was instrumented and adapted in order to simulate the engine conditions that lead to anomalous ignition in the intake duct (backfire) during the reverse rotation of the engine (kickback).
Technical Paper

Effect of Octane Number Obtained with Different Oxygenated Components on the Engine Performance and Emissions of a Small GDI Engine

2014-11-11
2014-32-0038
Great efforts have been paid to improve engine efficiency as well as to reduce the pollutant emissions. The direct injection allows to improve the engine efficiency; on the other hand, the GDI combustion produces larger particle emissions. The properties of fuels play an important role both on engine performance and pollutant emissions. In particular, great attention was paid to the octane number. Oxygenated compounds allow increasing gasoline's octane number and play an important role in PM emission reduction. In this study was analyzed the effect of fuels with different RON and with ethanol and ethers content. The analysis was performed on a small GDI engine. Two operating conditions, representative of the typical EUDC cycle, were investigated. Both the engine performance and the exhaust emissions were evaluated. The gaseous emissions and particle concentration were measured at the exhaust by means of conventional instruments.
Technical Paper

Investigation of Ethanol-Gasoline Dual Fuel Combustion on the Performance and Exhaust Emissions of a Small SI Engine

2014-10-13
2014-01-2620
The growing concerns over the pollutant emissions as well as the depletion of fossil fuel led to the research of advanced combustion mode and alternative fuels for the reduction both of fuel consumption and exhaust emissions. The dual-fuel injection system can be used to improve the engine performance and reduce the fossil fuel consumption performing simultaneously a direct-injection (DI) and a port-fuel-injection (PFI) of different fuels. Ethanol is one of the most promising alternative fuels for SI engines. It offers high anti-knock quality because of the high octane number; moreover, being an oxygenated fuel is very effective in particle emissions reduction. On the other hand, it is characterized by lower energy density mainly because of the low lower heating value (LHV). The aim of the paper is the investigation of the ethanol-gasoline dual fuel combustion on engine performance and emissions.
Technical Paper

An experimental investigation on combustion and engine performance and emissions of a methane-gasoline dual-fuel optical engine

2014-04-01
2014-01-1329
The use of methane as supplement to liquid fuel is one of the solution proposed for the reduction of the internal combustion engine pollutant emissions. Its intrinsic properties as the high knocking resistance and the low carbon content makes methane the most promising clean fuel. The dual fuel combustion mode allows improving the methane combustion acting mainly on the methane slow burning velocity and allowing lean burn combustion mode. An experimental investigation was carried out to study the methane-gasoline dual fuel combustion. Methane was injected in combustion chamber (DI fuel) while gasoline was injected in the intake manifold (PFI fuel). The measurements were carried out in an optically accessible small single-cylinder four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycles engine representative of the most popular two-wheel vehicles in Europe.
Technical Paper

Analysis of the Impact of the Dual-Fuel Ethanol-Diesel System on the Size, Morphology, and Chemical Characteristics of the Soot Particles Emitted from a LD Diesel Engine

2014-04-01
2014-01-1613
Nowadays, alcohol fuels are of increasing interest as alternative transportation biofuels even in compression ignition engines because they are oxygenated and producible in a sustainable way. In this paper, the experimental research activity was conducted on a single cylinder research engine provided with a modern architecture and properly modified in a dual-fuel (DF) configuration. Looking at ethanol the as one of the future environmental friendly biofuels experimental campaign was aimed to evaluate in detail the effect of the use of the ethanol as port injected fuel in diesel engine on the size, morphology, reactivity and chemical features of the exhaust emitted soot particles. The engine tests were chosen properly in order to represent actual working conditions of an automotive light-duty diesel engine. A proper engine Dual-Fuel calibration was set-up respecting prefixed limits on in-cylinder peak firing pressure, cylinder pressure rise, fuel efficiency and gaseous emissions.
Technical Paper

Characterization of Ethanol-Gasoline Blends Combustion processes and Particle Emissions in a GDI/PFI Small Engine

2014-04-01
2014-01-1382
The objective of this paper is the evaluation of the effect of the fuel properties and the comparison of a PFI and GDI injection system on the performances and on particle emission in a Spark Ignition engine. Experimental investigation was carried out in a small single cylinder engine for two wheel vehicles. The engine displacement was 250 cc. It was equipped with a prototype GDI head and also with an injector in the intake manifold. This makes it possible to run the engine both in GDI and PFI configurations. The engine was fuelled with neat gasoline and ethanol, and ethanol/gasoline blends at 10% v/v, 50% v/v and 85% v/v. The engine was equipped of a quartz pressure transducer that was flush-mounted in the region between intake and exhaust valves. Tests were carried out at 3000 rpm and 4000 rpm full load and two different lambda conditions. These engine points were chosen as representative of urban driving conditions.
Technical Paper

Experimental and Numerical Characterization of Gasoline-Ethanol Blends from a GDI Multi-Hole Injector by Means of Multi-Component Approach

2013-09-08
2013-24-0002
This paper reports an experimental and numerical investigation of the spray structure development for pure gasoline fuel and two different ethanol-gasoline blends (10% and 85% ethanol). A numerical methodology has been developed to improve the prediction of the pure and blends fuel spray. The fuel sprays have been simulated by means of a 3D-CFD code, adopting a multi-component approach for the fuel simulations. The vaporization behavior of the real fuel has been improved testing blends of 7 hydrocarbons and a reduced multi-component model has been defined in order to reduce the computational cost of the CFD simulations. Particular care has been also dedicated to the modeling of the atomization and secondary breakup processes occurring to the GDI sprays. The multi-hole jets have been simulated by means of a new atomization approach combined with the Kelvin-Helmholtz/Rayleigh-Taylor hybrid model.
Technical Paper

Experimental Investigation of a Methane-Gasoline Dual-Fuel Combustion in a Small Displacement Optical Engine

2013-09-08
2013-24-0046
In this paper the methane-gasoline dual fuel combustion was investigated. Gasoline was injected in the intake manifold (PFI fuel), while methane was injected in the combustion chamber (DI fuel), in order to reproduce a stratified combustion. The combustion process and the related engine performance and pollutant emissions were analyzed. The measurements were carried out in an optically accessible small single-cylinder four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc engine representative of the most popular two-wheel vehicles in Europe. Optical measurements were performed to analyze the combustion process with high spatial and temporal resolution. In particular, optical techniques based on 2D-digital imaging were used to follow the flame front propagation and the soot and temperature concentration in the combustion chamber.
Technical Paper

Physical-Chemical Characteristics of Diesel-Biodiesel Blends with Additives and Their Effects on the Spray Behavior

2013-09-08
2013-24-0035
A set of additives was selected to improve the durability of the physical-chemical and biological characteristics of mineral diesel and its blend with biodiesel. Two biodiesels were used: soybean (SME) and rapeseed (RME). Both physical-chemical properties and fuel dispersion of fuel blends and their mixtures with additives were measured that could have effects on the combustion process in diesel engines. The dispersion of the fuel is affected by the injection nozzle integrity, influencing the capacity of the fuel to vaporize, while the modification of the fuel molecular structure can cause changes in combustion reaction. A 7 hole Common Rail (CR) 2nd generation injector, 136 μm in diameter, was used at 80 MPa and 1.0 ms injection pressure and duration, respectively. The injection rate was determined using the Bosch's Method, while the fuel dispersion was measured by analyzing the images of spray evolving in an optical accessible quiescent vessel.
Journal Article

Study of the Effect of the Engine Parameters Calibration to Optimize the Use of Bio-Ethanol/RME/Diesel Blend in a Euro5 Light Duty Diesel Engine

2013-04-08
2013-01-1695
In the global scenario of encouraging the use of renewable sources, the bioethanol as fuel supply in the automotive sector is receiving increasing interest. In the present paper the results of a research activity aimed to study the impact of a bioethanol/biodiesel/mineral diesel blend on performance and emissions of an automotive diesel engine are reassumed. An experimental campaign has been devoted to characterize the engine fuelled by the ethanol based blend highlighting the advantages and issues related to the bioethanol use. Moreover, the effects of the most important injection settings on the engine performance have been detailed, applying a Design of Experiment (DoE) method, to identify the potentiality offered by a proper engine calibration to optimize the ethanol blend use.
Journal Article

Characterization of CH4 and CH4/H2 Mixtures Combustion in a Small Displacement Optical Engine

2013-04-08
2013-01-0852
In the last years, even more attention was paid to the alternative fuels which can allow both reducing the fuel consumption and the pollutant emissions. Among gaseous fuels, methane is considered one of the most interesting in terms of engine application. It represents an immediate advantage over other hydrocarbon fuels leading to lower CO₂ emissions; if compared to gasoline, CH₄ has wider flammable limits and better anti-knock properties, but lower flame speed. The addition of H₂ to CH₄ can improve the already good qualities of methane and compensate its weak points. In this paper a comparison was carried out between CH₄ and different CH₄/H₂ mixtures. The measurements were carried out in an optically accessible small single-cylinder, Port Fuel Injection spark ignition (PFI SI), four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycle engine representative of the most popular two-wheel vehicles in Europe.
Technical Paper

Optical Investigation of Post-injection Strategy Impact on the Fuel Vapor within the Exhaust Line of a Light Duty Diesel Engine Supplied with Biodiesel Blends

2013-04-08
2013-01-1127
Multi-wavelength ultraviolet-visible extinction spectroscopy was applied to follow the evolution of fuel vapor injected by post-injection along the exhaust line of a common-rail turbocharged direct-injection diesel engine at moderate speed and load. The exhaust line was specifically designed and customized to allow the insertion of the optical access upstream of the Diesel Oxidation Catalyst. During the experimental campaign, the engine was fuelled with commercial B5 fuel and a B30 v/v blend of RME and ultra low sulfur diesel, monitoring emissions upstream of the catalyst and exhaust gas temperature across the catalyst. Tests were performed at different engine operating conditions with particular attention to moderate speed and load.
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