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Technical Paper

Lightweight Design of CFRP Automobile Tailgate Based on Multi-Step Optimization

2019-04-02
2019-01-1103
As a critical part of auto-body, the design of tailgate not only affects the beauty, usability and safety of automobile, but also involves more and more issues about environmental protection and energy saving. Hence, it is of vital importance to investigate lightweight of tailgate. This paper mainly focuses on lightweight design of CFRP tailgate based on conventional SUV metal tailgate, which can be realized under the condition of meeting requirements of stiffness, modal and manufacturing with the adoption of multi-step optimization method. To start with, finite element (FE) model of metal tailgate is established. Meanwhile, the stiffness and modal analyses, including bending stiffness, torsional stiffness, lateral stiffness, vertical stiffness and free modal are set up. Then, the structural performances of metal tailgate are analyzed, and the topology optimization of CFRP tailgate is performed.
Technical Paper

Development and Verification of Control Algorithm for Permanent Magnet Synchronous Motor of the Electro-Mechanical Brake Booster

2019-04-02
2019-01-1105
To meet the new requirements of braking system for modern electrified and intelligent vehicles, various novel electro-mechanical brake boosters (Eboosters) are emerging. This paper is aimed at a new type of the Ebooster, which is mainly consisted of a permanent magnet synchronous motor (PMSM), a two-stage reduction transmission and a servo mechanism. Among them, the PMSM is a vital actuator to realize the functions of the Ebooster. To get fast response of the Ebooster system, a novel control strategy employing a maximum torque per ampere (MTPA) control with current compensation decoupling and current-adjusting adaptive flux-weakening control is proposed, which requires the PMSM can operate in a large speed range and maintain a certain anti-load interference capability. Firstly, the wide speed control strategy for the Ebooster’s PMSM is designed in MATLAB/Simulink.
Technical Paper

Accurate Pressure Control Strategy of Electronic Stability Program Based on the Building Characteristics of High-Speed Switching Valve

2019-04-02
2019-01-1107
The Electronic Stability Program (ESP), as a key actuator of traditional automobile braking system, plays an important role in the development of intelligent vehicles by accurately controlling the pressure of wheels. However, the ESP is a highly nonlinear controlled object due to the changing of the working temperature, humidity, and hydraulic load. In this paper, an accurate pressure control strategy of single wheel during active braking of ESP is proposed, which doesn’t rely on the specific parameters of the hydraulic system and ESP. First, the structure and working principle of ESP have been introduced. Then, we discuss the possibility of Pulse Width Modulation (PWM) control based on the mathematical model of the high-speed switching valve. Subsequently, the pressure building characteristics of the inlet and outlet valves are analyzed by the hardware in the Loop (HiL) experimental platform.
Technical Paper

Regenerative Braking Pedal Decoupling Control for Hydraulic Brake System Equipped with an Electro-Mechanical Brake Booster

2019-04-02
2019-01-1108
Electrification and intelligence are the important development directions of vehicle techniques. The Electro-Mechanical Brake Booster (Ebooster) as a brake booster which is powered by a motor, can be used to replace the traditional vacuum booster. Ebooster not only improves the intelligence level of vehicle braking and significantly improves the braking performance, but also adapts to the application in new energy vehicles and facilitates coordinated regenerative braking. However, Ebooster cannot complete pedal decoupling independently. It needs to cooperate with other components to realize pedal decoupling. In this paper, a pedal decoupling control algorithm for regenerative brake, which is based on the coordination control of Ebooster and ESP, is proposed. First, regenerative braking strategy is designed to distribute the hydraulic brake force and regenerative braking force.
Technical Paper

Lightweight Design and Multi-Objective Optimization for a Lower Control Arm Considering Multi-Disciplinary Constraint Condition

2019-04-02
2019-01-0822
The requirement for low emissions and better vehicle performance has led to the demand for lightweight vehicle structures. Two new lightweight methods of design and optimization for the lower control arm were proposed in this research to improve the effectiveness of the traditional lightweight method. Prior to the two lightweight design and optimization methods, the static performance, including strength, stiffness and mode, and fatigue performance for the lower control arm were analyzed and they provided constraints for subsequent design and optimization. The first method of lightweight design and optimization was integrated application of topography optimization, size optimization, shape optimization and free shape optimization for the control arm. Topography optimization was first applied to find the optimal distribution form of reinforcement rib for the lower control arm. Size optimization was then applied in this study to optimize the plate thickness.
Technical Paper

Aeroelastic Response and Structural Improvement for Heavy-Duty Truck Cab Deflectors

2019-01-14
2019-01-5004
Numerical simulations on the fluid-structure interaction were conducted using commercial software STAR-CCM+ and ABAQUS. The aeroelastic responses of a deflector under several different working conditions were simulated utilizing finite volume and finite element methods to investigate the aeroelastic problem of automotive deflectors. Results showed that the structural response of a top deflector is minimal under the influence of aerodynamics given its large structural stiffness. The size of the top deflector was optimised by using thickness as a variable. The volume and quality of the top deflector were significantly reduced, and its lightweight performance was improved to satisfy the stiffness performance requirement. The vibration of a side deflector structure was mainly induced by the turbulence on the structure surface. The amplitude of vibration was small and the vibration gradually converged in a few seconds without obvious regularity.
Technical Paper

Deterioration Characteristic of Catalyzed DPF Applied on Diesel Truck Durable Ageing

2018-09-10
2018-01-1701
In this paper, it was researched the degradation characteristics of catalytic performance of three kinds of DPFs (C1, C2 and C3, with precious metal concentrations being 15, 25 and 35 g/ft3 respectively) after diesel truck aging. It is found out that the crystallinity of three kinds of DPF samples (Used) in full vehicle aging was higher than that of fresh samples (Fresh) and aged samples (Aged) in the laboratory. Compared with Fresh samples, the concentration of Pt atom in precious metal on the surface of Aged and Used samples tends to decrease in most cases. Activities to CO and C3H8 of Aged and Used samples of three kinds of DPFs had all been degraded, and activity degradation showed a substantial correlation with concentration reduction rate of precious metal on the carrier surface. NO2 productivity of Used samples all rose. Crystallinity of DPF samples after full vehicle aging in Inlet, Middle and Outlet areas successively increased.
Technical Paper

Analysis of Vehicle Steering Stability of Nonlinear Four Wheel Steering Based on Sliding Mode Control

2018-08-07
2018-01-1593
Steering movement is the most basic movement of the vehicle, in the car driving process, the driver through the steering wheel has always been to control the direction of the car, in order to achieve their own driving intention. Four Wheel Steering (4WS) is an advanced vehicle control technique which can markedly improve vehicle steering characteristics. Compared with traditional front wheel steering vehicles, 4WS vehicles can steer the front wheels and the rear wheels individually for cornering, according to the vehicle motion states such as the information of vehicle speed, yaw velocity and lateral acceleration. Therefore, 4WS can enhance the handling stability and improve the active safety for vehicles.
Technical Paper

Optimal Anti-vibration Design of Vehicle-mounted Vibration Isolation Platform

2018-04-03
2018-01-1400
A vehicle-mounted anti-vibration system is designed to semi-actively reduce accelerations acting on vibration isolation platform under different road conditions. To provide the basis for optimal anti-vibration design, the kinematics and dynamics of the platform are analyzed to investigate the relationship between leg length, strength, the platform position and vibration properties. As the platform is fixed on vehicle, a combined vehicle-platform model is necessary for verifying the performance and applying some suitable control algorithms. Also, typical digital testing roads will be built using road load spectrum. To optimize the platform parameters, especially stiffness and damping, an active control system is designed at first. An anti-vibration system including a semi-active inerter is designed to match the control forces which are calculated from the above active system.
Technical Paper

Fuzzy PID Based Optimization of Starting Control for AMT Clutch of Heavy-duty Trucks

2018-04-03
2018-01-1166
Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.
Technical Paper

Automatic Drive Train Management System for 4WD Vehicle Based on Road Situation Identification

2018-04-03
2018-01-0987
The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation.
Technical Paper

Research on a Novel Electro-Hydraulic Brake System and Pressure Control Strategy

2018-04-03
2018-01-0764
Based on the research and analysis of the current brake systems, this paper presents a novel electro-hydraulic brake system, which can better meet the functional requirements. The system mainly contains a master cylinder, two brake hydraulic cylinders and drive motors, two transmission mechanisms, thirteen solenoid valves, pedal force simulator, etc. Since the proposed brake system uses a dual motor along with two brake hydraulic cylinders, it has advantages in providing fast pressure response, flexible working modes, high precision and strong fault tolerance. In order to facilitate the study of pressure control algorithm for the proposed brake system, a mathematical model of the brake system is firstly established, then a multiplexed time-division pressure control algorithm is proposed to realize the simultaneous or partially simultaneous pressure control, which ensures the high precision and short response time.
Technical Paper

Model-Based Pneumatic Braking Force Control for the Emergency Braking System of Tractor-Semitrailer

2018-04-03
2018-01-0824
As bottom layer actuator for the AEB system, the active brake system and the brake force control of tractor-semitrailer have been the hot topics recently. In this paper, a set of active pneumatic brake system was designed based on the traditional brake system of tractor-semitrailer, which can realize the active brake of the vehicle under necessary conditions. Then, a precise mathematical model of the active pneumatic brake system was built by referring the flow characteristics of the solenoid valve, and some tests were implemented to verify the accuracy and validity of the active brake system model. Based on the model, an active pneumatic brake pressure control strategy combining the feedforward and feedback controlling modes was designed. By generating the PWM control signal, it can precisely control the desired wheel cylinder brake pressure of the active brake system. Finally, the brake pressure control strategy was validated both by simulation tests and bench tests.
Technical Paper

ABS Control Algorithm Based on Direct Slip Rate for Hybrid Brake System

2018-04-03
2018-01-0830
The brake-by-wire system (BBW) is better match the new energy vehicle in the future direction of development. The electro-mechanical brake (EMB) is lack of the brake failure backup and need a high 42 V voltage for the power supply. This paper presents a new brake-by-wire hybrid brake system (HBS) with the electro-hydraulic brake (EHB) equipped on the front wheels and the EMB equipped on the rear wheels. The combination of these two brake-by-wire systems has advantages of both the EHB and EMB system. The EMB on the rear wheels totally removing the rear pipes and can be simply mounted. In addition, since the need of brake torque on the rear axle is relatively small, the power supply of EMB can be reduced to 12 V. Meanwhile, the EHB on the front wheels has the failure backup function through the hydraulic line. The HBS can quickly and accurately regulate four wheels brake force of vehicles which can well meet the requirement of antilock brake system (ABS).
Technical Paper

Pressure Control for Hydraulic Brake System Equipped with an Electro-Mechanical Brake Booster

2018-04-03
2018-01-0829
The Electro-Mechanical Brake Booster (Ebooster) is a critical component of the novel brake system for electric intelligent vehicles. It is independent of engine vacuum source, provides powerful active brake performance and can be combined with electric regenerative braking. In this paper, a brake control algorithm for hydraulic brake system equipped with an Ebooster is proposed. First, the configuration of the Ebooster is introduced and the system model including the permanent magnet synchronous motor (PMSM) and hydraulic brake system is established by Matlab/Simulink. Second, a Four-closed-loop algorithm is introduced for accurate active brake pressure control. Finally, according to the requirement of different brake force, series of simulations are carried out under active braking condition. The results show that the control algorithm introduced in this paper can ensure the brake hydraulic pressure tracking a target value precisely and show a good control performance.
Technical Paper

Modelling and Validation for an Electro-Hydraulic Braking System Equipped with the Electro-Mechanical Booster

2018-04-03
2018-01-0828
The intelligent and electric vehicles are the future of vehicle technique. The development of intelligent and electric vehicles also promotes new requirements to many traditional chassis subsystems, including traditional braking system equipped with vacuum boosters. The Electro-Mechanical Booster is an applicable substitute of traditional vacuum booster for future intelligent and electric vehicles. It is independent of engine vacuum source, and can be combined with electric regenerative braking. A complete system model is necessary for system analysis and algorithm developing. For this purpose, the modeling of electro-hydraulic braking system is necessary. In this paper, a detailed electro-hydraulic braking system model is studied. The system consists of an electro-mechanical booster and hydraulic braking system. The electro-mechanical booster which mainly contains a permanent magnet synchronous motor (PMSM) and a set of transmission mechanism is the critical component.
Technical Paper

Research on the Classification and Identification for Personalized Driving Styles

2018-04-03
2018-01-1096
Most of the Advanced Driver Assistance System (ADAS) applications are aiming at improving both driving safety and comfort. Understanding human drivers' driving styles that make the systems more human-like or personalized for ADAS is the key to improve the system performance, in particular, the acceptance and adaption of ADAS to human drivers. The research presented in this paper focuses on the classification and identification for personalized driving styles. To motivate and reflect the information of different driving styles at the most extent, two sets, which consist of six kinds of stimuli with stochastic disturbance for the leading vehicles are created on a real-time Driver-In-the-Loop Intelligent Simulation Platform (DILISP) with PanoSim-RT®, dSPACE® and DEWETRON® and field test with both RT3000 family and RT-Range respectively.
Technical Paper

Personalized Adaptive Cruise Control Considering Drivers’ Characteristics

2018-04-03
2018-01-0591
In order to improve drivers’ acceptance to advanced driver assistance systems (ADAS) with better adaptation, drivers’ driving behavior should play key role in the design of control strategy. Adaptive cruise control systems (ACC) have many factors that can be influenced by different driving behavior. It is important to recognize drivers’ driving behavior and take human-like parameters to the adaptive cruise control systems to assist different drivers effectively via their driving characteristics. The paper proposed a method to recognize drivers’ behavior and intention based on Gaussian Mixture Model. By means of a fuzzy PID control method, a personalized ACC control strategy was designed for different kinds of drivers to improve the adaptabilities of the systems. Several typical testing scenarios of longitudinal case were created with a host vehicle and a traffic vehicle.
Technical Paper

Identification of Driver Individualities Using Random Forest Model

2017-09-23
2017-01-1981
Driver individualities is crucial for the development of the Advanced Driver Assistant System (ADAS). Due to the mechanism that specific driving operation action of individual driver under typical conditions is convergent and differentiated, a novel driver individualities recognition method is constructed in this paper using random forest model. A driver behavior data acquisition system was built using dSPACE real-time simulation platform. Based on that, the driving data of the tested drivers were collected in real time. Then, we extracted main driving data by principal component analysis method. The fuzzy clustering analysis was carried out on the main driving data, and the fuzzy matrix was constructed according to the intrinsic attribute of the driving data. The drivers’ driving data were divided into multiple clusters.
Technical Paper

Analysis of Illumination Condition Effect on Vehicle Detection in Photo-Realistic Virtual World

2017-09-23
2017-01-1998
Intelligent driving, aimed for collision avoidance and self-navigation, is mainly based on environmental sensing via radar, lidar and/or camera. While each of the sensors has its own unique pros and cons, camera is especially good at object detection, recognition and tracking. However, unpredictable environmental illumination can potentially cause misdetection or false detection. To investigate the influence of illumination conditions on detection algorithms, we reproduced various illumination intensities in a photo-realistic virtual world, which leverages recent progress in computer graphics, and verified vehicle detection effect there. In the virtual world, the environmental illumination is controlled precisely from low to high to simulate different illumination conditions in the driving scenarios (with relative luminous intensity from 0.01 to 400). Sedan cars with different colors are modelled in the virtual world and used for detection task.
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