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Technical Paper

Experimental Investigation of Injection Pressure Fluctuations Employing Alternative Fuels

2020-09-15
2020-01-2122
Injection pressure oscillations are proven to determine considerable deviations from the expected mass flow rate, leading to the jet velocities non-uniformity, which in turn implies the uneven spatial distribution of A/F ratio. Furthermore, once the injector is triggered, these oscillations might lead the rail pressure to experience a decreasing stage, to the detriment of spray penetration length, radial propagation and jet break-up timing. This has urged the research community to develop models predicting injection-induced pressure fluctuations within the rail. Additionally, several devices have been designed to minimize and eliminate such fluctuations. However, despite the wide literature dealing with the injection-induced pressure oscillations, many aspects remain still unclear. Moreover, the compulsory compliance with environmental regulations has shifted focus onto alternative fuels, which represent a promising pathway for sustainable vehicle mobility.
Technical Paper

Study of Effects of Deposit Formation on GDi Injector and Engine Performance

2020-09-15
2020-01-2099
Gasoline Direct Injection (GDI) vehicles now make up the majority of European new car sales and a significant share of the existing car parc. Despite delivering measurable engine efficiency benefits, GDI fuel systems are not without issues. Fuel injectors are susceptible to the formation of deposits in and around the injector nozzles holes. It is widely reported that these deposits can affect engine performance and that different fuels can alleviate the buildup of those deposits. This project aims to understand the underlying mechanisms of how deposit formation ultimately leads to a reduction in vehicle performance. Ten GDI fuel injectors, with differing levels of coking were taken from engine testing and consumer vehicles and compared using a range of imaging and engine tests. At the time of writing, a new GDI engine test is being developed by the Co-ordinating European Council (CEC) to be used by the fuel and fuel additive industry.
Technical Paper

Influence of Coolant Temperature on Cold Start Performance of Diesel Passenger Car in Cold Environment

2016-02-01
2016-28-0142
Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.
Journal Article

Reformate Exhaust Gas Recirculation (REGR) Effect on Particulate Matter (PM), Soot Oxidation and Three Way Catalyst (TWC) Performance in Gasoline Direct Injection (GDI) Engines

2015-09-01
2015-01-2019
Gasoline direct injection (GDI) engines have become very attractive in transportation due to several benefits over preceding engine technologies. However, GDI engines are associated with higher levels of particulate matter (PM) emissions, which is a major concern for human health. The aim of this work is to broaden the understanding of the effect of hydrogen combustion and the influence of the three way catalytic converter (TWC) on PM emission characteristics. The presence of hydrogen in GDI engines has been reported to reduce fuel consumption and improve the combustion process, making it possible to induce higher rates of EGR. A prototype exhaust fuel reformer build for on-board vehicle hydrogen-rich gas (reformate) production has been integrated within the engine operation and studied in this work.
Technical Paper

Experimental and Modelling Study of Cold Start Effects on a Cu-Zeolite NH3 Selective Catalytic Reduction Catalyst

2015-09-01
2015-01-2011
Microreactor, engine bench tests and modelling studies have been carried out to understand the influence of cold start (low temperatures) on the performance of NH3/urea-SCR automotive exhaust aftertreatment systems. Water storage experiments using Simultaneous Thermal Analysis (STA) coupled with numerical modelling demonstrated that the exo/endo-therms associated with water adsorption and desorption at temperatures below 150°C strongly influence the catalyst temperature. Appreciable amounts of NO and NO2 could be stored on the catalyst during reactor or engine testing in the absence of any NH3 (blank tests). Modelling studies at different inlet NO2/NOx ratios demonstrated some of the influences of these surface adsorbed species on the performance of the SCR system during cold start.
Technical Paper

Artificial Road Load Generation Using Artificial Neural Networks

2015-04-14
2015-01-0639
This research proposes the use of Artificial Neural Networks (ANN) to predict the road input for road load data generation for variants of a vehicle as vehicle parameters are modified. This is important to the design engineers while the vehicle variant is still in the initial stages of development, hence no prototypes are available and accurate proving ground data acquisition is not possible. ANNs are, with adequate training, capable of representing the complex relationships between inputs and outputs. This research explores the implementation of the ANN to predict road input for vehicle variants using a quarter vehicle test rig. The training and testing data for this research are collected from a validated quarter vehicle model.
Journal Article

The Effect of Pt:Pd Ratio on Light-Duty Diesel Oxidation Catalyst Performance: An Experimental and Modelling Study

2015-04-14
2015-01-1053
This paper presents a two-part study on the effect of Pt:Pd ratio (at a constant total Pt+Pd loading of 120 g ft−3) on the catalytic performance of a Diesel Oxidation Catalyst (DOC) intended for light-duty applications, covering ratios across the full range from 100% Pd to 100% Pt. (Work on a heavy-duty DOC is presented in SAE 2015-01-1052). The first part of this paper presents a reactor study on the effect of Pt:Pd ratio on the catalytic activity of key reactions occurring individually over the DOC, including the oxidation of CO, C3H6, n-C10H22, CH4 and NO. For some reactions, activity increases continuously with Pt content (oxidation of n-C10H22 and NO); in contrast the activity for CH4 oxidation increases with decreasing Pt content (increasing Pd content), while CO and C3H6 oxidation exhibit more complicated dependencies. The second part presents the development of a one-dimensional model capable of predicting the effect of Pt:Pd ratio on DOC performance.
Journal Article

Experimental Investigation of Different Blends of Diesel and Gasoline (Dieseline) in a CI Engine

2014-10-13
2014-01-2686
Combustion behaviour and emissions characteristics of different blending ratios of diesel and gasoline fuels (Dieseline) were investigated in a light-duty 4-cylinder compression-ignition (CI) engine operating on partially premixed compression ignition (PPCI) mode. Experiments show that increasing volatility and reducing cetane number of fuels can help promote PPCI and consequently reduce particulate matter (PM) emissions while oxides of nitrogen (NOx) emissions reduction depends on the engine load. Three different blends, 0% (G0), 20% (G20) and 50% (G50) of gasoline mixed with diesel by volume, were studied and results were compared to the diesel-baseline with the same combustion phasing for all experiments. Engine speed was fixed at 1800rpm, while the engine load was varied from 1.38 to 7.85 bar BMEP with the exhaust gas recirculation (EGR) application.
Journal Article

Low Ambient Temperature Effects on a Modern Turbocharged Diesel engine running in a Driving Cycle

2014-10-13
2014-01-2713
Engine transient operation has attracted a lot of attention from researchers due to its high frequency of occurrence during daily vehicle operation. More emissions are expected compared to steady state operating conditions as a result of the turbo-lag problem. Ambient temperature has significant influences on engine transients especially at engine start. The effects of ambient temperature on engine-out emissions under the New European Driving Cycle (NEDC) are investigated in this study. The transient engine scenarios were carried out on a modern 3.0 L, V6 turbocharged common rail diesel engine fuelled with winter diesel in a cold cell within the different ambient temperature ranging between +20 °C and −7 °C. The engine with fuel, coolant, combustion air and lubricating oil were soaked and maintained at the desired test temperatures during the transient scenarios.
Technical Paper

Investigation on the Performance of Diesel Oxidation Catalyst during Cold Start at L ow Temperature Conditions

2014-10-13
2014-01-2712
Cold start is a critical operating condition for diesel engines because of the pollutant emissions produced by the unstable combustion and non-performance of after-treatment at lower temperatures. In this research investigation, a light-duty turbocharged diesel engine equipped with a common rail injection system was tested on a transient engine testing bed to study the starting process in terms of engine performance and emissions. The engine (including engine coolant, engine oil and fuel) was soaked in a cold cell at −7°C for at least 8 hours before starting the test. The engine operating parameters such as engine speed, air/fuel ratio, and EGR rate were recorded during the tests. Pollutant emissions (Hydrocarbon (HC), NOx, and particles both in mode of nucleation and accumulation) were measured before and after the Diesel Oxidation Catalyst (DOC). The results show that conversion efficiency of NOx was higher during acceleration period at −7°C start than the case of 20°C start.
Technical Paper

A Study of Methodology for the Investigation of Engine Transient Performance

2014-10-13
2014-01-2714
Automotive engines especially turbocharged diesel engines produce higher level of emissions during transient operation than in steady state. In order to improve understanding of the engine transients and develop advanced technologies to reduce the transient emissions, the engine researchers require accurate data acquisition and appropriate post-processing techniques which are capable of dealing with noise and synchronization issues. Four alternative automated methods namely FFT (Fast Fourier Transform), low-pass, linear and zero-phase filters were implemented on in-cylinder pressure. The data of each individual cycle was compared and analyzed for the suitability of combustion diagnostic. FFT filtering was the best suited method since it eliminated most pressure fluctuation and provided smooth rate of heat release profiles for each cycle.
Technical Paper

Investigation on the Self-Stabilization Feature of HCCI Combustion

2014-10-13
2014-01-2663
The combustion timing, work output and in-cylinder peak pressure for HCCI engines often converge to a stable equilibrium point, which implies that the HCCI combustion may have a self-stabilization feature. It is thought that this behavior is due to the competing residual-induced heating and dilution of the reactant gas. As one of the most important features of HCCI combustion, the self-stabilization behavior can give great guidance to people for designing controller for HCCI engine control. The self-stabilization features of HCCI combustion had been observed by many researchers and mentioned in some publications. However, there is no report to experimentally analyze this phenomenon individually. Due to the fuel injection normally ending during the NVO process and the spark plug is turned off for HCCI engines, there is no direct control approach between the Intake Valve Close (IVC) and the start of combustion.
Technical Paper

Experimental Study of Multiple Premixed Compression Ignition Engine Fueled with Heavy Naphtha for High Efficiency and Low Emissions

2014-10-13
2014-01-2678
A study of Multiple Premixed Compression Ignition (MPCI) with heavy naphtha is performed on a light-duty single cylinder diesel engine. The engine is operated at a speed of 1600rpm with the net indicated mean effective pressure (IMEP) from 0.5MPa to 0.9MPa. Commercial diesel is also tested with the single injection for reference. The combustion and emissions characteristics of the heavy naphtha are investigated by sweeping the first (−200 ∼ −20 deg ATDC) and the second injection timing (−5 ∼ 15 deg ATDC) with an injection split ratio of 50/50. The results show that compared with diesel combustion, the naphtha MPCI can reduce NOx, soot emissions and particle number simultaneously while maintaining or achieving even higher indicated thermal efficiency. A low pressure rise rate can be achieved due to the two-stage combustion character of the MPCI mode but with the penalty of high HC and CO emissions, especially at 0.5MPa IMEP.
Technical Paper

Thermal Performance of Diesel Aftertreatment: Material and Insulation CFD Analysis

2014-10-13
2014-01-2818
Recent developments in diesel engines lead to increased fuel efficiency and reduced exhaust gas temperature. Therefore more energy efficient aftertreatment systems are required to comply with tight emission regulations. In this study, a computational fluid dynamics package was used to investigate the thermal behaviour of a diesel aftertreatment system. A parametric study was carried out to identify the most influential pipework material and insulation characteristics in terms of thermal performance. In the case of the aftertreatment pipework and canning material effect, an array of different potential materials was selected and their effects on the emission conversion efficiency of a Diesel Oxidation Catalyst (DOC) were numerically investigated over a driving cycle. Results indicate that although the pipework material's volumetric heat capacity was decreased by a factor of four, the total emission reduction was only considerable during the cold start.
Journal Article

High Speed Imaging Study on the Spray Characteristics of Dieseline at Elevated Temperatures and Back Pressures

2014-04-01
2014-01-1415
Dieseline combustion as a concept combines the advantages of gasoline and diesel by offline or online blending the two fuels. Dieseline has become an attractive new compression ignition combustion concept in recent years and furthermore an approach to a full-boiling-range fuel. High speed imaging with near-parallel backlit light was used to investigate the spray characteristics of dieseline and pure fuels with a common rail diesel injection system in a constant volume vessel. The results were acquired at different blend ratios, and at different temperatures and back pressures at an injection pressure of 100MPa. The penetrations and the evaporation states were compared with those of gasoline and diesel. The spray profile was analyzed in both area and shape with statistical methods. The effect of gasoline percentage on the evaporation in the fuel spray was evaluated.
Journal Article

Factors Affecting Three-Way Catalyst Light-Off: A Simulation Study

2014-04-01
2014-01-1564
Achieving early catalyst light-off is crucial if stringent emissions standards are to be met; if light-off is late, the emissions limit could be exceeded even before the catalyst starts to work. This paper presents a detailed simulation study of the factors affecting the light-off of a TWC. Simulation is not just faster and cheaper than vehicle testing, it also enables more insight into the factors affecting catalyst performance to be obtained. For example, changing the substrate (cell density and wall thickness) affects the rates of heat and mass transport, as well as the thermal mass of the catalyst. In a vehicle test, all three factors are changed at once, but with a simulation each of these factors can implemented one at time to enable the relative importance of these factors to be determined.
Journal Article

Removal of Hydrocarbons and Particulate Matter Using a Vanadia Selective Catalytic Reduction Catalyst: An Experimental and Modeling Study

2013-04-08
2013-01-1071
The use of vanadia selective catalytic reduction (V-SCR) catalysts for NOX reduction from diesel engine exhaust is well known. These catalysts are also active for hydrocarbon (HC) and particulate matter (PM) oxidation. This dual functionality (oxidation and reduction) of V-SCR catalysts can help certain applications achieve the legislative limits with an improved margin. In this work, NOX reduction, HC and CO oxidation over V-SCR were studied independently and simultaneously in microreactor tests. The effect of various parameters (HC speciation, concentration, ANR, and NO₂/NOX ratio) was investigated and the data was used to develop a kinetic model. Oxidation of CO, C₃H₆, and n-C₁₀H₂₂ is first order in CO/HC, while C₇H₈ oxidation is less than first order in C₇H₈. All these reactions were zero order in O₂. Oxidation activity decreased in order: C₇H₈ ≻ n-C₁₀H₂₂ ≻ C₃H₆ ≻ CO. HC oxidation was inhibited by NH₃.
Technical Paper

A Thermally Efficient DOC Configuration to Improve CO and THC Conversion Efficiency

2013-04-08
2013-01-1582
The purpose of this study is to improve the carbon monoxide (CO) and total hydrocarbons (THC) conversion efficiency of a diesel oxidation catalyst (DOC) by enhancing the monolith thermal behaviour through modification of the substrate cell density and wall thickness. The optimisation is based on catalyst properties (light off performance, conversion efficiency, pressure drop and mechanical durability). These properties were first estimated using theoretical equations derived from literature in order to select commercially available substrates for further modelling studies. The thermal behaviour and conversion efficiency of the selected catalysts under diesel exhaust gas conditions were numerically studied using data from an EU5 diesel engine operating a New European Driving Cycle (NEDC). This simulation was carried out on a commercial exhaust aftertreatment modelling program, AXISUITE. The predictions were compared to a reference coated 400/4 catalyst.
Technical Paper

Impacts of Low-Level 2-Methylfuran Content in Gasoline on DISI Engine Combustion Behavior and Emissions

2013-04-08
2013-01-1317
Research studies show that 2-methylfuran (MF) is a promising gasoline alternative regarding its positive effect on engine performance and emissions. Before using pure MF in spark ignition engines, it is more likely to be used in a low-level blended form in gasoline. An experimental research study was carried out to investigate the impacts of low-level MF content in gasoline (volumetric 10% MF in blend) on direct-injection spark-ignition (DISI) engine combustion behavior and emissions. The tests were conducted on a single-cylinder spray-guided DISI research engine at an engine speed of 1500 rpm under stoichiometric conditions. The engine loads of 3.5 ~ 8.5 bar IMEP were tested and gasoline-optimized spark timing was used. Furthermore, the effects of spark timing, exhaust gas recirculation (EGR) and valve overlap on NOx emissions were tested.
Technical Paper

GDI Engine Performance and Emissions with Reformed Exhaust Gas Recirculation (REGR)

2013-04-08
2013-01-0537
Exhaust Gas Fuel Reforming has potential to be used for on-board generation of hydrogen rich gas, reformate, and to act as an energy recovery system allowing the capture of waste exhaust heat. High exhaust gas temperature drives endothermic reforming reactions that convert hydrocarbon fuel into gaseous fuel when combined with exhaust gas over a catalyst - the result is an increase in overall fuel energy that is proportional to waste energy capture. The paper demonstrates how the combustion of reformate in a direct injection gasoline (GDI) engine via Reformed Exhaust Gas Recirculation (REGR) can be beneficial to engine performance and emissions. Bottled reformate was inducted into a single cylinder GDI engine at a range of engine loads to compare REGR to conventional EGR. The reformate composition was selected to approximate reformate produced by exhaust gas fuel reforming at typical gasoline engine exhaust temperatures.
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