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Emerging advanced controls technology will allow future generation fighter aircraft to aggressively maneuver at high angles-of-attack. Currently there is a need to develop flight-validated design methodologies and guidelines to effectively integrate this technology into future aircraft. As part of the NASA High-Alpha Technology Program (HATP), advanced controls technology is being developed in ground-based research and demonstrated using the High-Alpha Research Vehicle (HARV) as a flying testbed. Efforts are in progress to develop flight validated control law design methodologies and design guidelines which could be used to effectively exploit the capabilities provided by advanced controls at high angles of attack. This paper outlines this research effort and summarizes the design process and preliminary methodologies and guidelines developed to date.

The design and analysis of the National Aerospace Plane (NASP) depends heavily on developing critical technology areas through the Technology Maturation Program (TMP). The TMP is being completed almost entirely in government laboratories with technology dissemination to all prime NASP contractors immediately upon completion of any portion of the technology development. These critical technology areas span the entire engineering design of the vehicle; included are structures, materials, propulsion systems, propellants, propulsion/airframe integration, controls, subsystems, and aerodynamics areas. There is currently a heavy dependence on Computational Fluid Dynamics (CFD) for verification of many of the classical engineering tools. Quite often the design of an aircraft uses wind tunnel tests for much of this verification, but for NASP, this task is almost impossible from a practical standpoint.

Supersonic wind tunnels with much lower stream disturbance levels than in conventional tunnels are required to advance transition research. The ultimate objectives of this research are to provide reliable predictions of transition from laminar to turbulent flow on supersonic flight vehicles and to develop techniques for the control and reduction of viscous drag and heat transfer. The experimental and theoretical methods used at NASA Langley to develop a low-disturbance pilot tunnel are described. Typical transition data obtained in this tunnel are compared with flight and previous wind-tunnel data and with predictions from linear stability theory,

Results of a recent low-speed wind-tunnel investigation conducted to define the forebody flow on a 16% scale model of the NASA High Angle-of-Attack Research Vehicle (HARV), an F-18 configuration, are presented with analysis. Measurements include force and moment data, oil-flow visualizations, and surface pressure data taken at angles of attack near and above maximum lift (36° to 52°) at a Reynolds number of one million based on mean aerodynamic chord. The results presented identify the key flow-field features on the forebody including the wing-body strake.

One of the factors needed to describe the wear behavior of the Space Shuttle Orbiter main gear tires is their behavior during the spin-up process. An experimental investigation of tire spin-up processes was conducted at the NASA Langley Research Center's Aircraft Landing Dynamics Facility (ALDF). During the investigation, the influence of various parameters such as forward speed and sink speed on tire spin-up forces were evaluated. A mathematical model was developed to estimate drag forces and spin-up times and is presented. The effect of prerotation was explored and is discussed. Also included is a means of determining the sink speed of the orbiter at touchdown based upon the appearance of the rubber deposits left on the runway during spinup.

Joining advanced composite materials is one of the greatest obstacles to proliferating their use in aerospace structures. Another hindrance is the high cost of manufacturing advanced composite structures using conventional methods. The present trend in both the automotive and aerospace industries is lighter weight, energy efficient structures. In the aerospace community, the use of advanced composite structures has the potential for weight reductions of 35 to 40 percent as compared with the use of conventional aluminum alloys. However, this advantage is offset by the higher cost of manufacturing in using conventional composite technology. This paper identifies pultrusion and induction bonding as potential methods for manufacturing lightweight high-strength advanced composite structures.

Market growth and technological advances are expected to lead to a new generation of long-range transports that cruise at supersonic or even hypersonic speeds. Current NASA/industry studies will define the market windows in terms of time frame, Mach number, and technology requirements for these aircraft. Initial results indicate that, for the years 2000 to 2020, economically attractive vehicles could have a cruise speed up to Mach 6. The resulting research challenges are unique. They must be met with new technologies that will produce commercially successful and environmentally compatible vehicles where none have existed. Several important areas of research have been identified for the high-speed civil transports. Among these are sonic boom, takeoff noise, thermal management, lightweight structures with long life, unique propulsion concepts, unconventional fuels, and supersonic laminar flow.

Large space structures will be a key element of our future space activities. They will include spacecraft such as the planned Space Station and large antenna/reflector structures for communications and observations. These large structures will exceed 100 m in length or 30 m in diameter. Concepts for construction of these spacecraft on orbit and their materials of construction provide some unique research challenges. This paper will provide an overview of our research in space construction of large structures including erectable and deployable concepts. Also, an approach to automated, on-orbit construction will be presented. Materials research for space applications focuses on high stiffness, low expansion composite materials that provide adequate durability in the space environment. The status of these materials research activities will be discussed.

Although the number of possible applications of boundary-layer control is large, a discussion is given only of those that have received the most attention recently at NASA Langley Research Center to improve airfoil drag characteristics. This research concerns stabilizing the laminar boundary layer through geometric shaping (natural laminar flow, NLF) and active control involving the removal of a portion of the laminar boundary layer (laminar flow control, LFC) either through discrete slots or a perforated surface. At low Reynolds numbers, a combination of shaping and forced transition has been used to achieve the desired run of laminar flow and control of laminar separation. In the design of both natural laminar flow and laminar flow control airfoils and wings, boundary layer stability codes play an important role. A discussion of some recent stability calculations using both incompressible and compressible codes is given.

The ability of modern airplane surfaces to achieve laminar flow over a wide range of subsonic and transonic cruise flight conditions has been well-documented in recent years. Current laminar flow flight research conducted by NASA explores the limits of practical applications of laminar flow drag reduction technology. Past laminar flow flight research focused on measurements of transition location, without exploring the dominant instability(ies) responsible for initiating the transition process. Today, it is important to understand the specific causes(s) of laminar to turbulent boundary layer transition. This paper presents results of research on advanced devices for measuring the phenomenon of viscous Tollmien-Schlichting (T-S) instability in the flight environment. In previous flight tests, T-S instability could only be inferred from theoretical calculations based on measured pressure distributions.

A two-component LV system was used to make detailed measurements of the flowfield around both a single-rotation and a counter-rotation propeller/nacelle. The conditions measured for the single-rotation tractor configuration include two different blade angles and two propeller advance ratios, and for the counter-rotation propeller configuration include both pusher and tractor mounts. The measurements show the increasing slipstream velocities and contraction with increasing blade angle and with decreasing advance ratio. Data for the counter-rotation system show that the aft propeller turns the flow in the opposite direction from the front propeller. Additionally, the LV system was used as a diagnostic tool to provide data to explain the large side force measured on the propeller/nacelle at angle-of-attack.

The Toroid Joining Gun is a low cost, self-contained, portable low powered (100-400 watts) thermoplastic welding system developed at Langley Research Center for joining plastic and composite parts using an induction heating technique. The device developed for use in the fabrication of large space structures (LSST Program) can be used in any atmosphere or in a vacuum. Components can be joined in situ, whether on earth or on a space platform. The expanded application of this welding gun is in the joining of thermoplastic composites, thermosetting composites, metals, and combinations of these materials. Its low-power requirements, light weight, rapid response, low cost, portability, and effective joining make it a candidate for solving many varied and unique bonding tasks.

This paper represents a first step in developing the criteria for pilot interaction with advanced controls and displays in a single pilot IFR (SPIFR) environment. The research program presented herein is comprised of an analytical phase and an experimental phase. The analytical phase consisted of a review of fundamental considerations for pilot workload taking into account existing data, and using that data to develop a SPIFR pilot workload model. The rationale behind developing such a model was based on the concept that it is necessary to identify and quantify the most important components of pilot workload to guide the experimental phase of the research which consisted of an abbreviated flight test program. The purpose of the flight tests was to evaluate the workload associated with certain combinations of controls and displays in a flight environment. This was accomplished as a first step in building a data base for single pilot IFR controls and displays.