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Journal Article

Improvements to a Method to Simulate Non-Stationary Wind Noise in Vehicles

2023-05-08
2023-01-1122
As the vehicle and wind speeds and directions change, the unsteady flow creates non-stationary wind noise. To investigate people’s perceptions of non-stationary wind noise, a method to simulate the non-stationary wind noise is needed. Previously, a method was developed that used stationary recordings taken at several speeds and directions to create a set of sound pressure level predictions in each one-third octave band that are a function of wind speed and direction. These functions are used to create time-varying filters based on provided wind profiles. A reference wind noise measurement is then filtered to produce the sounds. A drawback of this method is that many stationary wind condition measurements are needed to form accurate sound pressure level functions, which can be time consuming. A method requiring fewer measurements was investigated.
Technical Paper

Efficient Design of Automotive Structural Components via De-Homogenization

2023-04-11
2023-01-0026
In the past decades, automotive structure design has sought to minimize its mass while maintaining or improving structural performance. As such, topology optimization (TO) has become an increasingly popular tool during the conceptual design stage. While the designs produced by TO methods provide significant performance-to-mass ratio improvements, they require considerable computational resources when solving large-scale problems. An alternative for large-scale problems is to decompose the design domain into multiple scales that are coupled with homogenization. The problem can then be solved with hierarchical multiscale topology optimization (MSTO). The resulting optimal, homogenized macroscales are de-homogenized to obtain a high-fidelity, physically-realizable design. Even so MSTO methods are still computationally expensive due to the combined costs of solving nested optimization problems and performing de-homogenization.
Journal Article

FE Simulation of Split in Fundamental Air-Cavity Mode of Loaded Tires: Comparison with Empirical Results

2021-08-31
2021-01-1064
Tire/road noise has become a significant issue in the automotive industry, especially for electric vehicles. Among the various tire/road noise sources, the air-cavity mode can amplify the forces transmitted from the tire to the suspension system causing noticeable cabin noise near 200 Hz. Furthermore, when the tire is deformed by loading, the fundamental air-cavity mode separates into two acoustic modes, a fore-aft mode and vertical mode due to the break in geometrical symmetry. This is important because the two components of the split mode can increase force levels at the hub by interacting with neighboring structural modes, thus resulting in increased interior noise levels. In this research, finite element simulations of five commercial tires at rated load were performed with a view to identifying the frequency split and its interaction with structural resonances. These results have been compared with previously obtained empirical results.
Technical Paper

Friction Force Reduction for Electrical Terminals using Solution-Processed Reduced Graphene Oxide Coating

2021-04-06
2021-01-0348
Electrical connectors and terminals are widely used in the automotive industry. It is desirable to mate the electrical connections using materials or coatings with low friction force to improve the ergonomics of the assembly process while maintaining good electrical conduction over the lifetime of the vehicle. We have previously shown that plasma-enhanced chemical vapor deposition (PECVD) of graphene on gold (Au) and silver (Ag) terminals can significantly reduce the insertion force (friction force during the terminal insertion process). However, the cost of this deposition method is rather high, and its high temperature process (> 400 oC) makes it impractical for materials with low melting temperatures. For example, tin (Sn) coating with a melting temperature of 232 oC is commonly used in electrical connectors, which cannot sustain the high temperature process. In this study, reduced graphene oxide was prepared using a low-cost solution process and applied onto metallic terminals.
Journal Article

Graphene Coating as a Corrosion Protection Barrier for Metallic Terminals in Automotive Environments

2021-04-06
2021-01-0354
Inside an automobile, hundreds of connectors and electrical terminals in various locations experience different corrosive environments. These connectors and electrical terminals need to be corrosion-proof and provide a good electrical contact for a vehicle’s lifetime. Saltwater and sulfuric acid are some of the main corrosion concerns for these electrical terminals. Currently, various thin metallic layers such as gold (Au), silver (Ag), or tin (Sn) are plated with a nickel (Ni) layer on copper alloy (Cu) terminals to ensure reliable electrical conduction during service. Graphene due to its excellent chemical stability can serve as a corrosion protective layer and prevent electrochemical oxidation of metallic terminals. In this work, effects of thin graphene layers grown by plasma-enhanced chemical vapor deposition (PECVD) on Au and Ag terminals and thin-film devices were investigated. Various mechanical, thermal/humidity, and electrical tests were performed.
Technical Paper

A Comparison of Near-Field Acoustical Holography Methods Applied to Noise Source Identification

2019-06-05
2019-01-1533
Near-Field Acoustical Holography (NAH) is an inverse process in which sound pressure measurements made in the near-field of an unknown sound source are used to reconstruct the sound field so that source distributions can be clearly identified. NAH was originally based on performing spatial transforms of arrays of measured pressures and then processing the data in the wavenumber domain, a procedure that entailed the use of very large microphone arrays to avoid spatial truncation effects. Over the last twenty years, a number of different NAH methods have been proposed that can reduce or avoid spatial truncation issues: for example, Statistically Optimized Near-Field Acoustical Holography (SONAH), various Equivalent Source Methods (ESM), etc.
Technical Paper

Diesel Engine Noise Source Visualization with Wideband Acoustical Holography

2017-06-05
2017-01-1874
Wideband Acoustical Holography (WBH), which is a monopole-based, equivalent source procedure (J. Hald, “Wideband Acoustical Holography,” INTER-NOISE 2014), has proven to offer accurate noise source visualization results in experiments with a simple noise source: e.g., a loudspeaker (T. Shi, Y. Liu, J.S. Bolton, “The Use of Wideband Holography for Noise Source Visualization”, NOISE-CON 2016). From a previous study, it was found that the advantage of this procedure is the ability to optimize the solution in the case of an under-determined system: i.e., when the number of measurements is much smaller than the number of parameters that must be estimated in the model. In the present work, a diesel engine noise source was measured by using one set of measurements from a thirty-five channel combo-array placed in front of the engine.
Technical Paper

The Application of Acoustic Radiation Modes to Engine Oil Pan Design

2017-06-05
2017-01-1844
In modern engine design, downsizing and reducing weight while still providing an increased amount of power has been a general trend in recent decades. Traditionally, an engine design with superior NVH performance usually comes with a heavier, thus sturdier structure. Therefore, modern engine design requires that NVH be considered in the very early design stage to avoid modifications of engine structure at the last minute, when very few changes can be made. NVH design optimization of engine components has become more practical due to the development of computer software and hardware. However, there is still a need for smarter algorithms to draw a direct relationship between the design and the radiated sound power. At the moment, techniques based on modal acoustic transfer vectors (MATVs) have gained popularity in design optimization for their good performance in sound pressure prediction.
Technical Paper

Advanced Hydraulic Systems for Active Vibration Damping and Forklift Function to Improve Operator Comfort and Machine Productivity of Next Generation of Skid Steer Loaders

2016-09-27
2016-01-8116
Mobile Earth Moving Machinery like Skid-steer loaders have tight turning radius in limited spaces due to a short wheelbase which prevents the use of suspensions in these vehicles. The absence of a suspension system exposes the vehicle to ground vibrations of high magnitude and low frequency. Vibrations reduce operator comfort, productivity and life of components. Along with vibrations, the machine productivity is also hampered by material spillage which is caused by the tilting of the bucket due to the extension of the boom. The first part of the paper focuses on vibration damping. The chassis’ vibrations are reduced by the use of an active suspension element which is the hydraulic boom cylinder which is equivalent to a spring-damper. With this objective, a linear model for the skid steer loader is developed and a state feedback control law is implemented.
Technical Paper

Active Vibration Damping for Construction Machines Based on Frequency Identification

2016-09-27
2016-01-8121
Typically, earthmoving machines do not have wheel suspensions. This lack of components often causes uncomfortable driving, and in some cases reduces machine productivity and safety. Several solutions to this problem have been proposed in the last decades, and particularly successful is the passive solution based on the introduction of accumulators in the hydraulic circuit connecting the machine boom. The extra capacitance effect created by the accumulator causes a magnification of the boom oscillations, in such a way that these oscillations counter-react the machine oscillation caused by the driving on uneven ground. This principle of counter-reacting machine oscillations through the boom motion can be achieved also with electro-hydraulic solutions, properly actuating the flow supply to the boom actuators on the basis of a feedback sensors and a proper control strategy.
Technical Paper

A Transfer Path Approach for Experimentally Determining the Noise Impact of Hydraulic Components

2015-09-29
2015-01-2854
This work contributes to the overall goal of identifying and reducing noise sources and propagation in hydraulic systems. This is a general problem and a primary design concern for all fluid power applications. The need for new methods for identification of noise sources and transmission is evident in order to direct future modeling and experimental efforts aimed at reducing noise emissions of current fluid power machines. In this paper, this goal is accomplished through the formulation of noise functions used to identify contributions and transfer paths from different components of the system. An experimental method for noise transfer path analysis was developed and tested on a simple hydraulic system composed of a reference external gear pump, attached lines, and loading valve. Pressure oscillations in the working fluid are measured at the outlet of the pump. Surface vibrations are measured at multiple locations on the pump and connected system.
Journal Article

Perception of Diesel Engine Gear Rattle Noise

2015-06-15
2015-01-2333
Component sound quality is an important factor in the design of competitive diesel engines. One component noise that causes complaints is the gear rattle that originates in the front-of-engine gear train which drives the fuel pump and other accessories. The rattle is caused by repeated tooth impacts resulting from fluctuations in differential torsional acceleration of the driving gears. These impacts generate a broadband, impulsive noise that is often perceived as annoying. In most previous work, the overall sound quality of diesel engines has been considered without specifically focusing on predicting the perception of gear rattle. Gear rattle level has been quantified based on angular acceleration measurements, but those measurements can be difficult to perform. Here, the emphasis was on developing a metric based on subjective testing of the perception of gear rattle.
Technical Paper

Structural Damping by the Use of Fibrous Materials

2015-06-15
2015-01-2239
Because of the increasing concern with vehicle weight, there is an interest in lightweight materials that can serve several functions at once. Here we consider the vibration damping performance provided by an “acoustical” material (i.e., a fibrous layer that would normally be used for airborne noise control). It has been previously established that the vibration of panel structures creates a non-propagating nearfield in the region close to the panel. In that region, there is an oscillatory, incompressible fluid flow parallel to the panel whose strength decays exponentially with distance from the panel. When a fibrous medium is placed close to the panel in the region where the oscillatory nearfield is significant, energy is dissipated by the viscous interaction of the flow and the fibers, and hence the panel vibration is damped. The degree of panel damping is then proportional to the energy removed from the nearfield by the viscous interaction with the fibrous medium.
Journal Article

The Application of Singular Value Decomposition to Determine the Sources of Far Field Diesel Engine Noise

2013-05-13
2013-01-1974
The identification of the dominant noise sources in diesel engines and the assessment of their contribution to far-field noise is a process that can involve both fired and motored testing. In the present work, the cross-spectral densities of signals from cylinder pressure transducers, accelerometers mounted on the engine surface, and microphones (in the near and far fields), were used to identify dominant noise sources and estimate the transfer paths from the various “inputs” (i.e., the cylinder pressures, the accelerometers and the near field microphones) to the far field microphones. The method is based on singular value decomposition of the input cross-spectral matrix to relate the input measurements to independent virtual sources. The frequencies at which a particular input is strongly affected by an independent source are highlighted, and with knowledge of transducer locations, inferences can be drawn as to possible noise source mechanisms.
Technical Paper

Modeling and Optimization of the Control Strategy for the Hydraulic System of an Articulated Boom Lift

2010-10-05
2010-01-2006
This paper describes the numerical modeling of the hydraulic circuit of a self-moving boom lift. Boom lifts consist of several hydraulic actuators, each of them performs a specific movement. Hydraulic systems for lifting applications must ensure consistent performance no matter what the load and how many users are in operation at the same time. Common solutions comprise a fixed or a variable displacement pump with load-sensing control strategy. Instead, the hydraulic circuit studied in this paper includes a fixed displacement pump and an innovative (patented) proportional valve assembly. Each proportional valve (one for each user) permits a flow regulation for all typical load conditions and movement simultaneously. The study of the hydraulic system required a detailed modeling of some components such as: the overcenter valves, for the control of the assistive loads; the proportional valve, which keeps a constant flow independently of pressure drop across itself.
Technical Paper

Influence of Line Length Concerning Noise Source Generation in Hydrostatic Transmissions

2008-10-07
2008-01-2722
The objective of this work is to demonstrate the influence of line length concerning noise source generation using a coupled pump-motor-line model predicting superimposed pulsations of a hydrostatic transmission. This transmission model predicts superimposed flow pulsations throughout the connecting lines as well as oscillating forces dependant on system pressure variances; such oscillations are the primary sources of noise in hydrostatic transmissions which are known as FBN and SBN (Fluid Borne Noise and Structure Borne Noise), respectively. This study is a part of novel research where the prediction of superimposed noise sources considering interrelating dynamics of the pump/motor and connecting lines is accomplished and can potentially be used to develop noise source reduction strategies. An investigation considering the influence of line length demonstrates the potential to further reduce noise source generation in hydrostatic transmissions.
Journal Article

Multi-objective Optimization Tool for Noise Reduction in Axial Piston Machines

2008-10-07
2008-01-2723
Noise generation in axial piston machines can be attributed to two main sources; fluid borne and structure borne. Any attempt towards noise reduction in axial piston machines should focus on simultaneous reduction of these two sources. A multi-parameter multi-objective optimization approach to design valve plates to reduce both sources of noise for pumps which operate in a wide range of operating conditions has been detailed in a previous work (Seeniraj and Ivantysynova, 2008). The focus of this paper is to explain the background and to demonstrate the functionality and usefulness of the methodology for pump design.
Technical Paper

Characterizing Crop-Waste Loads for Solid-Waste Processing

2007-07-09
2007-01-3187
In long-duration, closed human habitats in space that include crop growth, one challenge that is faced while designing a candidate waste processor is the composition of solid-waste loads, which include human waste, packaging and food-processing materials, crop spoilage, and plant residues. In this work, a new modeling tool is developed to characterize crop residues and food wastes based on diet in order to support the design of solid-waste technologies for closed systems. The model predicts amounts of crop residues and food wastes due to food processing, crop harvests, and edible spoilage. To support the design of solid-waste technologies, the generation of crop residues and food wastes was characterized for a 600-day mission to Mars using integrated menu, crop, and waste models. The three sources of plant residues and food waste are identified to be food processors, crop harvests, and edible spoilage.
Technical Paper

NASA's On-line Project Information System (OPIS) Attributes and Implementation

2006-07-17
2006-01-2190
The On-line Project Information System (OPIS) is a LAMP-based (Linux, Apache, MySQL, PHP) system being developed at NASA Ames Research Center to improve Agency information transfer and data availability, largely for improvement of system analysis and engineering. The tool will enable users to investigate NASA technology development efforts, connect with experts, and access technology development data. OPIS is currently being developed for NASA's Exploration Life Support (ELS) Project. Within OPIS, NASA ELS Managers assign projects to Principal Investigators (PI), track responsible individuals and institutions, and designate reporting assignments. Each PI populates a “Project Page” with a project overview, team member information, files, citations, and images. PI's may also delegate on-line report viewing and editing privileges to specific team members. Users can browse or search for project and member information.
Technical Paper

Strawberry Cultivar Analysis: Temperature and Pollination Studies

2006-07-17
2006-01-2030
Strawberry is a life-support-system candidate crop species that is long-lived, asexually propagated, and can bear large quantities of fruit high in sugar and antioxidant content. Strawberries of four day-neutral cultivars (‘Tribute’, ‘Tristar’, ‘Seascape’, and ‘Fern’) and one ever-bearing cultivar (‘Cavendish’) were grown under greenhouse conditions or varying temperature regimes in three growth chambers. Flowers in growth chambers were hand pollinated three-times weekly with stored pollen, and ripe berries were harvested, counted, weighed, and tested organolepticly. In the greenhouse, two different pollination treatments were compared, while another group of plants was left unpollinated, receiving only occasional mechanical stimulation from normal greenhouse airflow, berry harvest, and plant maintenance. A second group was pollinated with a vibrating wand, and a third group was hand pollinated with stored pollen.
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