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Technical Paper

Life-cycle Analysis of Methanol Production from Coke Oven Gas in China

2023-10-31
2023-01-1646
The growing demand for transportation fuels and the global emphasis on reducing greenhouse gas (GHG) emissions have led to increased interest in analyzing transport GHG emissions from the life-cycle perspective. Methanol, a potentially carbon-neutral fuel synthesized from CO2 and H2, has emerged as a promising candidate. This paper conducts a comprehensive life-cycle analysis (LCA) of the GHG emissions associated with the methanol production process, utilizing data inventory from China in 2019. To simulate the synthesis and distillation process of methanol, Aspen Plus is employed, using parameters obtained from actual plants. GHG emissions are then calculated using the GREET model, incorporating updated industry statistics and research findings. The CO2 necessary for methanol production is captured from factory flue gas.
Technical Paper

Assessing the Importance of Injector Cleanliness in Minimising Particulate Emissions in Gasoline Direct Injection Engines

2022-03-29
2022-01-0490
Injector fouling is an important contributory factor to particulate matter (PM) emissions in Gasoline Direct Injection (GDI) engines. Several publications have emerged in recent years which acknowledge the benefits of injector cleanliness, but others claim that high levels of Deposit Control Additive (DCA) could have detrimental effects that outweigh the benefits of the augmented cleaning potential. The paper is divided into two parts: The first part contains a critical review of the literature linking injector cleanliness and particulate matter emissions, and studies assessing the impact of higher treat rates of additives. The second part of the paper describes new evidence of the beneficial effects of DCAs, in the form of several separate (previously unpublished) studies, using both engines and vehicles. In this newly reported work, various DCA treat rates were employed, and some of the fuels had measured UWG levels well in excess of 50 mg/100 mL.
Technical Paper

Effects of Ethanol-Blended Fuel on Combustion Characteristics, Gaseous and Particulate Emissions in Gasoline Direct Injection (GDI) Engines

2021-09-22
2021-26-0356
Ethanol fuel blends with gasoline for spark ignition (SI) internal combustion engines are widely used on account of their advantages in terms of fuel economy and emissions reduction potential. The focus of this paper is to study the effects of these blends on combustion characteristics such as in-cylinder pressure profiles, gas-phase emissions (e.g., unburned hydrocarbons, NOx) and particulates (e.g., particulate matter and particle number) using both measurement campaigns and digital engineering workflows. Nineteen load-speed operating points in a 1L 3-cylinder GDI SI engine were measured and modelled. The measurements for in-cylinder pressure and emissions were repeated at each operating point for three types of fuel: gasoline (E0, 0% by volume of ethanol blend), E10 (10 % by volume of ethanol blend) and E20 (20% by volume of ethanol blend).
Journal Article

LNG Fuel Differentiation: DME/LNG Blends for HPDI Engines

2020-09-15
2020-01-2078
With increased awareness and scrutiny of greenhouse gas (GHG) emissions, the heavy-duty truck industry is on the lookout for solutions that can maximize GHG savings, through either lowering fuel consumption and lowering methane slip. This paper focuses on whether it is possible to provide a differentiated Liquefied Natural Gas (LNG) that supports the further improvement of a High-Pressure Direct Injection (HPDI) Engine. Desired improvements from this LNG blend are the lowering or substitution of the pilot Diesel use of the current HPDI engine, the lowering of the raw exhaust gas methane concentration and any additional performance improvements. Sixty-five substances were identified that could potentially be blended into cryogenic methane thus creating a differentiated LNG fuel.
Technical Paper

Study of Effects of Deposit Formation on GDi Injector and Engine Performance

2020-09-15
2020-01-2099
Gasoline Direct Injection (GDI) vehicles now make up the majority of European new car sales and a significant share of the existing car parc. Despite delivering measurable engine efficiency benefits, GDI fuel systems are not without issues. Fuel injectors are susceptible to the formation of deposits in and around the injector nozzles holes. It is widely reported that these deposits can affect engine performance and that different fuels can alleviate the buildup of those deposits. This project aims to understand the underlying mechanisms of how deposit formation ultimately leads to a reduction in vehicle performance. Ten GDI fuel injectors, with differing levels of coking were taken from engine testing and consumer vehicles and compared using a range of imaging and engine tests. At the time of writing, a new GDI engine test is being developed by the Co-ordinating European Council (CEC) to be used by the fuel and fuel additive industry.
Technical Paper

Determination of a Tyre’s Rolling Resistance Using Parallel Rheological Framework

2019-06-20
2019-01-5069
Nowadays, rolling resistance sits at the core of tyre development goals because of its considerable effect on the car’s fuel economy. In contrast to the experimental method, the finite element (FE) method offers an inexpensive and efficient estimation technique. However, the FE technique is yet to be a fully developed product particularly for rolling-resistance estimation. An assessment is conducted to study the role of material viscoelasticity representation in FE, in linear and non-linear forms, through the use of Prony series and parallel rheological framework (PRF) models, respectively, on the tyre’s rolling-resistance calculation and its accuracy. A unique approach was introduced to estimate the rolling resistance according to the tyre’s hysteresis energy coefficient.
Technical Paper

Mechanism Analysis on the Effect of Fuel Properties on Knocking Performance at Boosted Conditions

2019-01-15
2019-01-0035
In recent years, boosted and downsized engines have gained much attention as a promising technology to improve fuel economy; however, knocking is a common issue of such engines that requires attention. To understand the knocking phenomenon under downsized and boosted engine conditions deeply, fuels with different Research Octane Number (RON) and Motor Octane Number (MON) were prepared, and the knocking performances of these fuels were evaluated using a single cylinder engine, operated under a variety of conditions. Experimental results showed that the knocking performance at boosted conditions depend on both RON and MON. While higher RON showed better anti-knocking performance, lower MON showed better anti-knocking performance. Furthermore, the tendency for a reduced MON to be beneficial became stronger at lower engine speeds and higher boost pressures, in agreement with previously published modelling work.
Technical Paper

Octane Response of a Highly Boosted Direct Injection Spark Ignition Engine at Different Compression Ratios

2018-04-03
2018-01-0269
Stringent regulations on fuel economy have driven major innovative changes in the internal combustion engine design. (E.g. CAFE fuel economy standards of 54.5 mpg by 2025 in the U.S) Vehicle manufacturers have implemented engine infrastructure changes such as downsizing, direct injection, higher compression ratios and turbo-charging/super-charging to achieve higher engine efficiencies. Fuel properties therefore, have to align with these engine changes in order to fully exploit the possible benefits. Fuel octane number is a key metric that enables high fuel efficiency in an engine. Greater resistance to auto-ignition (knock) of the fuel/air mixture allows engines to be operated at a higher compression ratio for a given quantity of intake charge without severely retarding the spark timing resulting in a greater torque per mass of fuel burnt. This attribute makes a high octane fuel a favorable hydrocarbon choice for modern high efficiency engines that aim for higher fuel economy.
Journal Article

Injector Fouling and Its Impact on Engine Emissions and Spray Characteristics in Gasoline Direct Injection Engines

2017-03-28
2017-01-0808
In Gasoline Direct Injection engines, direct exposure of the injector to the flame can cause combustion products to accumulate on the nozzle, which can result in increased particulate emissions. This research observes the impact of injector fouling on particulate emissions and the associated injector spray pattern and shows how both can be reversed by utilising fuel detergency. For this purpose multi-hole injectors were deliberately fouled in a four-cylinder test engine with two different base fuels. During a four hour injector fouling cycle particulate numbers (PN) increased by up to two orders of magnitude. The drift could be reversed by switching to a fuel blend that contained a detergent additive. In addition, it was possible to completely avoid any PN increase, when the detergent containing fuel was used from the beginning of the test. Microscopy showed that increased injector fouling coincided with increased particulate emissions.
Technical Paper

Effects of Fuel Properties Associated with In-Cylinder Behavior on Particulate Number from a Direct Injection Gasoline Engine

2017-03-28
2017-01-1002
The purpose of this work was to gain a fundamental understanding of which fuel property parameters are responsible for particulate emission characteristics, associated with key intermediate behavior in the engine cylinder such as the fuel film and insufficient mixing. Accordingly, engine tests were carried out using various fuels having different volatility and chemical compositions under different coolant temperature conditions. In addition, a fundamental spray and film visualization analysis was also conducted using a constant volume vessel, assuming the engine test conditions. As for the physical effects, the test results showed that a low volatility fuel displayed high particulate number (PN) emissions when the injection timing was advanced. The fundamental test clearly showed that the amount of fuel film on the impingement plate increased under such operating conditions with a low volatility fuel.
Technical Paper

Effect of Octane Number on the Performance of Euro 5 and Euro 6 Gasoline Passenger Cars

2017-03-28
2017-01-0811
Research Octane Number (RON) and Motor Octane Number (MON) are used to describe gasoline combustion which describe antiknock performance under different conditions. Recent literature suggests that MON is less important than RON in modern cars and a relaxation in the MON specification could improve vehicle performance. At the same time, for the same octane number change, increasing RON appears to provide more benefit to engine power and acceleration than reducing MON. Some workers have advocated the use of an octane index (OI) which incorporates both parameters instead of either RON or MON to give an indication of gasoline knock resistance. Previous Concawe work investigated the effect of RON and MON on the power and acceleration performance of two Euro 4 gasoline passenger cars during an especially-designed acceleration test cycle.
Technical Paper

A Study on the Effects of Cetane Number on the Energy Balance between Differently Sized Engines

2017-03-28
2017-01-0805
This paper investigates the effect of the cetane number (CN) of a diesel fuel on the energy balance between a light duty (1.9L) and medium duty (4.5L) diesel engine. The two engines have a similar stroke to bore (S/B) ratio, and all other control parameters including: geometric compression ratio, cylinder number, stroke, and combustion chamber, have been kept the same, meaning that only the displacement changes between the engine platforms. Two Coordinating Research Council (CRC) diesel fuels for advanced combustion engines (FACE) were studied. The two fuels were selected to have a similar distillation profile and aromatic content, but varying CN. The effects on the energy balance of the engines were considered at two operating conditions; a “low load” condition of 1500 rev/min (RPM) and nominally 1.88 bar brake mean effective pressure (BMEP), and a “medium load” condition of 1500 RPM and 5.65 BMEP.
Journal Article

Impact of Fuel Sensitivity (RON-MON) on Engine Efficiency

2017-03-28
2017-01-0799
Modern spark ignition engines can take advantage of better fuel octane quality either towards improving acceleration performance or fuel economy via an active ignition management system. Higher fuel octane allows for spark timing advance and consequently higher torque output and higher engine efficiency. Additionally, engines can be designed with higher compression ratios if a higher anti-knock quality fuel is used. Due to historical reasons, Research Octane (RON) and Motor Octane Number (MON) are the metrics used to characterize the anti-knock quality of a fuel. The test conditions used to compute RON and MON correlated well with those in older engines designed about 20 years ago. But the correlation has drifted considerably in the recent past due to advances in engine infrastructures mainly governed by stringent fuel economy and emission standards.
Technical Paper

Effect of Diesel Properties on Emissions and Fuel Consumption from Euro 4, 5 and 6 European Passenger Cars

2016-10-17
2016-01-2246
Certain diesel fuel specification properties are considered to be environmental parameters according to the European Fuels Quality Directive (FQD, 2009/EC/30) and previous regulations. These limits included in the EN 590 specification were derived from the European Programme on Emissions, Fuels and Engine Technologies (EPEFE) which was carried out in the 1990’s on diesel vehicles meeting Euro 2 emissions standards. These limits could potentially constrain FAME blending levels higher than 7% v/v. In addition, no significant work has been conducted since to investigate whether relaxing these limits would give rise to performance or emissions debits or fuel consumption benefits in more modern vehicles. The objective of this test programme was to evaluate the impact of specific diesel properties on emissions and fuel consumption in Euro 4, Euro 5 and Euro 6 light-duty diesel vehicle technologies.
Journal Article

Understanding the Octane Appetite of Modern Vehicles

2016-04-05
2016-01-0834
Octane appetite of modern engines has changed as engine designs have evolved to meet performance, emissions, fuel economy and other demands. The octane appetite of seven modern vehicles was studied in accordance with the octane index equation OI=RON-KS, where K is an operating condition specific constant and S is the fuel sensitivity (RONMON). Engines with a displacement of 2.0L and below and different combinations of boosting, fuel injection, and compression ratios were tested using a decorrelated RONMON matrix of eight fuels. Power and acceleration performance were used to determine the K values for corresponding operating points. Previous studies have shown that vehicles manufactured up to 20 years ago mostly exhibited negative K values and the fuels with higher RON and higher sensitivity tended to perform better.
Technical Paper

Improving Cold Start and Transient Performance of Automotive Diesel Engine at Low Ambient Temperatures

2016-04-05
2016-01-0826
Ambient temperature has significant impact on engine start ability and cold start emissions from diesel engines. These cold start emissions are accounted for substantial amount of the overall regulatory driving cycle emissions like NEDC or FTP. It is likely to implement the low temperature emissions tests for diesel vehicles, which is currently applicable only for gasoline vehicles. This paper investigates the potential of the intake heating strategy on reducing the driving cycle emissions from the latest generation of turbocharged common rail direct injection diesel engines at low ambient temperature conditions. For this investigation an air heater was installed upstream of the intake manifold and New European Driving Cycle (NEDC) tests were conducted at -7°C ambient temperature conditions for the different intake air temperatures. Intake air heating reduced the cranking time and improved the fuel economy at low ambient temperatures.
Technical Paper

Influence of Coolant Temperature on Cold Start Performance of Diesel Passenger Car in Cold Environment

2016-02-01
2016-28-0142
Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.
Technical Paper

Visualization of the Gas Flow Field within a Diesel Particulate Filter Using Magnetic Resonance Imaging

2015-09-01
2015-01-2009
In recent years magnetic resonance imaging (MRI) has been shown to be an attractive method for fluid flow visualization. In this work, we show how MRI velocimetry techniques can be used to non-invasively investigate and visualize the hydrodynamics of exhaust gas in a diesel particulate filter (DPF), both when clean and after loading with diesel engine exhaust particulate matter. The measurements have been used to directly measure the gas flow in the inlet and outlet channels of the DPF, both axial profiles along the length and profiles across the channel diameter. Further, from this information we show that it is possible to indirectly ascertain the superficial wall-flow gas velocity and the soot loading profiles along the filter channel length.
Technical Paper

Development of an Injector Deposit Formation Test Method for a Medium-Duty Diesel Engine

2015-09-01
2015-01-1914
In a modern diesel engine, a high fuel injection pressure is achieved by a common-rail system. Therefore, it is important to understand the effects of fuel properties on engine performances because a diesel fuel could deteriorate inside an injector at such severe conditions. The test methods so far basically use the fuel with pro-fouling agent to form deposit on injector. In this study, a novel test procedure was developed to evaluate the effect of the use of the fuel with and without zinc contaminant on injector performance. With Zn doped European specification B7 fuel (7% biodiesel) as a reference, the test result showed that an engine torque decreased almost lineally over time, and the overall torque drop was 9% after 300 hours. The investigation of the dismantled injector after the test revealed that the deposit was not formed on the sliding parts of the injector, but on the nozzle hole surface.
Technical Paper

Numerical Investigation of GDI Injector Nozzle Geometry on Spray Characteristics

2015-09-01
2015-01-1906
The large eddy simulation (LES) with Volume of Fluid (VOF) interface tracking method in Ansys-FLUENT has been used to study the effects of nozzle hole geometrical parameters on gasoline direct injection (GDI) fuel injectors, namely the effect of inner hole length/diameter (L/D) ratio and counter-bore diameters on near field spray characteristics. Using iso-octane as a model fuel at the fuel injection pressure of 200 bar, the results showed that the L/D ratio variation of the inner hole has a more significant influence on the spray characteristics than the counter-bore diameter variation. Reducing the L/D ratio effectively increases the mass flow rate, velocity, spray angle and reduces the droplet size and breakup length. The increased spray angle results in wall impingements inside the counter-bore cavity, particularly for L/D=1 which can potentially lead to increased deposit accumulation inside fuel injectors.
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