Search Results

The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company.

The aim of this study was to build a model-based design tool that allows multidisciplinary teams to design vehicle performance targets using an easily understandable common index during the conceptual design phase of vehicle ride comfort performance. The newer a system is in the conceptual design stage without a prototype, the more difficult it is to describe its performance and impact on the vehicle. The originality of this study lies in the proposal of an understandable design tool for the social implementation of new technology, referred to as the multidisciplinary optimization (MDO) and “1DCAE” design concept. More specifically, the subject is the conceptual design of a unique electronically controlled damper system. A model-based development tool was developed, and numerical analysis was performed based on the following approach.

To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.

Three-dimensional direct numerical simulations of methane-air turbulent premixed flame propagating in homogenous isotropic turbulence are conducted to investigate local and global flame structure in thin reaction zones. GRI-Mech 3.0 is used to represent methane-air reactions. The equivalence ratio of unburned mixture is 0.6 and 1.0. For a better understanding of the local flame structure in thin reaction zones, distributions of mass fractions of major species, heat release rate and temperature are investigated. To clarify effects of turbulence on the local and global flame structures, the statistical characteristics of flame elements are also revealed.

A direct numerical simulation of turbulent premixed flames in a constant volume vessel is conducted to understand flame-wall interactions and heat loss characteristics under the pressure rising condition. The contribution of the burnt region to the total heat flux is more significant compared to the reaction region. The velocity profiles indicate inward and outward motions. The profile of the turbulent kinetic energy is damped by the wall, and no distinct turbulence production is observed. Since the turbulence is weakened in the burnt region, the effect of near wall turbulence to the total wall heat flux is considered to be limited.

In an automotive suspension, a shock absorber plays a significant role to enhance the vehicle performances, particularly ride comfort and road holding. Because of its important influences on the overall vehicle performances, the understanding of its physical characteristics is essential. Thus, this paper develops a mathematical model of twin-tube shock absorber that is widely used in modern production cars. The model is derived based on a rational polynomial formulation. This formulation generally represents the flow behaviors of fluid across a restriction. Further, simulation results are compared to those obtained from experiments to determine the model accuracy. The result comparison illustrates that the model is able to describe the behavior of shock absorber with slight discrepancies.

Wet multiple plate clutches consist of friction plates, on which a friction material is bonded, and mating plates that are plain metal plates. Since the frequency and the range of load in the field of forklift trucks vary widely and are more severe than those for passenger cars, the wet multiple plate clutches on forklift trucks are often damaged. Damaged clutches that were returned from the field typically had 3 types of symptoms: 1.Only the friction material was damaged, 2.Only the mating plates were deformed, 3.Both symptoms were observed. It was clear that the cause of these symptoms depended on the difference of the operating application and the strength criteria of each part. This showed that a design guide for wet multiple plate clutches considering the strength balance between the two parts according to the work application was required. The relevant flow chart of this design process was proposed.

Energy optimal control theory (EOC) is applied to the energy flow control of a hybrid electric vehicle. Since the differential equation is solved analytically, the control law can be easily implemented in real time. Because the objective function is described in power form that permits negative value, not only the energy consumption is minimized but also the energy regeneration by the motor is maximized. In the simulation for the 10-mode driving, it is shown that the fuel cost of EOC is 15% lower than the rule based control (RBC).

Real-time analysis of benzene in automobile exhaust gas was performed using the Jet-REMPI (supersonic jet / resonance enhanced multi-photon ionization) method. Real-time benzene concentration of two diesel trucks and one gasoline vehicle driving in Japanese driving modes were observed under ppm level at 1 s intervals. As a result, it became obvious that there were many differences in their emission tendencies, because of their car types, driving conditions, and catalyst conditions. In two diesel vehicle, benzene emission tendencies were opposite. And, in a gasoline vehicle, emission pattern were different between hot and cold conditions due to the catalyst conditions.

The influence of the head shape on intracranial responses under impact was investigated by using Finite Element Method. Head shape models of 52 young adult male Japanese were analyzed by Multi Dimensional Scaling (MDS), and a 2 dimensional distribution map of head shapes was obtained. Five finite element models of the Japanese head were constructed by a transformed finite element model of an average European adult male (H-Head model) using Free Form Deformation (FFD) technique. The constructed models represent the 5th and 95th percentile of the first 2 scales obtained by MDS. The same acceleration pulse was applied to the H-Head model and the five finite element models. The cause of the difference was considered to be differences in pressure distribution in the brain caused by the differences in the head shape. Variation in the head shape should be taken into account in simulating the effects of impact using a finite element model.

The purpose of this study is to investigate the turbulent mixing in a diesel spray by large eddy simulation (LES). As the first step for the numerical simulation of diesel spray by LES, the LES of transient circular gas jets and particle laden jets were conducted. The simulation of transient circular jets in cylindrical coordinates has numerical instability near the central axis. To reduce the instability of calculation, azimuthal velocity around the central axis is calculated by the linear interpolation and filter width around the axis is modified to the radial or axial grid scale level. A transient circular gas jet was calculated by the modified code and the computational results were compared with experimental results with a Reynolds number of about 13000. The computational results of mean velocity and turbulent intensity agreed with experimental results for z/D>10. Predicted tip penetration of the jet also agreed to experimental data.

In this study, the genetic algorithm so called GA is newly applied for the optimization of many engine mounting parameters, calculations of stiffness matrix and inverse matrix to obtain 6 degrees of freedoms displacements at mounting points and a center of gravity. As a result, the optimized result could be shortly obtained in a minute, and an inexperienced engineer could easily make the optimum engine mounting layout, which can satisfy the vibration isolation and the non-interference in an engine compartment.

Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.

State-space solutions of H∞ controller have been well developed. Hence to a real structure control design, the first step is to get a state space model of the structure. There are analytical and experimental dynamic modeling methods. As we know, it is hard to obtain an accurate model for a flexible and complex structure by FEM(Finite Element Method). Then the experimental modeling methods are used. In this paper, we use frequency domain modal analysis technique based on system FRF(Frequency Response Function) data and ERA(Eigensystem Realization Algorithm) time domain method based on system impulse response data to establish state-space model in order to design H∞ control law for the purpose of vibration suppression. The robust control implementation is exerted on a testbed (truck cab model device) with three degrees of freedom. The validity of experimental state-space modeling is testified and the obvious vibration control performances are achieved.

The turbulent dispersion of particles in an unsteady two dimensional particle-laden jet was simulated by a discrete vortex method coupling with a model of gas/particles interaction. Numerical analysis of a spray yielded the distributions of vorticity, fuel mass concentration and local Sauter mean diameter (SMD) of droplets in a spray. The predicted distribution of local SMD of droplets in a spray demonstrated that the size of droplets in the spray periphery is larger than that of droplets in the center region of spray. This trend of distribution of drop size coincided with that of measured one. The predicted distributions of drop size and vorticity revealed that the larger droplets are easily centrifuged to the periphery of the spray. The effects of the pattern of injection rate on the mixing process in a transient spray were also investigated.

Robust performance control of an autocruise system for a heavy-duty truck is described. The controller design is carried out employing a loopshaping method, considering dynamics variation caused by the gear shift, the load changes, the vehicle speed and also the vibrational characteristics of the propulsion system as the plant uncertainty. Thereby a robust-stable controller is obtained without sacrificing the response to disturbances. Finally, nonlinear simulations and real vehicle experiments prove that the steady-state performance and its robustness excel the conventional PID's.

To understand further the mixing process between the injected fuel and air in the combustion chamber of a diesel engine, the turbulent mixing process in a one-phase, two-dimensional transient jet was theoretically studied using the discrete vortex simulation. First, the simulation model was evaluated by comparisons between calculated and experimental data on two-dimensional turbulent jets. Second, the trajectories of the injected fluid elements marked with different colors were graphically demonstrated. Also the process of entrainment of the surrounding fluid into the jet was visually presented using colored tracers.

The cross-sectional distribution of fuel vapor concentration in an evaporating spray was measured quantitatively by a new scattering imaging technique, silicone particle scattering imaging method, which was proposed in a previous paper[1]. When fuel containing silicone oil injected into a nitrogen environment at high temperature, the volatile base fuel in the droplets vaporized rapidly, leaving behind small droplets of silicone oil suspended in the vapor-gas mixture. The silicone oil droplets were illuminated by a thin laser sheet, and the scattered light was imaged by a CCD camera. The cross-sectional distribution of vapor concentration was estimated from the scattering image of the silicone oil droplets by Mie scattering theory. The results demonstrated clearly the inhomogeneity of the fuel vapor concentration. The distribution of vapor concentration was discontinuous, and islands of rich mixture with a scale of several millimeters existed in the center region of the spray.

The two-dimensional distribution of a soot cloud in an unsteady spray flame in a rapid compression machine(RCM) was visualized using the laser sheet scattering technique. A 40 mm x 50 mm cross section on the flame axis was illuminated by a thin laser sheet from a single pulsed Nd:YAG laser(wavelength 532 nm). Scattered light from soot particles was taken by a CCD camera via a high speed gated image intensifier. The temporal variation of the scattered light images were presented with the injection pressure as a parameter. The results showed that scattered light was intense near the periphery of the flame tip and that the scattered light becomes weaker significantly and disappears fast after the end of injection as injection pressure is increased. This technique was also applied to the visualization of the two-dimensional distribution of liquid droplets in the non-evaporating spray to correlate it with the soot concentration distribution.

A new technique was proposed for measuring instantaneous distributions of flame temperature and KL factor of luminous flames. Here the principle of the two-color method was used to calculate flame temperature and KL factor from the two-color densities of a film image taken on a nega-color film. We applied this technique to the high speed nega-color photographs of flames in a D. I. diesel engine operated with varying swirl ratios, and discussed the measured results of instantaneous distributions of flame temperature and KL factors.