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Technical Paper

An Experimentally Based Statistical Model for Predicting Motorcycle Shift Patterns

2020-04-14
2020-01-1046
Emissions from manual transmission motorcycles have been shown to be dependent upon transmission shift patterns. Presently, when undergoing an emission test for an Environmental Protection Agency (EPA) certification a manufacturer can designate their own shift points during the cycle or utilize an EPA prescribed shift pattern which uses basic up or down shifts at specific speeds regardless of the type of motorcycle, 40 CFR 86.528-78(h). In order to predict the real-life emissions from motorcycles, a comparative real-life shift pattern has been developed which can then be used to evaluate the suitability of the manufacturer’s shift schedule. To that end, a model that predicts shift points for motorcycles has been created. This model is based on the actual operation of different motorcycles by real life operators in a combined city and highway setting.
Technical Paper

Modeling and Controls Development of 48 V Mild Hybrid Electric Vehicles

2018-04-03
2018-01-0413
The Advanced Light-Duty Powertrain and Hybrid Analysis tool (ALPHA) was created by EPA to evaluate the Greenhouse Gas (GHG) emissions of Light-Duty (LD) vehicles. ALPHA is a physics-based, forward-looking, full vehicle computer simulator capable of analyzing various vehicle types combined with different powertrain technologies. The ALPHA desktop application was developed using MATLAB/Simulink. The ALPHA tool was used to evaluate technology effectiveness and off-cycle technologies such as air-conditioning, electrical load reduction technology and road load reduction technologies of conventional, non-hybrid vehicles for the Midterm Evaluation of the 2017-2025 LD GHG rule by the U.S. Environmental Protection Agency (EPA) Office of Transportation and Air Quality (OTAQ).
Journal Article

Alternative Heavy-Duty Engine Test Procedure for Full Vehicle Certification

2015-09-29
2015-01-2768
In 2015 the U.S. Environmental Protection Agency (EPA) and the U.S. Department of Transportation's National Highway Traffic Safety Administration (NHTSA) proposed a new steady-state engine dynamometer test procedure by which heavy-duty engine manufacturers would be required to create engine fuel rate versus engine speed and torque “maps”.[1] These maps would then be used within the agencies' Greenhouse Gas Emission Model (GEM)[2] for full vehicle certification to the agencies' proposed heavy-duty fuel efficiency and greenhouse gas (GHG) emissions standards. This paper presents an alternative to the agencies' proposal, where an engine is tested over the same duty cycles simulated in GEM. This paper explains how a range of vehicle configurations could be specified for GEM to generate engine duty cycles that would then be used for engine testing.
Video

Teardown-Based Cost Assessment for Use in Setting Greenhouse Gas Emissions Standards

2012-06-18
The U.S. Environmental Protection Agency (EPA) contracted with FEV, Inc. to estimate the per-vehicle cost of employing selected advanced efficiency-improving technologies in light-duty motor vehicles. The development of transparent, reliable cost analyses that are accessible to all interested stakeholders has played a crucial role in establishing feasible and cost effective standards to improve fuel economy and reduce greenhouse gas (GHG) emissions. The FEV team, together with engineering staff from EPA's National Vehicle and Fuel Emissions Laboratory, and FEV's subcontractor, Munro & Associates, developed a robust costing methodology based on tearing down, to the piece part level, relevant systems, sub-systems, and assemblies from vehicles ?with and without? the technologies being evaluated.
Journal Article

Teardown-Based Cost Assessment for Use in Setting Greenhouse Gas Emissions Standards

2012-04-16
2012-01-1343
The U.S. Environmental Protection Agency (EPA) contracted with FEV, Inc. to estimate the per-vehicle cost of employing selected advanced efficiency-improving technologies in light-duty motor vehicles. The development of transparent, reliable cost analyses that are accessible to all interested stakeholders has played a crucial role in establishing feasible and cost effective standards to improve fuel economy and reduce greenhouse gas (GHG) emissions. The FEV team, together with engineering staff from EPA's National Vehicle and Fuel Emissions Laboratory, and FEV's subcontractor, Munro & Associates, developed a robust costing methodology based on tearing down, to the piece part level, relevant systems, sub-systems, and assemblies from vehicles “with and without” the technologies being evaluated.
Technical Paper

Evaluating Real-World Fuel Economy on Heavy Duty Vehicles using a Portable Emissions Measurement System

2006-10-31
2006-01-3543
Current SAE practices for evaluating potential improvements in fuel economy on heavy-duty vehicles rely on gravimetric measurements of fuel tanks. However, the recent evolution of portable emissions measurement systems (PEMS) offers an alternative means of evaluating real-world fuel economy that may be faster and more cost effective. This paper provides a direct comparison of these two methods based on a recent EPA study conducted at Southwest Research Institute. More than 228 on-road tests were performed on two pairs of class 8 tractor-trailers according to SAE test procedure J1321 in an assessment of various chassis components designed to reduce drag losses on the vehicle. During these tests, SEMTECH-D™ portable emissions measurement systems from Sensor's, Incorporated were operating in each of the vehicles to evaluate emissions and to provide a redundant measure of fuel economy.
Technical Paper

Fuel Economy Improvements and NOx Reduction by Reduction of Parasitic Losses: Effect of Engine Design

2006-10-31
2006-01-3474
Reducing aerodynamic drag and tire rolling resistance in trucks using cooled EGR engines meeting EPA 2004 emissions standards has been observed to result in increases in fuel economy and decreases in NOx emissions. We report here on tests conducted using vehicles equipped a non-EGR engine meeting EPA 2004 emission standards and an electronically-controlled engine meeting EPA 1998 emissions standards. The effects of trailer fairings and single-wide tires on fuel economy and NOx emissions were tested using SAE test procedure J1321. NOx emissions were measured using a portable emissions monitoring system (PEMS). Fuel consumption was estimated by a carbon balance on PEMS output and by the gravimetric method specified by test procedure J1321. Fuel consumption decreased and fuel economy increased by a maximum of about 10 percent, and NOx emissions decreased by a maximum of 20 percent relative to baseline.
Technical Paper

Effect of Single Wide Tires and Trailer Aerodynamics on Fuel Economy and NOx Emissions of Class 8 Line-Haul Tractor-Trailers

2005-11-01
2005-01-3551
We hypothesize that components designed to improve fuel economy by reducing power requirements should also result in a decrease in emissions of oxides of nitrogen (NOx). Fuel economy and NOx emissions of a pair of class 8 tractor-trailers were measured on a test track to evaluate the effects of single wide tires and trailer aerodynamic devices. Fuel economy was measured using a modified version of SAE test procedure J1321. NOx emissions were measured using a portable emissions monitoring system (PEMS). Fuel consumption was estimated by a carbon balance on PEMS output and correlated to fuel meter measurements. Tests were conducted using drive cycles simulating highway operations at 55 mph and 65 mph and suburban stop-and-go traffic. The tests showed a negative correlation (significant at p < 0.05) between fuel economy and NOx emissions. Single wide tires and trailer aerodynamic devices resulted in increased fuel economy and decreased NOx emissions relative to the baseline tests.
Technical Paper

On-road Testing and Characterization of Fuel Economy of Light-Duty Vehicles

2005-04-11
2005-01-0677
The potential discrepancy between the fuel economy shown on new vehicle labels and that achieved by consumers has been receiving increased attention of late. EPA has not modified its labeling procedures since 1985. It is likely possible that driving patterns in the U.S. have changed since that time. One possible modification to the labeling procedures is to incorporate the fuel economy measured over the emission certification tests not currently used in deriving the fuel economy label (i.e., the US06 high speed and aggressive driving test, the SC03 air conditioning test and the cold temperature test). This paper focuses on the US06 cycle and the possible incorporation of aggressive driving into the fuel economy label. As part of its development of the successor to the MOBILE emissions model, the Motor Vehicle Emission Modeling System (MOVES), EPA has developed a physically-based model of emissions and fuel consumption which accounts for different driving patterns.
Technical Paper

Tier 2 Intermediate Useful Life (50,000 Miles) and 4000 Mile Supplemental Federal Test Procedure (SFTP) Exhaust Emission Results for a NOx Adsorber and Diesel Particle Filter Equipped Light-Duty Diesel Vehicle

2005-04-11
2005-01-1755
Due to its high efficiency and superior durability the diesel engine is again becoming a prime candidate for future light-duty vehicle applications within the United States. While in Europe the overall diesel share exceeds 40%, the current diesel share in the U.S. is 1%. Despite the current situation and the very stringent Tier 2 emission standards, efforts are being made to introduce the diesel engine back into the U.S. market. In order to succeed, these vehicles have to comply with emissions standards over a 120,000 miles distance while maintaining their excellent fuel economy. The availability of technologies such as high-pressure common-rail fuel systems, low sulfur diesel fuel, NOx adsorber catalysts (NAC), and diesel particle filters (DPFs) allow the development of powertrain systems that have the potential to comply with the light-duty Tier 2 emission requirements. In support of this, the U.S.
Technical Paper

42 Catalytic Reduction of Marine Sterndrive Engine Emissions

2002-10-29
2002-32-1811
A 2001 General Motors 4.3 liter V-6 marine engine was baseline emissions tested and then equipped with catalysts. Emission reduction effects of exhaust gas recirculation (EGR) were also explored. Because of a U.S. Coast Guard requirement that inboard engine surface temperatures be kept below 200°F, the engine's exhaust system, including the catalysts, was water-cooled. Engine emissions were measured using the ISO-8178-E4 5-mode steady-state test for recreational marine engines. In baseline configuration, the engine produced 16.6 g HC+NOx/kW-hr, and 111 g CO/kW-hr. In closed-loop control with catalysts, HC+NOx emissions were reduced by 75 percent to 4.1 g/kW-hr, and CO emissions were reduced by 36 percent to 70 g/kW-hr of CO. The catalyzed engine was then installed in a Sea Ray 190 boat, and tested for water reversion on both fresh and salt water using National Marine Manufacturers Association procedures.
Technical Paper

Alternative Vehicle Power Sources: Towards a Life Cycle Inventory

2000-04-26
2000-01-1478
Three alternatives to internal combustion vehicles currently being researched, developed, and commercialized are electric, hybrid electric, and fuel-cell vehicles. A total life-cycle inventory for an alternative vehicle must include factors such as the impacts of car body materials, tires, and paints. However, these issues are shared with gasoline-powered vehicles; the most significant difference between these vehicles is the power source. This paper focuses on the most distinct and challenging aspect of alternative-fuel vehicles, the power sources. The life-cycle impacts of battery systems for electric and hybrid vehicles are assessed. Less data is publicly available on the fuel cell; however, we offer a preliminary discussion of the environmental issues unique to fuel cells. For each of these alternative vehicles, a primary environmental hurdle is the consumption of materials specific to the power sources.
Technical Paper

The Effect of Diesel Sulfur Content and Oxidation Catalysts on Transient Emissions at High Altitude from a 1995 Detroit Diesel Series 50 Urban Bus Engine

1996-10-01
961974
Regulated emissions (THC, CO, NOx, and PM) and particulate SOF and sulfate fractions were determined for a 1995 Detroit Diesel Series 50 urban bus engine at varying fuel sulfur levels, with and without catalytic converters. When tested on EPA certification fuel without an oxidation catalyst this engine does not appear to meet the 1994 emissions standards for heavy duty trucks, when operating at high altitude. An ultra-low (5 ppm) sulfur diesel base stock with 23% aromatics and 42.4 cetane number was used to examine the effect of fuel sulfur. Sulfur was adjusted above the 5 ppm level to 50, 100, 200, 315 and 500 ppm using tert-butyl disulfide. Current EPA regulations limit the sulfur content to 500 ppm for on highway fuel. A low Pt diesel oxidation catalyst (DOC) was tested with all fuels and a high Pt diesel oxidation catalyst was tested with the 5 and 50 ppm sulfur fuels.
Technical Paper

Investigation into the Vehicle Exhaust Emissions of High Percentage Ethanol Blends

1995-02-01
950777
Six in-use vehicles were tested on a baseline gasoline and nine gasoline/ethanol blends to determine the effect of ethanol content in fuels on automotive exhaust emissions and fuel economy. The baseline gasoline was representative of average summer gasoline and served as the base from which the other fuels were blended. For the majority of the vehicles, total hydrocarbon, and carbon monoxide exhaust emissions as well as fuel economy decreased while NOx and acetaldehyde exhaust emissions increased as the ethanol content in the test fuel increased. Formaldehyde and carbon dioxide emissions were relatively unaffected by the addition of ethanol. The emission responses to the increased fuel oxygen levels were consistent with what would be expected from leaning-out the air/fuel ratio for a spark ignition engine. The results are shown graphically and a linear regression is performed utilizing the method of least squares to investigate statistically significant trends in the data.
Technical Paper

Start Catalyst Systems Employing Heated Catalyst Technology for Control of Emissions from Methanol-Fueled Vehicles

1993-03-01
930382
EPA published the first results from evaluations of electrically heated catalyst (EHC) technology for light-duty automotive applications. Since then, a number of automakers, suppliers, and government agencies have published results from their heated catalyst development and evaluation programs. EPA has evaluated a number of start catalyst systems incorporating an EHC start catalyst followed by a larger, conventional main catalyst. These systems have proven very effective at reducing cold start related emissions from methanol vehicles at low mileage. This paper compares the results from several EHC + main catalyst evaluations conducted by EPA.
Technical Paper

Evaluation of Heat Storage Technology for Quick Engine Warm-Up

1992-10-01
922244
The Schatz Heat Battery stores excess heat energy from the engine cooling system during vehicle operation. This excess energy may be returned to the coolant upon the ensuing cold start, shortening the engine warm-up period and decreasing cold start related emissions of unburned fuel and carbon monoxide (CO). A Heat Battery was evaluated on a test vehicle to determine its effect on unburned fuel emissions, CO emissions, and fuel economy over the cold start portion (Bag 1) of the Federal Test Procedure (FTP) at 24°C and -7°C ambient conditions. The Heat Battery was mounted in a vehicle fueled alternately with indolene clear (unleaded gasoline) and M85 high methanol blend fuels. Several Heat Battery/coolant flow configurations were evaluated to determine which would result in lowest cold start emissions.
Technical Paper

Effect of Engine Condition on FTP Emissions and In-Use Repairability

1992-02-01
920822
Twenty in-use vehicles that had failed the I/M test in the State of Michigan were inspected for engine mechanical condition as well as the state of the emission control system. Mass emission tests were conducted before and after repairs to the emission control system. The internal engine condition (i.e., high or low levels of cylinder leakage, or compression difference) showed little effect on the ability of the repaired vehicles to achieve moderate mass emission levels. Nine of the twenty vehicles were recruited after three years, and with the exception of tampering, the original emission control system repairs proved to be durable.
Technical Paper

Evaluation of a Passenger Car Equipped with a Direct Injection Neat Methanol Engine

1992-02-01
920196
The cyclic and steady-state vehicle emissions, fuel economy, performance, and cold start behavior of an automobile equipped with a direct injection methanol engine are compared with those of three other comparable vehicles. One of the comparable vehicles was powered by a gasoline-fueled engine, and the other two were Diesels. One of the Diesel-powered vehicles was naturally aspirated and the other was turbocharged. All evaluations were made using the same road load horsepower and equivalent test weight. All the evaluations were conducted at low mileage. The emissions of the methanol vehicle are compared to California low emission vehicle standards, and to the emissions of another methanol vehicle.
Technical Paper

Operating Characteristics of Zirconia Galvanic Cells (Lambda Sensors) in Automotive Closed-Loop Emission Control Systems

1992-02-01
920289
Simple tests were performed to investigate the operating characteristics of zirconia galvanic cells (lambda sensors) in automotive closed loop “three-way” emission control systems. Commercially available cells were exposed to typical gaseous components of exhaust gas mixtures. The voltages generated by the cells were at their maximum values when hydrogen, and, in some instances, carbon monoxide, was available for reaction with atmospheric oxygen that migrated through the cells' ceramic thimbles in ionic form. This dependence of galvanic activity on the availability of these particular reducing agents indicated that the cells were voltaic devices which operated as oxidation/reduction reaction cells, rather than simple oxygen concentration cells.
Technical Paper

Detection of Catalyst Failure On-Vehicle Using the Dual Oxygen Sensor Method

1991-02-01
910561
On-vehicle proof-of-concept testing was conducted to evaluate the ability of the dual oxygen sensor catalyst evaluation method to identify serious losses in catalyst efficiency under actual vehicle operating conditions. The dual oxygen sensor method, which utilizes a comparison between an upstream oxygen sensor and an oxygen sensor placed downstream of the catalyst, was initially studied by the Environmental Protection Agency (EPA) under steady-state operating conditions on an engine dynamometer and reported in Clemmens, et al. (1).* At the time that study was released, questions were raised as to whether the technological concepts developed on a test fixture could be transferred to a vehicle operating under normal transient conditions.
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