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Technical Paper

Research on the Control Systems for Hybrid and Electric Powertrains

2024-04-09
2024-01-2786
DHT hybrid transmission assembly control system discussed in this paper includes hydraulic control, hybrid mode switching control, shift control, dual motor control, clutch and motor thermal management. The hybrid mode is divided into four modes: the EV mode, the serial mode, the parallel mode and the launch mode. Hydraulic control includes torque-pressure conversion, clutch pressure kiss point adaption, clutch oil filling time adaption. Shift control includes shift type decision, shift sequence control, shift inertia process based on motor intervention. Thermal management includes clutch flow and motor flow distribution. Motor control include the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode.
Technical Paper

Sensitivity Study of Battery Thermal Response to Cell Thermophysical Parameters

2021-04-06
2021-01-0751
Lithium-ion batteries (LiBs) have been widely used in electrified vehicles, and the battery thermal management (BTM) system is needed to maintain the temperature that is critical to battery performance, safety, and health. Conventionally, three-dimensional battery thermal models are developed at the early stage to guide the design of the BTM system, in which battery thermophysical parameters (radial thermal conductivity, axial thermal conductivity, and specific heat capacity) are required. However, in most literature, those parameters were estimated with greatly different values (up to one order of magnitude). In this paper, an investigation is carried out to evaluate the magnitude of the influence of those parameters on the battery simulation results. The study will determine if accurate measurements of battery thermophysical parameters are necessary.
Technical Paper

Energy Efficiency of Autonomous Car Powertrain

2018-04-03
2018-01-1092
This paper investigates the energy efficiency and emissions benefits possible with connected and autonomous vehicles (CAVs). Such benefits could be instrumental in decarbonising the transport sector. The impact of CAV technology on operation, usage and specification of vehicles for optimised energy efficiency is considered. Energy consumption reductions of 55% – 66% are identified for a fully autonomous road transport system versus the present. 46% is possible for a CAV on today’s roads. Smoothing effects and reduced stoppage in the drive cycle achieve a 31% reduction in travel time if speed limits are not reduced. CAV powertrain optimised for different scenarios requires just 10 kW – 40 kW maximum power whilst the vehicle mass is reduced by up to 40% relative to current cars. Urban-optimised powertrain, with only 10 kW – 15 kW maximum power, allows energy consumption reductions of over 71%.
Journal Article

A Method for Truck Underbody Aerodynamic Investigation

2016-09-16
2016-01-9020
The underbody of a truck is responsible for an appreciable portion of the vehicle’s aerodynamic drag, and thus its fuel consumption. A better understanding of the underbody aerodynamics could lead to designs that are more environmentally friendly. Unfortunately there are difficulties with correctly replicating the ground condition and rotating wheels when using the classical approach of a wind-tunnel for aerodynamic investigation. This in turn leads to computational modelling problems. A lack of experimental data for Computational Fluid Dynamics (CFD) validation means that the flow field in this area has seldom been investigated. There is thus very little information available for the optimisation and design of underbody aerodynamic devices. This paper investigates the use of a water-towing tank, which allows the establishment of the correct near-ground flow while permitting good optical access. Using a 1/10 scale model, Reynolds Numbers of around 0.7 million are achieved.
Journal Article

An Experimental Study on Truck Side-Skirt Flow

2016-04-05
2016-01-1593
The underbody of a truck is responsible for an appreciable portion of the vehicle’s aerodynamic drag, and thus its fuel consumption. This paper investigates experimentally the flow around side-skirts, a common underbody aerodynamic device which is known to be effective at reducing vehicle drag. A full, 1/10 scale European truck model is used. The chassis of the model is designed to represent one that would be found on a typical trailer, and is fully reconfigurable. Testing is carried out in a water towing tank, which allows the correct establishment of the ground flow and rotating wheels. Optical access into the underbody is possible through the clear working section of the facility. Stereoscopic and planar Particle Image Velocimetry (PIV) set-ups are used to provide both qualitative images of and quantitative information on the flow field.
Technical Paper

Influence of Coolant Temperature on Cold Start Performance of Diesel Passenger Car in Cold Environment

2016-02-01
2016-28-0142
Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.
Technical Paper

Investigating Vehicle Behavior on a Sloped Terrain Surface

2014-04-01
2014-01-0857
Sloped medians provide a run-off area for errant vehicles so that they can be safely stopped off-road with or without barriers placed in the sloped median. However, in order to optimize the design of sloped medians and the containment barriers, it is essential to accurately model the behavior of vehicles on such sloped terrain surfaces. In this study, models of a vehicle fleet comprising a small sedan and a pickup truck and sloped terrain surface are developed in CarSim™ to simulate errant vehicle behavior on sloped median. Full-scale crash tests were conducted using the vehicle fleet driven across a 9.754 meters wide median with a 6:1 slope at speeds ranging from 30 to 70 km/h. Measured data such as the lateral accelerations of the vehicle as well as chassis rotations (roll and pitch) were synchronized with the vehicle motion obtained from the video data.
Journal Article

Closed Loop Control Algorithm of Fuel Cell Output Power for a City Bus

2013-04-08
2013-01-0479
This paper studies a control algorithm for fuel cell/battery city buses. The output power of the fuel cell is controlled by a D.C. converter, and the output ports of the converter and the battery are connected in parallel to supply power for the electric motor. One way to prolong service life is to have the fuel cell system to deliver a steady-state power. However, because of fluctuations in the bus voltage and uncertainness in the D.C. converter, the output power of the fuel cell system changes drastically. A closed-loop control algorithm is necessary to eliminate the errors between the output and target power of the fuel cell system. The algorithm is composed of two parts, the feed forward one and the feedback one. Influences of the bus voltage and D.C. efficiency are compensated automatically in the feedback algorithm by using a PI algorithm. The stability and robustness of the algorithm is analyzed.
Journal Article

A Forward-Looking Stochastic Fleet Assessment Model for Analyzing the Impact of Uncertainties on Light-Duty Vehicles Fuel Use and Emissions

2012-04-16
2012-01-0647
Transport policy research seeks to predict and substantially reduce the future transport-related greenhouse gas emissions and fuel consumption to prevent negative climate change impacts and protect the environment. However, making such predictions is made difficult due to the uncertainties associated with the anticipated developments of the technology and fuel situation in road transportation, which determine the total fuel use and emissions of the future light-duty vehicle fleet. These include uncertainties in the performance of future vehicles, fuels' emissions, availability of alternative fuels, demand, as well as market deployment of new technologies and fuels. This paper develops a methodology that quantifies the impact of uncertainty on the U.S. transport-related fuel use and emissions by introducing a stochastic technology and fleet assessment model that takes detailed technological and demand inputs.
Technical Paper

Dynamic Comprehensive Performance of Mufflers under Different Vehicle Running Conditions

2010-04-12
2010-01-0901
The effective matching of the exhaust mufflers and engines is an important measure to reduce the noise emission of running vehicles. Currently, the matching is based mainly on the steady state performance of engine. The muffler's influence on a vehicle's noise emission and sound quality under different running conditions is not generally considered. A comprehensive performance evaluation method is proposed to describe the muffler's influence on a commercial vehicle's noise emission, sound quality and exhaust back pressure under multiple working conditions. The weighted insertion loss and linearity coefficient were defined based on the test data of the exhaust noise under different engine loads and speeds. A comprehensive performance evaluation method was defined from the test data analysis of engine exhaust noise with different mufflers. Finally, the simulation results of the exhaust noise of a vehicle with different mufflers were compared with test data.
Technical Paper

Study of Steady State and Transient EGR Behaviour of a Medium Duty Diesel Engine

2008-10-06
2008-01-2438
It is well known that accurate EGR control is paramount to controlling engine out emissions during steady state and transient operation of a diesel engine. The direct measurement of EGR is however non-trivial and especially difficult in engines with no external EGR control where the intake manifold CO2 levels can be measured more readily. This work studies the EGR behaviour in a medium duty diesel engine with a passive EGR rebreathing strategy for steady state and transient operation. High speed (response time ∼1ms) in-cylinder sampling using modified GDI valves is coupled with high frequency response analysers to measure the cyclic in-cylinder CO2, from which the EGR rate is deduced. It was found that controlling the EGR using the passive rebreathing strategy during certain combined speed and load transients is challenging, causing high smoke and NO emissions.
Technical Paper

CFD Analysis of Air Intake System with Negative Pressure on Intake Grill

2008-06-23
2008-01-1643
The objective of the current research was to predict and analyze the flow through the grill of air intake system which is positioned behind the front wheel arch of vehicle. Most of the vehicle used today locates the grill of air intake at the front side so to acquire benefit of ram effect. In some cases, however, the grill is located behind the vehicle to improve wading performance. The geometry of air intake system of Land Rover Freelander was used in the modelling approach. The study was focused on different flow speeds on the grill at high load operation where the air speed at the grill side is high and creates negative pressure. The CFD results are validated against experimental data of steady flow test bench.
Technical Paper

Modelling the Effects of Seat Belts on Occupant Kinematics and Injury Risk in the Rollover of a Sports Utility Vehicle (SUV)

2007-04-16
2007-01-1502
The aims of this study are to investigate the responses of a Hybrid III dummy and a human body model in rollover crashes of an SUV, and to assess the effect of seat belts on occupant kinematics in rollover events. A SAEJ2114 rollover test of a 1994 Ford Explorer for two front row dummies with an inflatable tubular structure (ITS) is reconstructed and validated in MADYMO. By removing the ITS, the simulations of the Hybrid III dummy occupants with and without seat belts are obtained. By replacing the dummy models with human body models, with and without seat belts, two other combinations are also modelled. The kinematics and injury risks of two kinds of occupant models are compared and evaluated. Significant differences exist in the motions, and injury levels of the dummies and human body models with and without seat belts. Seat belts can significantly mitigate against occupant ejection.
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