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Technical Paper

CFD Analysis of the Battery Thermal Management System for a Heavy-Duty Truck

2024-04-09
2024-01-2668
Li-ion batteries (LIBs) optimum performance and lifetime depend on temperature, with the commonly suggested operating temperature being in the range of 25 to 40 °C. It's also crucial to keep the temperature difference between battery cells below 5°C. Operation at different temperature ranges can adversely affect or degrade the performance and lifetime of LIBs. A battery thermal management system (BTMS) is essential for keeping the battery temperature within the optimum range. This paper aims to develop and analyze the BTMS for an electric heavy-duty truck. To achieve this aim, battery cells and modules are modelled in ANSYS Fluent software. Validation with experimental results and mesh sensitivity studies are also performed to increase confidence in simulation data. The model is then analyzed for a specific cooling systems to investigate its effect on battery thermal performance during the operation.
Technical Paper

The Effects of Corrosion on Particle Emissions from a Grey Cast Iron Brake Disc

2022-09-19
2022-01-1178
Reducing exhaust emissions has been a major focus of research for a number of years since internal combustion engines (ICE) contribute to a large number of harmful particles entering the environment. As a way of reducing emissions and helping to tackle climate change, many countries are announcing that they will ban the sale of new ICE vehicles soon. Electrical vehicles (EVs) represent a popular alternative vehicle propulsion system. However, although they produce zero exhaust emissions, there is still concern regarding non-exhaust emission, such as brake dust, which can potentially cause harm to human health and the environment. Despite EVs primarily using regenerative braking, they still require friction brakes as a backup as and when required. Moreover, most EVs continue to use the traditional grey cast iron (GCI) brake rotor, which is heavy and prone to corrosion, potentially exacerbating brake wear emissions.
Technical Paper

Assessment of the Powertrain Electrification for a Heavy-Duty Class 8 Truck for Two Different Electric Drives

2022-08-30
2022-01-1123
Electrification is one of the main solutions for the decarbonization of the transport system. It is employed widely by the automotive industry in light- and medium-duty vehicles and recently started to be considered in heavy-duty applications. However, powertrain electrification of heavy-duty vehicles, especially for Class 8 trucks, is very challenging. In this study, the battery-electric powertrain energy and technical performance of a DAF 44 tones truck are compared for two different electric drives. The case study truck is modeled in AVL CRUISE M software and the battery electric powertrain is evaluated for long haul driving cycle. The minimum number of battery packs is determined by defining the lowest energy consumption of the powertrain designed for the proposed drive cycle. Also, a transient analysis is accomplished to investigate the impact of various electric drives on energy consumption and performance of the proposed electric powertrain.
Technical Paper

Energy Assessment of the Electric Powertrain System of a Formula Student Electric Race Car

2022-08-30
2022-01-1124
While the shift to vehicle electrification plays a pivotal role in governments’ targets towards carbon neutrality, there exists certain technical challenges that need to be addressed. The motorsport car industry is also affected by this policy with the electric cars being included in the formula SAE and formula E competitions as one of the main categories. Moreover, there is a gap in the literature in energy assessment of the electric powertrain used in Formula SAE (FSAE) and Formula Student (FS) cars. In this paper, a Formula Student electric car powertrain was designed as a case study for energy analysis. The proposed electric powertrain is equipped with a four-wheel drive system. The vehicle was modelled in AVL CRUISE M software using technical and measured lab data as input parameters. Simulations were run in a transient driving cycle for a real circuit layout used in previous SAE competitions.
Technical Paper

Examining the Influence of Road Grade on Vehicle Specific Power (VSP) and Carbon Dioxide (CO2) Emission over a Real-World Driving Cycle

2013-04-08
2013-01-1518
The Carbon Dioxide (CO₂) emission from a EURO 3 diesel van over a real-world driving cycle were investigated utilizing part of the Leeds University - Headingly Ring Road (LU-HR) driving cycle, which comprises both an urban (congested) and extra-urban (high speed) driving section. The vehicle used in this research was a 1.8-liter Ford Connect TDCi diesel van. Emissions were monitored by a Portable Emissions Measurement System (PEMS) incorporating an on-board FTIR (Fourier Transform Infrared) exhaust emission measurement system, a Horiba On Board emissions measuring System (OBS 1300) which measured the exhaust flow rate and air/fuel ratio, and a RaceLogic VBOX II differential GPS system provided geographical position, speed and acceleration data. Route topography is known to have substantial influence on vehicle emission.
Technical Paper

Analysis of Various Driving Parameters and Emissions for Passenger Cars Driven With and Without Stops at Intersections under Different Test Cycles

2012-04-16
2012-01-0880
Different driving test cycles, the Leeds-West Park (LWP) loop and the Leeds-High Park (LHP) or HPL-A and B (Leeds-Hyde Park Loop-A or B, hereafter referred as HPL-A or B cycle) loop were selected for this urban intersection research and results are presented in this study. Different emissions-compliant petrol passenger cars (EURO 1, 2, 3 and 4) were compared for their real-world emissions. A reasonable distance of steady state speed was needed and for the analysis made in this paper were chosen vehicle speeds at ~20, ~30 and ~40 km/h. Specific spot of periods of driving at the speeds mentioned above were identified, then the starting and ending point was found and the total emissions in g for that period divided by the distance was calculated. A typical urban driving cycle including a loop and a section of straight road was used for the comparison test as it was similar to the legislative ECE15 urban driving cycle.
Technical Paper

µMist® - The next generation fuel injection system: Improved atomisation and combustion for port-fuel-injected engines

2011-08-30
2011-01-1890
The Swedish Biomimetics 3000's μMist® platform technology has been used to develop a radically new injection system. This prototype system, developed and characterized with support from Lotus, as part of Swedish Biomimetics 3000®'s V₂IO innovation accelerating model, delivers improved combustion efficiency through achieving exceptionally small droplets, at fuel rail pressures far less than conventional GDI systems and as low as PFI systems. The system gives the opportunity to prepare and deliver all of the fuel load for the engine while the intake valves are open and after the exhaust valves have closed, thereby offering the potential to use advanced charge scavenging techniques in PFI engines which have hitherto been restricted to direct-injection engines, and at a lower system cost than a GDI injection system.
Technical Paper

Integration of Active Suspension and Active Driveline to Ensure Stability While Improving Vehicle Dynamics

2005-04-11
2005-01-0414
Most active control systems developed for passenger vehicles are developed as safety systems. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. While stability is the primary concern of these control systems the driveability of the vehicle is also an important consideration. An example of compromised driveability in a stability control system is brake based active yaw control. Brake based systems are very effective at stability control but can have a negative impact on the longitudinal dynamics of a vehicle. The objective of the vehicle control systems developed for the future will be to preserve vehicle driveability while ensuring the stability of the vehicle. In this work, active suspension and active drivelines are developed as stability control systems that have a minimal impact on the driveability of the vehicle.
Technical Paper

Integration of Active Suspension and Active Driveline to Improve Vehicle Dynamics

2004-11-30
2004-01-3544
Many active control systems are developed as safety systems for passenger vehicles. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. In the motorsport environment, increased stability is desirable but not if the driveability of the vehicle is heavily compromised. In this work, active suspension and active drivelines are examined to improve vehicle dynamics and enhance driveability while maintaining stability. The active control systems are developed as separate driveability and stability controls and tested individually then integrated to create a multi-objective control system to improve both driveability and stability. The controllers are tested with standard vehicle manoeuvres.
Technical Paper

Integrated Active Steering and Variable Torque Distribution Control for Improving Vehicle Handling and Stability

2004-03-08
2004-01-1071
This paper proposes an advanced control strategy to improve vehicle handling and directional stability by integrating either Active Front Steering (AFS) or Active Rear Steering (ARS) with Variable Torque Distribution (VTD) control. Both AFS and ARS serve as the steerability controller and are designed to achieve the improved yaw rate tracking in low to mid-range lateral acceleration using Sliding Mode Control (SMC); while VTD is used as the stability controller and employs differential driving torque between left and right wheels on the same axle to produce a relatively large stabilizing yaw moment when the vehicle states (sideslip angle and its angular velocity) exceed the reference stable region defined in the phase plane. Based on these stand-alone subsystems, an integrated control scheme which coordinates the control actions of both AFS/ARS and VTD is proposed. The functional difference between AFS and ARS when integrated with VTD is explained physically.
Technical Paper

Lap Time Simulation for Racing Car Design

2002-03-04
2002-01-0567
A number of handling models of a small high performance formula type racing car have been produced. These have been used to optimise the performance of the vehicle whilst under going simple manoeuvres and around a complete race track. Recently the vehicle was fitted with a data acquisition system and objective data was taken of the vehicle's handling performance. The paper details an investigation into the accuracy of two (a simple and more sophisticated) vehicle handling models in predicting the actual vehicle's performance from the data collected by comparing measured and simulated results. The investigation studies the steady state and transient response of the vehicle up to the limit of the vehicle's handling performance. A description is also given of the use of the more sophisticated model in a virtual race track simulation where it is used as a development tool to tune the performance of future vehicles.
Technical Paper

Improving Performance of a 6×6 Off-Road Vehicle Through Individual Wheel Control

2002-03-04
2002-01-0968
This paper presents a method of control for a 6×6 series-configured Hybrid Electric Off-road Vehicle (HEOV). The vehicle concerned is an eight-tonne logistics support vehicle which utilizes Hub Mounted Electric Drives (HMED) at each of its six wheel stations. This set-up allows Individual Wheel Control (IWC) to be implemented to improve vehicle handling and mobility. Direct Yaw-moment Control (DYC) is a method of regulating individual wheel torque to control vehicle yaw motion, providing greater stability in cornering. When combined with both a Traction Control System (TCS) and an Anti-lock Braking System (ABS) the tire/road interaction is fully controlled, leading to improved control over vehicle dynamics, whilst also improving vehicle safety.
Technical Paper

Cyclically Resolved Simultaneous Flame and Flow Imaging in a SI Engine

2000-10-16
2000-01-2832
A novel dual seeding method has been developed to obtain full bore cyclically resolved simultaneous flame images and associated velocity fields in an optically accessed single cylinder research spark ignition engine. The technique has been used to study interaction between the propagating flame and in-cylinder gas motion. Light generated by a fast repetition rate copper vapour laser was formed into a thin light sheet, which passed horizontally through the disc shaped combustion space of a spark ignition engine having complete overhead optical access. Mie scattered light from relatively sparse and large particles (∼65μm) at successive intervals allowed flow definition by particle tracking velocimetry. Simultaneous scattering from dense small seed (∼0.22μm) was used to generate flame front images, which were digitised and analysed to quantify turbulent flame structure and development. The flame was shown to have significant effect on local unburned gas motion as well as vice versa.
Technical Paper

A Digital Electronic Solution to Piston Telemetry

2000-06-19
2000-01-2032
This paper describes the design, development and operation of a digital electronic piston telemetry system. A feature is the multiplicity of operating modes, including two-way communication. The system has been demonstrated to work with thermocouples and accelerometers embedded in the piston of a very small engine at speeds of over 2000rev/m. The piston-mounted components can be fitted to a piston as small as 80mm diameter, and the size is reduced with every modification as smaller more powerful electronic components become available. Typical results are quoted in the paper
Technical Paper

Development and Analysis of a Prototype Controllable Suspension

1997-08-06
972691
Persisting concerns regarding ride comfort, directional stability and more recently road damage have caused the manufacturers of commercial vehicles to consider controllable suspension systems. An electronically controllable adaptive suspension that comprises a variable spring rate system, switchable damping and load levelling is proposed as a cost-effective solution. This paper describes the aforementioned system and provides an outline of the design scheme for a prototype system; practical issues such as system configuration/detail, control system requirements, etc., are discussed. The system is evaluated analytically and both ride and handling modes are examined. In conclusion, performance capabilities are defined and cost-benefit issues addressed.
Technical Paper

Mechanical Performance of V-Ribbed Belt Drives (Experimental Investigation)

1997-02-24
970006
A non-contacting laser displacement meter has been used for dynamic measurements of the radial movement of a v-ribbed belt (type 3PK) around the arc of wrap running on a belt testing rig. Accurate and repeatable results are possible. Using this device, the belt radial movement and the beginning of rib bottom / groove tip contact around the arc of wrap have been determined experimentally for v-ribbed belts. Slip, torque loss, maximum torque capacity and efficiency have been measured during the tests.
Technical Paper

Vehicle Handling Analysis Using Linearisation Around Non-Linear Operating Conditions

1996-02-01
960482
A non-linear example vehicle model including four degrees of freedom (yaw, sideslip, roll and steering), non-linear kinematics and the Magic Formula tyre model has been developed. With the assumption of small perturbations around any steady-state working condition, the linearised equations are derived. A novel approach is used for the linearisation of external forces and moments from the tyres. They are linearised in terms of the state variables rather than the slip angle, camber angle and vertical load which are themselves functions of the state variables. The results of this process are expressed in terms of stability derivatives. In order to use the method, the steady-state solution of the non-linear equations is first obtained for a particular value of lateral acceleration, then after the calculation of the stability derivatives, a linear analysis can be performed for the linear equations in terms of perturbed variables.
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