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The ease of getting into and out of passenger cars and light trucks is a critical component of customer acceptance and product differentiation. In commercial vehicles, the health and safety of drivers is affected by the design of the steps and handholds they use to get into and out of the cab. Ingress/egress assessment appears to represent a substantial application opportunity for digital human models. The complexity of the design space and the range of possible biomechanical and subjective measures of interest mean that developing useful empirical models is difficult, requiring large-scale subject testing with physical mockups. Yet, ingress and egress motions are complex and strongly affected by the geometric constraints and driver attributes, posing substantial challenges in creating meaningful simulations using figure models.

Turn signals mounted on exterior rearview mirrors are increasingly being used as original equipment on passenger cars and light trucks. The potential for mirror-mounted turn signals (MMTS) to improve the geometric visibility of turn signals is examined in this paper. A survey of U.S. and UN-ECE regulations showed that the turn signals of a vehicle that is minimally compliant with U.S. regulations are not visible to a driver of a nearby vehicle in an adjacent lane. Measurements of mirror location and window geometry were made on 74 passenger cars and light trucks, including 38 vehicles with fender-mounted turn signals (FMTS). These data were combined with data on driver eye locations from two previous studies to assess the relative visibility of MMTS and conventional signals. Simulations were conducted to examine the potential for signals to be obstructed when a driver looks laterally through the passenger-side window.

Late model passenger cars and light trucks incorporate occupant protection systems with airbags and knee restraints. Knee restraints have been designed principally to meet the unbelted portions of FMVSS 208 that require femur load limits of 10-kN to be met in barrier crashes up to 30 mph, +/- 30 degrees utilizing the 50% male Anthropomorphic Test Device (ATD). In addition, knee restraints provide additional lower-torso restraint for belt-restrained occupants in higher-severity crashes. An analysis of frontal crashes in the University of Michigan Crash Injury Research and Engineering Network (UM CIREN) database was performed to determine the influence of vehicle, crash and occupant parameters on knee, thigh, and hip injuries. The data sample consists of drivers and right front passengers involved in frontal crashes who sustained significant injuries (Abbreviated Injury Scale [AIS] ≥ 3 or two or more AIS ≥ 2) to any body region.

A new method is presented for physically measuring drivers' field of view in rearview mirrors. A portable coordinate measurement apparatus (FARO Arm) is used to measure the mirror locations, contours, and curvature. Measurements of the driver's head and eye locations while looking into each mirror are also made. Raytracing is used to map the two- or three-dimensional field of view in each mirror. The method differentiates between monocular, binocular, and ambinocular fields of view, and can account for head movements. This method has been applied to passenger cars, light trucks, and heavy trucks to document how drivers aim their mirrors during normal use.

An easy-to-use computer program for ride analysis was recently developed. The result of this effort-RideSim- predicts time history responses, power spectral density (PSD) functions, and a driver oriented measure of ride comfort. RideSim employs a graphical user interface (called SGUI, for simulation graphical user interface) to control data preparation, simulation execution, animation, and data analysis. The SGUI allows the user to operate the program by pointing and clicking with a mouse, rather than by using cumbersome text commands. It also manages the vehicle dynamics parameters, the resulting simulation output, and results of post-processing analyses (i.e., PSD analysis). The vehicle dynamics model was generated with the AUTOSIM multibody dynamics program. This program uses Kane’s Method and computer algebra to create a parametric dynamics simulation that can be easily linked to the SGUI.

Recent changes in impact protection requirements have led to increased padding on vehicle interior surfaces. In the areas near the driver's head, thicker padding can reduce the available headspace and may degrade the driver's perception of headroom. A laboratory study of driver headroom perception was conducted to investigate the effects of physical headroom on the subjective evaluation of headroom. Ninety-nine men and women rated a range of headroom conditions in a reconfigurable vehicle mockup. Unexpectedly, driver stature was not closely related to the perception of headroom. Short-statured drivers were as likely as tall drivers to rate a low roof condition as unacceptable. Statistical models were developed from the data to predict the effects of changes in headroom on the percentage of drivers rating the head-room at a specified criterion level.

Four unembalmed human cadavers were used in eight direct-forearm-airbag-interaction static deployments to assess the relative aggressivity of two different airbag modules. Instrumentation of the forearm bones included triaxial accelerometry, crack detection gages, and film targets. The forearm-fracture predictors, peak and average distal forearm speed (PDFS and ADFS), were evaluated and compared to the incidence of transverse, oblique, and wedge fractures of the radius and ulna. Internal-airbag pressure and axial column loads were also measured. The results of this study support the use of PDFS or ADFS for the prediction of airbag-induced upper-extremity fractures. The results also suggest that there is no direct relationship between internal-airbag pressure and forearm fracture. The less-aggressive system (LAS) examined in this study produced half the number of forearm fracture as the more-aggressive system (MAS), yet exhibited a more aggressive internal-pressure performance.

The factors that influence airbag-induced upper-extremity injuries sustained by drivers were investigated in this study. Seven unembalmed human cadavers were used in nineteen direct-forearm-interaction static deployments. A single horizontal-tear-seam airbag module and two different inflators were used. Spacing between the instrumented forearm and the airbag module was varied from 10 cm to direct contact in some tests. Forearm-bone instrumentation included triaxial accelerometry, crack detection gages, and film targets. Internal airbag pressure was also measured. The observed injuries were largely transverse, oblique, and wedge fractures of the ulna or radius, or both, similar to those reported in field investigations. Tears of the elbow joint capsule were also found, both with and without fracture of the forearm.

Prominent, longitudinally convex lumbar supports are frequently recommended for auto seats based on the assumption that such supports will induce sitters to choose postures with substantial lumbar lordosis. Lumbar lordosis has been associated with reduced spine loading as measured by pressure in the intervertebral disks. Data from a laboratory study of the influence of lumbar support on driving posture demonstrate that, on average, lumbar lordosis is not strongly affected by large increases in lumbar support prominence. These findings, and their implications for seat design, are reviewed.

This paper describes the architecture and use of a simulation graphical user interface (SGUI) that uses new (1990's) computer hardware and software concepts to provide an easy-to-use environment for simulating vehicle dynamics. The user interacts with windows, buttons, and pop-up menus, in a multitasking environment such as UNIX, Windows®, or Mac OS®. The SGUI reduces the level of computer expertise required of the user. Most information is shown in a graphic context, and “what if?” options are selected by clicking buttons and selecting from pop-up menus. The SGUI is organized as a data base of vehicles, vehicle parts, vehicle inputs, and simulation results. The organization makes it easy for users to assemble the component data needed to (1) simulate new systems, (2) run simulation programs automatically, and (3) view the results graphically. The SGUI is assembled from low-cost software components.

Tilt-table testing is one means of quantifying the static roll stability of highway vehicles. By this technique, a test vehicle is subjected to a physical situation analogous to that experienced in a steady state turn. Although the analogy is not perfect, the simplicity and fidelity of the method make it an attractive means for estimating static rollover threshold. The NHTSA has suggested the tilt-table method as one means of regulating the roll stability properties of light trucks and utility vehicles. One consideration in evaluating the suitability of any test method for regulatory use is repeatability, both within and among testing facilities. As a first step toward evaluating the repeatability of the tilt-table method, an experimental study examining the sensitivity of tilt-table test results to variables associated with methodology and facility was conducted by UMTRI for the Motor Vehicle Manufacturers Association. This paper reports some of the findings of that study.

This paper discusses techniques developed and used by the Biosciences Group at the University of Michigan Transportation Research Institute (UMTRI) for measuring three-dimensional head motion, skull bone strain, epidural pressure, and internal brain motion of repressurized cadavers and Rhesus monkeys during head impact. In the experimental design, a stationary test subject is struck by a guided moving impactor of 10 kg (monkeys) and 25 or 65 kg (cadavers). The impactor striking surface is fitted with padding to vary the contact force-time characteristics. The experimental technique uses a nine-accelerometer system rigidly affixed to the skull to measure head motion, transducers placed at specific points below the skull to record epidural pressure, repressurization of both the vascular and cerebrospinal systems, and high-speed cineradiography (at 1000 frames per second) of radiopaque targets.