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A trade study was conducted with a goal to develop relatively high TRL design concepts for an Exploration Cooling Garment (ExCG) that can accommodate larger metabolic loads and maintain physiological limits of the crewmembers health and work efficiency during all phases of exploration missions without hindering mobility. Effective personal cooling through use of an ExCG is critical in achieving safe and efficient missions. Crew thermoregulation not only impacts comfort during suited operations but also directly affects human performance. Since the ExCG is intimately worn and interfaces with comfort items, it is also critical to overall crewmember physical comfort. Both thermal and physical comfort are essential for the long term, continuous wear expected of the ExCG.

A series of demonstration studies were conducted with the aim of better understanding how to regulate body heat and thus enhance thermal comfort of astronauts during EVA requiring intensive physical exertion. The first study evaluated body zone heat transfer under different cooling temperatures in a liquid cooling garment (LCG), confirming the effectiveness of areas with high density tissue. The second study evaluated different configurations of hoods and neck scarves to maximize heat extraction from these key areas for heat release. The third study explored the possibility of regulating body heat by control of the water temperature circulating through selected body zones in the LCG, or blocking heat dissipation from particular body areas. The potential of heat insertion/removal from the head, hands, and feet to stabilize body comfort was evaluated in terms of the ability to advance this heat current “highway” from the core.

Introduction Human thermoregulation during EVA remains a challenge. The establishment of a high correlation between the thermal status of the fingers and the heat surplus/deficit in the body provides an index with potential to more effectively monitor and control the astronaut’s thermal status. This series of studies evaluated the changes in finger temperature (Tfing) trajectories in conditions relevant to EVA. Methods In different experiments, subjects were donned in a liquid cooling/warming garment (LCWG) that covered the full body surface except for the face and hands; they wore either a physiologically designed warming glove or the Phase VI glove. The experimental protocols were as follows: imposition of temperature differences in the left and right gloves; different thermal insulation levels of the gloves; sequential grasping of a highly cold rail in different glove conditions; placement of the finger thermistor on different sites of the finger.

Introduction: There are contradictory opinions regarding the contribution of local hand thermal insulation to support local and total comfort during extravehicular activity (EVA). Instead of a local correction by means of thermal insulation on the periphery of the body to prevent heat dissipation, it may be optimal to prevent heat dissipation from the body core. To examine such a concept, the effects of different insulation levels on the left and right hands on the heat flux and temperature mosaic on the hands was measured. These variables were assessed in relation to the level of heat deficit forming in the core organs and tissues. Methods: Six subjects (4 males, 2 females) were donned in a liquid cooling/warming garment (LCWG) that totally covered the body surface except for the face. Participants wore the Phase VI space gloves including the entire micrometeoroid garment (TMG) on the left hand, and the glove without the TMG on the right hand.

Comfort management in extreme environments is complex, requiring temperature stabilization of the body core and distal parts of the extremities. Examination of the capability of body zones to absorb and release heat can facilitate a solution to this problem. Using an experimental shortened liquid cooling/warming garment (LCWG), heat transfer effectiveness of different body zone combinations was assessed in rest and exercise conditions, at different levels of body heat deficit and intensities of physical exertion. Comfort stabilization in terms of minimum changes in core (Tc) and finger (Tfing) temperatures was achieved in exercise (200-400 W) at 18-22°C inlet water temperature in the following zonal combination: a portion of the torso, the internal thigh area covering the femoral artery, the forearm, neck, and part of the head.

The maximal capability of several body areas to absorb/release heat by varying the circulating water temperature in different zones of a multi-compartment liquid cooling/warming garment (LCWG) was explored. The goal was to identify the areas that are highly effective to stabilize body comfort, and to use this information for developing a more physiologically-based design of the space suit. The results showed a high capability of the upper compared to the lower body in the conductive heat exchange process. The involvement of the head in this process is still problematic, because there was not a high level of direct heat absorption/release through the cooling/warming hood in the LCWG. Exclusion of the legs but with involvement of the feet in heat exchange had no effect on comfort of the distal parts of the extremities and core body status.

This pilot study explored the effectiveness of local wrist warming as a potential countermeasure for providing finger comfort during extended duration EVA. Four subjects (3 males and 1 female) were evaluated in three different experimental conditions. Two additional body surface and wrist thermal conditions were evaluated on a smaller number of subjects. Wrist warming significantly increased finger temperature in ambient temperature. A clear positive effect to the fingers was evident when total body heat deficit was 30% of basal metabolic heat production in resting conditions. These initial findings indicate that wrist warming has considerable potential for increasing astronaut comfort during EVA while decreasing power requirements.

A new methodological tool was developed consisting of a patchwork thermal cool/warm grid with great flexibility to manipulate the temperature on different areas of the body. Through conflicting temperatures on the body surface, it is possible to direct heat current to different distal or proximal areas. The effectiveness of the use of a cooled hood, gloves, socks on the overheated body was evaluated as countermeasures for balancing heat exchange. Temperature in the magistral vessels was the main source of information for understanding the mechanism of the relationship between core and shell, and shell and distal parts of the limb.