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Technical Paper

A Study of Biodiesel and Biodiesel Petroleum Diesel Blends to Mitigate Filter Blocking

2023-09-29
2023-32-0131
There are many anthropogenic climate change mitigation strategies being adopted worldwide. One of these is the adoption of biodiesel FAME (Fatty Acid Methyl Ester), in transportation. The fuel has been widely promoted as replacement for petroleum diesel because of its potential benefits for life cycle greenhouse gas emissions, carbon dioxide reduction and particulate matter improvements. Presently biodiesel may be made from a wide variety of starting materials, including food waste and agricultural materials such as vegetable oils and greases. The number and variety of possible starting materials continues to increase. Though, there is a limiting factor in the use of FAME, and that is cold weather operability. The regional climate can often influence FAME adoption with resultant economic and environmental implications. Often this cold temperature operability manifests itself as in vehicle fuel filter blocking.
Journal Article

The Introduction of MultiWake - An Adaptable Bluff-Body Wake Emulator for Ground Vehicle Studies

2023-04-11
2023-01-0953
The rise of autonomous technologies may reflect on new vehicle traffic characteristics, likely reducing vehicle-to-vehicle proximity and emerging platooning formations. Energy consumption, stability, and surface contamination are relevant factors that are sensitive to aerodynamic interference while platooning. From the experimental perspective, most wind tunnels were originally designed to host isolated models, and these constraints often limit the investigation of multiple full-body vehicle formations (e.g. test section length, moving ground dimensions, standard testing points). This paper introduces the ‘MultiWake’ model - a parametric bluff-body device based on a morphing concept, which can emulate the aerodynamic wake characteristics of different vehicle classes.
Technical Paper

Investigations Regarding the Causes of Filter Blocking in Diesel Powertrains

2022-08-30
2022-01-1069
Developed by Rudolph Diesel in the 1890s, the diesel powertrain is used in many applications worldwide. For significant time the engine fuel source for these engines was petroleum diesel, until new legislation regarding emission reduction and smog mitigation saw the introduction of petroleum diesel and biodiesel (Fatty acid methyl ester; FAME) blends in the early 2000s. Since then there have been many instances of filters in diesel powertrains across heavy, light and off-road platforms becoming blocked with unidentified material, for example in the United States, Northern Europe and Scandinavia. Filters are designed to remove contaminants from the fuel system and as the filter becomes plugged it restricts the fuel flow resulting in loss of engine power and eventual breakdown. Understanding The nature of the material responsible for such blockages is clearly important to the industry and has been the subject of many studies.
Technical Paper

The Investigation of the Structure and Origins of Gasoline Direct Injection (GDI) Deposits.

2019-12-19
2019-01-2356
The legislative pressures on environmental targets combined with fuel economy requirements have led to the GDI engine enjoying a renaissance. This is because the technology is considered to be the leader in meeting those requirements. However it is also recognized that the engine suffers from injector deposits (ID) and that understanding the formation of and characterization of such deposits is required. This study will deal with the characterization and morphology of injector deposits as well as the fuel constituents leading to such deposits. A number of analytical techniques were used to undertake this such as Scanning Electron microscopy and X-ray Fluorescence (SEM/EDS) mapping with Fourier Transform Infra-red mapping, in conjunction with mass spectrometry studies. Further, work will be described regarding new deposit control additives (DCAs) for GDI which are more effective than traditional DCAs.
Journal Article

The Application of New Approaches to the Analysis of Deposits from the Jet Fuel Thermal Oxidation Tester (JFTOT)

2017-10-08
2017-01-2293
Studies of diesel system deposits continue to be the subject of interest and publications worldwide. The introduction of high pressure common rail systems resulting in high fuel temperatures in the system with the concomitant use of fuels of varying solubilizing ability (e.g. ULSD and FAME blends) have seen deposits formed at the tip of the injector and on various internal injector components. Though deposit control additives (DCAs) have been successfully deployed to mitigate the deposit formation, work is still required to understand the nature and composition of these deposits. The study of both tip and internal diesel injector deposits (IDID) has seen the development of a number of bench techniques in an attempt to mimic field injector deposits in the laboratory. One of the most used of these is the Jet Fuel Thermal Oxidation Tester or JFTOT (ASTM D3241).
Technical Paper

Conditional Moment Closure Modelling for Dual-Fuel Combustion Engines with Pilot-Assisted Compression Ignition

2017-10-08
2017-01-2188
Dual-fuel combustion is an attractive approach for utilizing alternative fuels such as natural gas in compression-ignition internal combustion engines. In this approach, pilot injection of a more reactive fuel provides a source of ignition for the premixed natural gas/air. The overall performance combines the high efficiency of a compression-ignition engine with the relatively low emissions associated with natural gas. However the combustion phenomena occurring in dual-fuel engines present a challenge for existing turbulent combustion models because, following ignition, flame propagates through a partially-reacted and inhomogeneous mixture of the two fuels. The objective of this study is to test a new modelling formulation that combines the ability of the Conditional Moment Closure (CMC) approach to describe autoignition of fuel sprays with the ability of the G-equation approach to describe the subsequent flame propagation.
Technical Paper

Numerical Study of Pressure Swirl Spray Using an Improved KIVALES with Dense Grid for GDI Engine

2013-10-14
2013-01-2558
Gasoline direct injection engines can greatly improve the fuel economy, but the idea mixture distribution cannot be easily controlled. In this paper, the linearized instability sheet atomization (LISA) and large eddy simulation (LES) implemented into KIVA-3V code were used to study the gasoline hollow cone spray process for gasoline direct injection (GDI) in a constant volume vessel. The three-dimensional results show that the LISA model can effectively simulate the gasoline hollow cone spray and obtain the string structure compared to the experiment data. And the velocity interpolation method can reduce the grid dependency of spray simulation. Using dense grid (about 8 million cells) in LES and RANS all can obtain the good spray tip penetration and width. Unlike diesel spray, for gasoline spray there are not big difference between the results using LES and RANS. In additional the ambient pressure significantly influence the gasoline spray shape.
Technical Paper

Large Eddy Simulation of Liquid Fuel Spray and Combustion with Gradually Varying Grid

2013-10-14
2013-01-2634
In this work, large eddy simulation (LES) with a K-equation subgrid turbulent kinetic energy model is implemented into the CFD code KIVA3V to study the features of liquid fuel spray and combustion using gradually varying grid in a constant volume chamber. The characteristic time-scale combustion model (CTC) incorporating a turbulent timescale is adopted to predict the combustion process and the SHELL auto-ignition model is used to predict auto-ignition. Combustion is also simulated using Parallel Detailed Chemistry with Lu's n-heptane reduced mechanism (58 species), which has been added into the KIVA3V-LES code. The computational results are compared with Sandia experimental data for non-reacting and reacting cases. As a result, LES can capture the complex structure of the spray and temperature distribution as well as the trend of ignition delay and flame lift-off length variations. Better results are obtained using the Parallel Detailed Chemistry than the CTC model.
Technical Paper

Styrofoam Precursors as Drop-in Diesel Fuel

2013-09-08
2013-24-0108
Styrene, or ethylbenzene, is mainly used as a monomer for the production of polymers, most notably Styrofoam. In the synthetis of styrene, the feedstock of benzene and ethylene is converted into aromatic oxygenates such as benzaldehyde, 2-phenyl ethanol and acetophenone. Benzaldehyde and phenyl ethanol are low value side streams, while acetophenone is a high value intermediate product. The side streams are now principally rejected from the process and burnt for process heat. Previous in-house research has shown that such aromatic oxygenates are suitable as diesel fuel additives and can in some cases improve the soot-NOx trade-off. In this study acetophenone, benzaldehyde and 2-phenyl ethanol are each added to commercial EN590 diesel at a ratio of 1:9, with the goal to ascertain whether or not the lower value benzaldehyde and 2-phenyl ethanol can perform on par with the higher value acetophenone. These compounds are now used in pure form.
Technical Paper

Injection of Fuel at High Pressure Conditions: LES Study

2011-09-11
2011-24-0041
This paper presents a large eddy simulation study of the liquid spray mixing with hot ambient gas in a constant volume vessel under engine-like conditions with the injection pressure of 1500 bar, ambient density 22.8 kg/m₃, ambient temperature of 900 K and an injector nozzle of 0.09 mm. The simulation results are compared with the experiments carried out by Pickett et al., under similar conditions. Under modern direct injection diesel engine conditions, it has been argued that the liquid core region is small and the droplets after atomization are fine so that the process of spray evaporation and mixing with the air is controlled by the heat and mass transfer between the ambient hot gas and central fuel flow. To examine this hypothesis a simple spray breakup model is tested in the present LES simulation. The simulations are performed using an open source compressible flow solver, in OpenFOAM.
Technical Paper

Insights into Deposit Formation in High Pressure Diesel Fuel Injection Equipment

2010-10-25
2010-01-2243
The need to meet the US 2007 emissions legislation has necessitated a change in Diesel engine technology, particularly to the fuel injection equipment (FIE). At the same time as these engine technology changes, legislation has dictated a reduction in fuel sulphur levels and there has also been increased use of fatty acid methyl esters (FAME) or biodiesel as a fuel blending component. The combination of changes to the engine and the fuel has apparently led to a sharp rise in the number of reports of field problems resulting from deposits within the FIE. The problem is usually manifested as a significant loss of power or the engine failing to start. These symptoms are often due to deposits to be found within the fuel injectors or to severe fouling of the fuel filter. The characteristics of the deposits found within different parts of the fuel system can be noticeably different.
Technical Paper

A Novel Model for Computing the Trapping Efficiency and Residual Gas Fraction Validated with an Innovative Technique for Measuring the Trapping Efficiency

2008-09-09
2008-32-0003
The paper describes a novel method for calculating the residual gas fraction and the trapping efficiency in a 2 stroke engine. Assuming one dimensional compressible flow through the inlet and exhaust ports, the method estimates the instantaneous mass flowing in and out from the combustion chamber; later the residual gas fraction and trapping efficiency are estimated combining together the perfect displacement and perfect mixing scavenging models. It is assumed that when the intake port opens, the fresh mixture is pushing out the burned charge without any mixing and after a multiple of the time needed for the largest eddy to perform one rotation, the two gasses are instantly mixed up together and expelled. The result is a very simple algorithm that does not require much computational time and is able to estimate with high level of precision the trapping efficiency and the residual gas fraction in 2 stroke engines.
Technical Paper

Effect of Temperature Stratification on the Auto-ignition of Lean Ethanol/Air Mixture in HCCI engine

2008-06-23
2008-01-1669
It has been known from multi-zone simulations that HCCI combustion can be significantly affected by temperature stratification of the in-cylinder gas. With the same combustion timing (i.e. crank angles at 50% heat release, denoted as CA50), large temperature stratification tends to prolong the combustion duration and lower down the in-cylinder pressure-rise-rate. With low pressure-rise-rate HCCI engines can be operated at high load, therefore it is of practical importance to look into more details about how temperature stratification affects the auto-ignition process. It has been realized that multi-zone simulations can not account for the effects of spatial structures of the stratified temperature field, i.e. how the size of the hot and cold spots in the temperature field could affect the auto-ignition process. This question is investigated in the present work by large eddy simulation (LES) method which is capable of resolving the in-cylinder turbulence field in space and time.
Technical Paper

Influence of the Wall Temperature and Combustion Chamber Geometry on the Performance and Emissions of a Mini HCCI Engine Fueled with Diethyl Ether

2008-04-14
2008-01-0008
Nowadays for small-scale power generation there are electrochemical batteries and mini engines. Many efforts have been done for improving the power density of the batteries but unfortunately the value of 1 MJ/kg seems to be asymptotic. If the energy source is an organic fuel which has an energy density of around 29 MJ/kg with a minimum overall efficiency of only 3.5%, this device would surpass the batteries. This paper is the fifth of a series of publications aimed to study the HCCI combustion process in the milli domain at high engine speed in order to design and develop VIMPA, Vibrating Microengine for Low Power Generation and Microsystems Actuation. Previous studies ranged from general characterization of the HCCI combustion process by using metal and optical engines, to more specific topics for instance the influence of the boundary layer and quenching distance on the quality of the combustion.
Technical Paper

Influence of the Compression Ratio on the Performance and Emissions of a Mini HCCI Engine Fueled Ether with Diethyl

2007-10-29
2007-01-4075
Power supply systems play a very important role in applications of everyday life. Mainly, for low power generation, there are two ways of producing energy: electrochemical batteries and small engines. In the last few years many improvements have been carried out in order to obtain lighter batteries with longer duration but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. If the energy source is an organic fuel with an energy density of around 29 MJ/kg and a minimum overall efficiency of only 3.5%, this device can surpass the batteries. Nowadays the most efficient combustion process is HCCI combustion which is able to combine high energy conversion efficiency and low emission levels with a very low fuel consumption. In this paper, an investigation has been carried out concerning the effects of the compression ratio on the performance and emissions of a mini, Vd = 4.11 [cm3], HCCI engine fueled with diethyl ether.
Technical Paper

Improving Ion Current Feedback for HCCI Engine Control

2007-10-29
2007-01-4053
In HCCI you do not have the same control of the combustion like in SI and Diesel engines. Controlling the start of a combustion event is a difficult task and requires feedback from previous cycles. This feedback can be retrieved from ion current measurements. By applying a voltage over the spark gap, ions will lead a current and a signal that represents the combustion in the cylinder will be retrieved. Voltages of 450 V were used. The paper describes a new method to enhance the combustion phasing from the Ion current trace in HCCI engines. The method is using the knowledge of how the signal should look. This is known due to the fact that the shape of the ion current signal is similar from cycle to cycle. This new observation is shown in the paper. Also the correlation between the ion current and CA50 was studied. Later the signals have been used for combustion feedback.
Technical Paper

Mini High Speed HCCI Engine Fueled with Ether: Load Range, Emission Characteristics and Optical Analysis

2007-08-05
2007-01-3606
Power supply systems play a very important role in everyday life applications. There are mainly two ways of producing energy for low power generation: electrochemical batteries and small engines. In the last few years, many improvements have been carried out in order to obtain lighter batteries with longer durations but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. An energy source constituted of an organic fuel with an energy density around 29 MJ/kg and a minimum overall efficiency of only 3.5% could surpass batteries. Nowadays, the most efficient combustion process is HCCI combustion which has the ability to combine a high energy conversion efficiency with low emission levels and a very low fuel consumption. The present paper describes an investigation carried out on a modified model airplane engine, on how a pure HCCI combustion behaves in a small volume, Vd = 4.11 cm3, at very high engine speeds (up to 17,500 [rpm]).
Technical Paper

A Study of a Glow Plug Ignition Engine by Chemiluminescence Images

2007-07-23
2007-01-1884
An experimental study of a glow plug engine combustion process has been performed by applying chemiluminescence imaging. The major intent was to understand what kind of combustion is present in a glow plug engine and how the combustion process behaves in a small volume and at high engine speed. To achieve this, images of natural emitted light were taken and filters were applied for isolating the formaldehyde and hydroxyl species. Images were taken in a model airplane engine, 4.11 cm3, modified for optical access. The pictures were acquired using a high speed camera capable of taking one photo every second or fourth crank angle degree, and consequently visualizing the progress of the combustion process. The images were taken with the same operating condition at two different engine speeds: 9600 and 13400 rpm. A mixture of 65% methanol, 20% nitromethane and 15% lubricant was used as fuel.
Technical Paper

Detailed Heat Release Analyses with Regard to Combustion of RME and Oxygenated Fuels in an HSDI Diesel Engine

2007-04-16
2007-01-0627
Experiments on a modern DI Diesel engine were carried out: The engine was fuelled with standard Diesel fuel, RME and a mixture of 85% standard Diesel fuel, 5% RME and 10% higher alcohols under low load conditions (4 bar IMEP). During these experiments, different external EGR levels were applied while the injection timing was chosen in a way to keep the location of 50% heat release constant. Emission analysis results were in accordance with widely known correlations: Increasing EGR rates lowered NOx emissions. This is explained by a decrease of global air-fuel ratio entailing longer ignition delay. Local gas-fuel ratio increases during ignition delay and local combustion temperature is lowered. Exhaust gas analysis indicated further a strong increase of CO, PM and unburned HC emissions at high EGR levels. This resulted in lower combustion efficiency. PM emissions however, decreased above 50% EGR which was also in accordance with previously reported results.
Technical Paper

Fuel Injection and Mean Swirl Effects on Combustion and Soot Formation in Heavy Duty Diesel Engines

2007-04-16
2007-01-0912
High-speed video imaging in a swirl-supported (Rs = 1.7), direct-injection heavy-duty diesel engine operated with moderate-to-high EGR rates reveals a distinct correlation between the spatial distribution of luminous soot and mean flow vorticity in the horizontal plane. The temporal behavior of the experimental images, as well as the results of multi-dimensional numerical simulations, show that this soot-vorticity correlation is caused by the presence of a greater amount of soot on the windward side of the jet. The simulations indicate that while flow swirl can influence pre-ignition mixing processes as well as post-combustion soot oxidation processes, interactions between the swirl and the heat release can also influence mixing processes. Without swirl, combustion-generated gas flows influence mixing on both sides of the jet equally. In the presence of swirl, the heat release occurs on the leeward side of the fuel sprays.
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