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Performance of the ignition system becomes more important than ever, because of the extensively used EGR in modern spark-ignition engines. Future lean burn SI and SACI combustion modes demand even stronger ignition capability for robust ignition control. For spark-based ignition systems, extensive research has been carried out to investigate the discharge characteristics of the ignition process, including discharge current amplitude, discharge duration, spark energy, and plasma stretching. The correlation between the spark stretch and the discharge energy, as well as the impact of discharge current level on this correlation, are important with respect to both ignition performance, and ignition system design. In this paper, a constant volume combustion chamber is applied to study the impact of plasma stretch on the spark energy release process with cross-flow speed from 0 m/s up to 70 m/s.

Light-weighting fiber composite materials introduced to reduce vehicle mass and known as innovative materials research activities since they provide high specific stiffness and strength compared to contemporary engineering materials. Nonetheless, there are issues related automation strategies and handling methods. Material handling of flexible textile/fiber components is a process bottleneck and it is currently being performed by setting up multi-stage manual operations for hand layups. Consequently, the long-term research objective is to develop semi-automated pick and place processes for flexible materials utilizing collaborative robots within the process. The immediate research is to experimentally validate innovatively designed grippers for efficient material pick and place tasks.

Advanced ignition systems with enhanced discharge current have been extensively investigated in research, since they are highly regarded as having the potential to overcome challenges that arise when spark-ignition engines are running under lean or EGR diluted conditions. Local flow field is also of particular importance to improve the ignitability of the air-fuel mixture in SI engines as the spark plasma channel can be stretched by the flow across the spark gap, leading to longer plasma length, thus more thermal spark energy distributed to the air-fuel mixture in the vicinity of the spark plug. Research results have shown that a constantly high discharge current is effective to maintain a stable spark plasma channel with less restrikes and longer plasma holding period.

Modularity in product architecture and its significance in product development have become an important product design topics in the last few decades. Several Product Modularity definitions and methodologies were developed by many researchers; however, most of the definitions and concepts have proliferated to the extent that it is difficult to apply one universal definition for modular product architecture and in product development. Automotive seat modular strategy and key factors for consideration towards modular seat design and assemblies are the main focus of this work. The primary objectives are focused on the most “natural segmentation” of the seat elements (i.e., cushions, backs, trims, plastics, head restraints, etc.) to enable the greatest ease of final assembly and greatest flexibility for scalable feature offerings around common assembly “hard-points.”

Thermal comfort in automotive seating has been studied and discussed for a long time. The available research, because it is focused on the components, has not produced a model that provides insight into the human-seat system interaction. This work, which represents the beginning of an extensive research program, aims to establish the foundation for such a model. This paper will discuss the key physiological, psychological, and biomechanical factors related to perceptions of thermal comfort in automotive seats. The methodology to establish perceived thermal comfort requirements will also be presented and discussed.

The ‘boundary of space’ model representing all possible positions which may be occupied by a mechanism during its normal range of motion (for all positions and orientations) is called the work envelope. In the robotic domain, it is also known as the robot operating envelope or workspace. Several researchers have investigated workspace boundaries for different degrees of freedom (DOF), joint types and kinematic structures utilizing many approaches. The work envelope provides essential boundary information, which is critical for safety and layout concerns, but the work envelope information does not by itself determine the reach feasibility of a desired configuration. The effect of orientation is not captured as well as the coupling related to operational parameters. Included in this are spatial occupancy concerns due to linking multiple kinematic chains, which is an issue with multi-tasking machine tools, and manufacturing cells.

Contemporary manufacturing systems are still evolving. The system elements, layouts, and integration methods are changing continuously, and ‘collaborative robots’ (CoBots) are now being considered as practical industrial solutions. CoBots, unlike traditional CoBots, are safe and flexible enough to work with humans. Although CoBots have the potential to become standard in production systems, there is no strong foundation for systems design and development. The focus of this research is to provide a foundation and four tier framework to facilitate the design, development and integration of CoBots. The framework consists of the system level, work-cell level, machine level, and worker level. Sixty-five percent of traditional robots are installed in the automobile industry and it takes 200 hours to program (and reprogram) them.

Laser cladding is a method of material deposition through which a powdered or wire feedstock material is melted and consolidated by use of a laser to coat part of a substrate. Determining the parameters to fabricate the desired clad bead geometry for various configurations is problematic as it involves a significant investment of raw materials and time resources, and is challenging to develop a predictive model. The goal of this research is to develop an experimental methodology that minimizes the amount of data to be collected, and to develop a predictive model that is accurate, adaptable, and expandable. To develop the predictive model of the clad bead geometry, an integrated five-step approach is presented. From the experimental data, an artificial neural network model is developed along with multiple regression equations.

This study provides an overview of a novel method for evaluating in-vehicle speech intelligibility using the Speech Intelligibility Index (SII). The approach presented is based on a measured speech signal evaluated at the sentence Speech Reception Threshold (sSRT) in a simulated driving environment. In this context, the impact of different band importance functions in the evaluation of the SII using the Hearing in Noise Test (HINT) in a driving simulator is investigated.

In this study the capabilities of a semi-active suspension and an active roll suspension are evaluated for comparison with a passive suspension. The vehicle used is a utility truck modeled as a multi-body system in ADAMS/Car while the ECU (electronic control unit) is built in Matlab/Simulink. Cosimulation is used in linking the vehicle model with the controller by exchanging the input and output values of each sub-system with one another. For the simulation models considered, results indicate that for a fish-hook cornering maneuver the semi-active suspension is limited in increasing vehicle performance while the active roll suspension significantly improves it. Further analysis is needed to confirm these findings.

The paper describes a study conducted by the University of Windsor Vehicle Dynamics and Control Research Group into the stability of coupled vehicles, e.g., truck-trailer combinations. Several instabilities associated with truck-trailer combinations have been well documented, and have been predicted using mathematical models. Despite having relatively low complexity the classic truck-trailer model, a simple two body, three degree of freedom, linear model has been used extensively in coupled vehicle stability analyses. The aim of the presented work was to extend the conventional coupled vehicle analysis with a set of more elaborate mathematical models evaluating various vehicle configurations. Using in-house multibody dynamics software the linearized equations of motion of three dimensional models were automatically generated for various coupled vehicle configurations with general and military applications. Stability analyses were conducted over a range of expected operating speeds.

Though the purpose of a vehicle's suspension is multi-faceted and complex, the fundamentals may be simply stated: the suspension exists to provide the occupants with a tolerable ride, while simultaneously ensuring that the tires maintain good contact with the ground. At the root of the familiar ride/handling compromise, is the problem that tuning efforts which improve either grip or handling are generally to the detriment of the other. This study seeks to set forth a clear means for examining the familiar ride/handing compromise, by first exploring the key ideas of these terms, and then by describing the development of content-rich metrics to permit a direct optimization strategy. For simplicity, the optimization problem was examined in a unilateral manner, where heave (vertical; z-axis) behaviour is examined in isolation, though the methods described herein may be extended to pitch and roll behaviour as well.

A Mg-5.0wt.%Al-2.0wt.%Ca alloy (AC52) was cast at different cooling rates varying from 0.5 to 65 °C/s. The dendrites was characterized by determining the secondary dendrite arm spacing (SDAS) and the volume fraction of secondary eutectic phases with the linear intercept and point counting methods, respectively. The SDAS decreases significantly with increasing cooling rates, while the volume fraction of the eutectic phase increases from 10.8 ± 1.44 vol.% at 0.5 °C/s to 20.4 ± 1.52 vol.% at 20 °C/s. However, a further increase in cooling rate beyond 20 °C/s has limited influence on the volume fraction of eutectic phases. A large number of dispersed eutectic phases were observed in the primary α-Mg of the alloys cast at low cooling rates. Although, at the microscale, there were no dispersed eutectic phases in alloys cast at a high cooling rate of 30 °C/s, nanoscale eutectic phases were found by TEM observation.

The paper describes a closed-loop vehicle simulation environment developed to support a virtual vehicle design and testing methodology, proposed for the University of Windsor Formula SAE team. Virtual prototyping and testing were achieved through co-simulation of Matlab/Simulink® and Carsim®. The development of the required hybrid-control driver and vehicle models are described. The proposed models were validated with in vehicle test data. The proposed methods have shown to be effective and robust in predicting driver response, while controlling the vehicle within the developed simulation environment.

The paper describes a ‘virtual motorsports’ event developed by the University of Windsor Vehicle Dynamics and Control Research Group. The event was a competitive project-based component of a Vehicle Dynamics course offered by the University's Department of Mechanical, Automotive, & Materials Engineering. The simulated race was developed to provide fourth year automotive engineering students with design and race experience, similar to that found in Formula SAE®or SAE Baja®, but within the confines of a single academic semester. The project, named ‘Formula463’, was conducted entirely within a virtual environment, and encompassed design, testing, and racing of hi-fidelity virtual vehicle models. The efficacy of the Formula463 program to provide students with a design experience using model based simulation tools and methods has been shown over the past two years. All of the software has been released under a General Public License and is freely available on the authors website.

End-of-life is the least studied phase of the vehicle life-cycle. Dismantling and shredding are the principal processes used for vehicle end-of-life (VEOL) management in Canada and the U.S. and are typically perceived as distinct processes, each one having its own unique challenges. Dismantling typically precedes shredding, with vehicle parts and materials removed for direct reuse, for remanufacturing and reuse, or for recycling. Dismantling may be perceived as a non-preferred alternative, compared to shredding, because it is principally a manual process which can be cost prohibitive in the North America/western labour market. However, there has been no exhaustive assessment of the dismantling process. Because of the complexity in automobiles, significantly more needs to be known about dismantling, its benefits and impacts, its efficiencies and inefficiencies, and its relation to other ELV management processes.

Rollover crash is one of the most serious safety problems for light weight vehicles. In the USA, rollover crashes account for almost one-third of all occupant fatalities in light weight vehicles. Similar statistics are found for other countries. Thus, rollover crashes have received significant attention in recent years. In the USA and Canada, automotive manufacturers are required to comply with the roof strength requirement of “1.5 times the unloaded vehicle weight” to ensure safety in rollover. NHTSA is currently considering a set of countermeasures to improve the rollover safety, where one of the proposals is to increase the roof strength limit to “2.5 times the unloaded vehicle weight”. This increased roof strength limit seemingly has been motivated based on the benchmark study of current vehicle fleet.

This paper proposes and evaluates the use of a robust variable torque distribution (VTD) yaw moment control for an all wheel drive (AWD) hybrid vehicle prototype currently under development. The proposed VTD controller was used to improve the linearity of vehicle response to driver input through the modulation of front-to-rear torque distribution and a corrective torque differential between the left and right rear wheels. The development of a non-linear vehicle model and a reference model tracking sliding mode based control are discussed. The efficacy of the proposed control system was demonstrated through the use of numerical simulations using the developed non-linear vehicle model. The simulation results presented indicate the effectiveness of the proposed system and the potential restrictions to such a system including tire saturation and drivetrain component limitations.

One critical aspect of design-for-environment efforts is to increase the effectiveness of materials recovery from end-of-life vehicles. Recovery itself depends on both the amount of material recovered and the purity of the material stream. Shredding, and screening are often used to separate recyclable materials from wastes. However, with the increasing amount of composite components, particularly those made from plastics, separation processes may be inadequate. Instead, liberation processes, which reduce the physical joints between materials, are also important. In this research, samples of ABS and PVC plastics were assembled into various configurations, ground up, and then characterized by their size distributions and degrees of liberation. Two primary fastening methods - adhesive and riveting - were used to simulate how plastic components would be actually attached together.

Hybrid Vehicles have gained momentum in the automotive industry. The joint action of power sources and energy storage systems for energizing the vehicle improves the vehicle's fuel economy while reducing its pollutant emissions and noise levels, challenging automotive designers to optimize vehicle's cost, weight and control. The marketing success of hybrid vehicles significantly depends on the selection, integration and cost of the energy systems. The internal combustion engine, dominant of the vehicle market, has been the “option of choice” for auxiliary power unit of the hybrid vehicle, although other power sources as fuel cells, Stirling engines and gas turbines have been employed as well [1]. This document is focused in the application of Stirling engines as the power source for automobile propulsion.