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Technical Paper

Impact of a Split-Injection Strategy on Energy-Assisted Compression-Ignition Combustion with Low Cetane Number Sustainable Aviation Fuels

2024-04-09
2024-01-2698
The influence of a split-injection strategy on energy-assisted compression-ignition (EACI) combustion of low-cetane number sustainable aviation fuels was investigated in a single-cylinder direct-injection compression-ignition engine using a ceramic ignition assistant (IA). Two low-cetane number fuels were studied: a low-cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) with a derived cetane number (DCN) of 17.4 and a binary blend of ATJ with F24 (Jet-A fuel with military additives, DCN 45.8) with a blend DCN of 25.9 (25 vol.% F24, 75 vol.% ATJ). A pilot injection mass sweep (3.5-7.0 mg) with constant total injection mass and an injection dwell sweep (1.5-3.0 ms) with fixed main injection timing was performed. Increasing pilot injection mass was found to reduce cycle-to-cycle combustion phasing variability by promoting a shorter and more repeatable combustion event for the main injection with a shorter ignition delay.
Technical Paper

Exploration of Fuel Property Impacts on the Combustion of Late Post Injections Using Binary Blends and High-Reactivity Ether Bioblendstocks

2023-04-11
2023-01-0264
In this study, the impacts of fuel volatility and reactivity on combustion stability and emissions were studied in a light-duty single-cylinder research engine for a three-injection catalyst heating operation strategy with late post-injections. N-heptane and blends of farnesane/2,2,4,4,6,8,8-heptamethylnonane were used to study the impacts of volatility and reactivity. The effect of increased chemical reactivity was also analysed by comparing the baseline #2 diesel operation with a pure blend of mono-ether components (CN > 100) representative of potential high cetane oxygenated bioblendstocks and a 25 vol.% blend of the mono-ether blend and #2 diesel with a cetane number (CN) of 55. At constant reactivity, little to no variation in combustion performance was observed due to differences in volatility, whereas increased reactivity improved combustion stability and efficiency at late injection timings.
Technical Paper

Combined Impacts of Engine Speed and Fuel Reactivity on Energy-Assisted Compression-Ignition Operation with Sustainable Aviation Fuels

2023-04-11
2023-01-0263
The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.
Journal Article

Non-Intrusive Accelerometer-Based Sensing of Start-Of-Combustion in Compression-Ignition Engines

2023-04-11
2023-01-0292
A non-intrusive sensing technique to determine start of combustion for mixing-controlled compression-ignition engines was developed based on an accelerometer mounted to the engine block of a 4-cylinder automotive turbo-diesel engine. The sensing approach is based on a physics-based conceptual model for the signal generation process that relates engine block acceleration to the time derivative of heat release rate. The frequency content of the acceleration and pressure signals was analyzed using the magnitude-squared coherence, and a suitable filtering technique for the acceleration signal was selected based on the result. A method to determine start of combustion (SOC) from the acceleration measurements is presented and validated.
Technical Paper

Effects of Port Angle on Scavenging of an Opposed Piston Two-Stroke Engine

2022-03-29
2022-01-0590
Opposed-piston 2-stroke (OP-2S) engines have the potential to achieve higher thermal efficiency than a typical diesel engine. However, the uniflow scavenging process is difficult to control over a wide range of speeds and loads. Scavenging performance is highly sensitive to pressure dynamics, port timings, and port design. This study proposes an analysis of the effects of port vane angle on the scavenging performance of an opposed-piston 2-stroke engine via simulation. A CFD model of a three-cylinder opposed-piston 2-stroke was developed and validated against experimental data collected by Achates Power Inc. One of the three cylinders was then isolated in a new model and simulated using cycle-averaged and cylinder-averaged initial/boundary conditions. This isolated cylinder model was used to efficiently sweep port angles from 12 degrees to 29 degrees at different pressure ratios.
Technical Paper

Piston Bowl Geometry Effects on Combustion Development in a High-Speed Light-Duty Diesel Engine

2019-09-09
2019-24-0167
In this work we studied the effects of piston bowl design on combustion in a small-bore direct-injection diesel engine. Two bowl designs were compared: a conventional, omega-shaped bowl and a stepped-lip piston bowl. Experiments were carried out in the Sandia single-cylinder optical engine facility, with a medium-load, mild-boosted operating condition featuring a pilot+main injection strategy. CFD simulations were carried out with the FRESCO platform featuring full-geometric body-fitted mesh modeling of the engine and were validated against measured in-cylinder performance as well as soot natural luminosity images. Differences in combustion development were studied using the simulation results, and sensitivities to in-cylinder flow field (swirl ratio) and injection rate parameters were also analyzed.
Technical Paper

Bowl Geometry Effects on Turbulent Flow Structure in a Direct Injection Diesel Engine

2018-09-10
2018-01-1794
Diesel piston bowl geometry can affect turbulent mixing and therefore it impacts heat-release rates, thermal efficiency, and soot emissions. The focus of this work is on the effects of bowl geometry and injection timing on turbulent flow structure. This computational study compares engine behavior with two pistons representing competing approaches to combustion chamber design: a conventional, re-entrant piston bowl and a stepped-lip piston bowl. Three-dimensional computational fluid dynamics (CFD) simulations are performed for a part-load, conventional diesel combustion operating point with a pilot-main injection strategy under non-combusting conditions. Two injection timings are simulated based on experimental findings: an injection timing for which the stepped-lip piston enables significant efficiency and emissions benefits, and an injection timing with diminished benefits compared to the conventional, re-entrant piston.
Journal Article

Divided Exhaust Period Implementation in a Light-Duty Turbocharged Dual-Fuel RCCI Engine for Improved Fuel Economy and Aftertreatment Thermal Management: A Simulation Study

2018-04-03
2018-01-0256
Although turbocharging can extend the high load limit of low temperature combustion (LTC) strategies such as reactivity controlled compression ignition (RCCI), the low exhaust enthalpy prevalent in these strategies necessitates the use of high exhaust pressures for improving turbocharger efficiency, causing high pumping losses and poor fuel economy. To mitigate these pumping losses, the divided exhaust period (DEP) concept is proposed. In this concept, the exhaust gas is directed to two separate manifolds: the blowdown manifold which is connected to the turbocharger and the scavenging manifold that bypasses the turbocharger. By separately actuating the exhaust valves using variable valve actuation, the exhaust flow is split between two manifolds, thereby reducing the overall engine backpressure and lowering pumping losses. In this paper, results from zero-dimensional and one-dimensional simulations of a multicylinder RCCI light-duty engine equipped with DEP are presented.
Technical Paper

Autonomous Vehicles in the Cyberspace: Accelerating Testing via Computer Simulation

2018-04-03
2018-01-1078
We present an approach in which an open-source software infrastructure is used for testing the behavior of autonomous vehicles through computer simulation. This software infrastructure is called CAVE, from Connected Autonomous Vehicle Emulator. As a software platform that allows rapid, low-cost and risk-free testing of novel designs, methods and software components, CAVE accelerates and democratizes research and development activities in the field of autonomous navigation.
Technical Paper

Investigation of Steady-State RCCI Operation in a Light-Duty Multi-Cylinder Engine Using “Dieseline”

2017-03-28
2017-01-0761
In an attempt to increase efficiency and lower critical and highly regulated emissions (i.e., NOx, PM and CO2) many advanced combustion strategies have been investigated. Most of the current strategies fall into the category of low temperature combustion (LTC), which allow emissions mandates to be met in-cylinder along with anticipated reduction in cost and complexity. These strategies, such as homogeneous charge compression ignition (HCCI), premixed charge compression ignition (PCCI), partially premixed combustion (PPC) and reactivity controlled compression ignition (RCCI), use early injection timings, resulting in a highly lean charge with increased specific heat ratios to improve thermal efficiency and reduce PM emissions. Lower combustion temperatures also avoid the activation of NOx formation reactions.
Technical Paper

Investigating Air Handling Requirements of High Load Low Speed Reactivity Controlled Compression Ignition (RCCI) Combustion

2016-04-05
2016-01-0782
Past research has shown that reactivity controlled compression ignition (RCCI) combustion offers efficiency and NOx and soot advantages over conventional diesel combustion at mid load conditions. However, at high load and low speed conditions, the chemistry timescale of the fuel shortens and the engine timescale lengthens. This mismatch in timescales makes operation at high load and low speed conditions difficult. High levels of exhaust gas recirculation (EGR) can be used to extend the chemistry timescales; however, this comes at the penalty of increased pumping losses. In the present study, targeting the high load - low speed regime, computational optimizations of RCCI combustion were performed at 20 bar gross indicated mean effective pressure (IMEP) and 1300 rev/min. The two fuels used for the study were gasoline (low reactivity) and diesel (high reactivity).
Technical Paper

Development of a Third Generation Dynamic Intake Air Simulator for Single-Cylinder Test Engines

2015-04-14
2015-01-0885
This paper details the development of a new dynamic Intake Air Simulator (IAS) for use on single-cylinder test engines, where the gas dynamics are controlled to accurately simulate those on a multi-cylinder engine during transient or steady-state operation. The third generation of Intake Air Simulators (IAS3) continues a development of new technology in the Powertrain Control Research Laboratory (PCRL) that replicates the multi-cylinder engine instantaneous intake gas dynamics on the single-cylinder engine, as well as the control of other boundary conditions. This is accomplished by exactly replicating the intake runner geometry between the plenum and the engine intake valve, and dynamically controlling the instantaneous plenum pressure feeding that runner, to replicate the instantaneous multi-cylinder engine intake flow.
Technical Paper

Simultaneous Reduction of Soot and NOX Emissions by Means of the HCPC Concept: Complying with the Heavy Duty EURO 6 Limits without Aftertreatment System

2013-09-08
2013-24-0093
Due to concerns regarding pollutant and CO2 emissions, advanced combustion modes that can simultaneously reduce exhaust emissions and improve thermal efficiency have been widely investigated. The main characteristic of the new combustion strategies, such as HCCI and LTC, is that the formation of a homogenous mixture or a controllable stratified mixture is required prior to ignition. The major issue with these approaches is the lack of a direct method for the control of ignition timing and combustion rate, which can be only indirectly controlled using high EGR rates and/or lean mixtures. Homogeneous Charge Progressive Combustion (HCPC) is based on the split-cycle principle. Intake and compression phases are performed in a reciprocating external compressor, which drives the air into the combustor cylinder during the combustion process, through a transfer duct. A transfer valve is positioned between the compressor cylinder and the transfer duct.
Journal Article

Use of Low-Pressure Direct-Injection for Reactivity Controlled Compression Ignition (RCCI) Light-Duty Engine Operation

2013-04-08
2013-01-1605
Reactivity-controlled compression ignition (RCCI) has been shown to be capable of providing improved engine efficiencies coupled with the benefit of low emissions via in-cylinder fuel blending. Much of the previous body of work has studied the benefits of RCCI operation using high injection pressures (e.g., 500 bar or greater) with common rail injection (CRI) hardware. However, low-pressure fueling technology is capable of providing significant cost savings. Due to the broad market adoption of gasoline direct injection (GDI) fueling systems, a market-type prototype GDI injector was selected for this study. Single-cylinder light-duty engine experiments were undertaken to examine the performance and emissions characteristics of the RCCI combustion strategy with low-pressure GDI technology and compared against high injection pressure RCCI operation. Gasoline and diesel were used as the low-reactivity and high-reactivity fuels, respectively.
Journal Article

Effects of Biofuel Blends on RCCI Combustion in a Light-Duty, Multi-Cylinder Diesel Engine

2013-04-08
2013-01-1653
Reactivity Controlled Compression Ignition (RCCI) is an engine combustion strategy that utilizes in-cylinder fuel blending to produce low NOx and PM emissions while maintaining high thermal efficiency. Previous RCCI research has been investigated in single-cylinder heavy-duty engines [1, 2, 3, 4, 5, 6]. The current study investigates RCCI operation in a light-duty multi-cylinder engine over a wide number of operating points representing vehicle operation over the US EPA FTP test. Similarly, previous RCCI engine experiments have used petroleum based fuels such as ultra-low sulfur diesel fuel (ULSD) and gasoline, with some work done using high percentages of biofuels, namely E85 [7]. The current study was conducted to examine RCCI performance with moderate biofuel blends, such as E20 and B20, as compared to conventional gasoline and ULSD.
Technical Paper

Particle Size and Number Emissions from RCCI with Direct Injections of Two Fuels

2013-04-08
2013-01-1661
Many concepts of premixed diesel combustion at reduced temperatures have been investigated over the last decade as a means to simultaneously decrease engine-out particle and oxide of nitrogen (NO ) emissions. To overcome the trade-off between simultaneously low particle and NO emissions versus high "diesel-like" combustion efficiency, a new dual-fuel technique called Reactivity Controlled Compression Ignition (RCCI) has been researched. In the present study, particle size distributions were measured from RCCI for four gasoline:diesel compositions from 65%:35% to 84%:16%, respectively. Previously, fuel blending (reactivity control) had been carried out by a port fuel injection of the higher volatility fuel and a direct in-cylinder injection of the lower volatility fuel. With a recent mechanical upgrade, it was possible to perform injections of both fuels directly into the combustion chamber.
Technical Paper

A Computational Investigation of the Effects of Swirl Ratio and Injection Pressure on Mixture Preparation and Wall Heat Transfer in a Light-Duty Diesel Engine

2013-04-08
2013-01-1105
In a recent study, quantitative measurements were presented of in-cylinder spatial distributions of mixture equivalence ratio in a single-cylinder light-duty optical diesel engine, operated with a non-reactive mixture at conditions similar to an early injection low-temperature combustion mode. In the experiments a planar laser-induced fluorescence (PLIF) methodology was used to obtain local mixture equivalence ratio values based on a diesel fuel surrogate (75% n-heptane, 25% iso-octane), with a small fraction of toluene as fluorescing tracer (0.5% by mass). Significant changes in the mixture's structure and composition at the walls were observed due to increased charge motion at high swirl and injection pressure levels. This suggested a non-negligible impact on wall heat transfer and, ultimately, on efficiency and engine-out emissions.
Technical Paper

A Comprehensive Combustion Model for Biodiesel-Fueled Engine Simulations

2013-04-08
2013-01-1099
A comprehensive biodiesel combustion model is presented for use in multi-dimensional engine simulations. The model incorporates realistic physical properties in a vaporization model developed for multi-component fuel sprays and applies an improved mechanism for biodiesel combustion chemistry. Previously, a detailed mechanism for methyl decanoate and methyl-9-decenoate was reduced from 3299 species to 85 species to represent the components of biodiesel fuel. In this work, a second reduction was performed to further reduce the mechanism to 69 species. Steady and unsteady spray simulations confirmed that the model adequately reproduced liquid penetration observed in biodiesel spray experiments. Additionally, the new model was able to capture expected fuel composition effects with low-volatility components and fuel blend sprays penetrating further.
Technical Paper

Three Way Catalyst Modeling with Ammonia and Nitrous Oxide Kinetics for a Lean Burn Spark Ignition Direct Injection (SIDI) Gasoline Engine

2013-04-08
2013-01-1572
A Three-Way Catalyst (TWC) model with global TWC kinetics for lean burn DISI engines were developed and validated. The model incorporates kinetics of hydrocarbons and carbon monoxide oxidations, NOx reduction, water-gas and steam reforming and oxygen storage. Ammonia (NH₃) and new nitrous oxide (N₂O) kinetics were added into the model to study NH₃ and N₂O formation in TWC systems. The model was validated over a wide range of engine operating conditions using various types of experimental data from a lean burn automotive SIDI engine. First, well-controlled time-resolved steady state data were used for calibration and initial model tests. In these steady state operations, the engine was switched between lean and rich conditions for NOx emission control. Then, the model was further validated using a large set of time-averaged steady state data. Temperature dependencies of NH₃ and N₂O kinetics in the TWC model were examined and well captured by the model.
Technical Paper

A Quasi-Dimensional NOx Emission Model for Spark Ignition Direct Injection (SIDI) Gasoline Engines

2013-04-08
2013-01-1311
A fundamentally based quasi-dimensional NOx emission model for spark ignition direct injection (SIDI) gasoline engines was developed. The NOx model consists of a chemical mechanism and three sub-models. The classical extended Zeldovich mechanism and N₂O pathway for NOx formation mechanism were employed as the chemical mechanism in the model. A characteristic time model for the radical species H, O and OH was incorporated to account for non-equilibrium of radical species during combustion. A model of homogeneity which correlates fundamental dimensionless numbers and mixing time was developed to model the air-fuel mixing and inhomogeneity of the charge. Since temperature has a dominant effect on NOx emission, a flame temperature correlation was developed to model the flame temperature during the combustion for NOx calculation. Measured NOx emission data from a single-cylinder SIDI research engine at different operating conditions was used to validate the NOx model.
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