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This guide is intended to promote safe designs, operations and maintenance on aircraft and ground support oxygen systems. This is also a summary of some work by the ASTM G 4 Committee related to oxygen fire investigations and design concerns to reduce the risk of an oxygen fire. There have been many recent technological advances and additional test data is available for evaluating and controlling combustion hazards in oxygen equipment. Standards that use this new information are rapidly evolving. A guide is needed to assist organizations and persons not completely familiar with this process to provide oxygen systems with minimum risks of combustion. This guide does not necessarily address all the detailed issues and provide all data that will be needed. For a complete analysis, supplemental publications need to be consulted. This guide does discuss the basics of oxygen systems fire hazards. The hazard analysis process is discussed and a simple example to explain this process.

This standard covers all types of oxygen breathing equipment used in non-military aircraft. It is intended that this standard supplements the requirements of the detail specification or drawings of specific components or assemblies (e.g., regulators, masks, cylinders, etc.). Where a conflict exists between this standard and detail specifications, detail specifications shall take precedence.

There are four basic conditions requiring the dispensing of oxygen through oxygen masks to aircraft occupants in turbine powered aircraft during flight. The following conditions are derived from the Federal Aviation Regulations (FAR) as listed in Section 2.

This standard covers all types of manually operated high pressure oxygen, cylinder shut off valves for use in commercial aircraft. It is intended that the valve shall be attached to a pressure cylinder storing oxygen under a nominal pressure of 12.76 MPa (1850 psig) at 21 °C (70 °F). Upon opening the valve, oxygen will be permitted to discharge from the storage cylinder to the valve outlet and to other downstream components of the oxygen system. It shall also be possible to recharge the cylinder through the valve.

Closed-cycle protective breathing apparatus, commonly referred to as rebreathers, or CCBA provide trained aircrew members or ground personnel with eye and respiratory protection from toxic atmospheres.

This SAE Aerospace Standard (AS) defines minimum standards of design, construction, and performance for two types of permanently installed, high pressure 12,800 kPa (1850 psig) and 13,800 kPa (2000 psig) oxygen system cylinder fill valves used in commercial aircraft. Refer to Purchaser's Specification for Requirements which are beyond the scope or level of detail provided in this document. One valve has an adjustable pressure sensitive closing valve to automatically control the final pressure for a correct amount of oxygen in the system. The second valve incorporates an automatic shutoff feature designed to limit system overpressurization in the event maintenance personnel do not stop system filling at the correct pressure. The intent of the fill valves is to control the rate of fill to limit the rise in temperature caused by compression heating to acceptable values, prevent oxygen back flow and prevent the ingestion of foreign matter that could cause contamination of the system.

This SAE Aerospace Information Report (AIR) provides general information on Continuous Flow Oxygen Systems which are available, principle functions of those systems and technical approaches to be taken into account during design and realization of systems. However, particular performance specifications and detailed information of manufacturing, testing and integration of such systems is beyond the scope of this document.

The scope of this document is related to the particular needs of oxygen equipment with regards to packaging and transportation. The document provides guidance for handling chemical, gaseous and liquid oxygen equipment. It summarizes national and international regulations to be taken into account for transportation on land, sea and air and provides information on classification of hazardous material. The aim of this document is to summarize information on packaging and transportation of oxygen equipment. Statements and references to regulations cited herein are for information only and should not be considered as interpretation of a law. Processes to maintain cleanliness of components and subassemblies during processing and assembly or storage of work-in-progress are outside the scope of this document. Guidance on this can be obtained from ARP1176.

This report presents, paraphrased in tabular format, an overview of the Federal Aviation Regulations (FAR) for aircraft oxygen systems. It is intended as a ready reference for those considering the use of oxygen in aircraft and those wishing to familiarize themselves with the systems requirements for existing aircraft. This document is not intended to replace the oxygen related FAR but rather to index them in some order. For detailed information, the user is referred to the current issue of the relevant FAR paragraph referenced in this report.

This SAE Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, refer to the appropriate section of AIR825.

This document covers information concerning the use of oxygen when flying into and out of high elevation airports for both pressurized and non-pressurized aircraft. Oxygen requirements for pressurized aircraft operating at high altitudes have for decades emphasized the potential failures that could lead to a loss of cabin pressurization coupled with the potential severe hypoxic hazard that decompressions represent. This document is intended to address the case where the relationship between cabin and ambient pressures are complicated by operations at high terrestrial altitudes. Operators who fly into these high-altitude airports should address the issues related to this environment because it carries the potential for insidious hypoxia and other conditions which can affect safety. It provides information to consider in developing operational procedures to address hypoxia concerns consistent with regulatory mandates.

The purpose of this document is to give the reader an overview of the document package which makes up AIR825, Introduction to Oxygen Equipment for Aircraft, and a basic overview (see Section 4) of the operational concerns driven by human physiology during altitude exposure.

This slash document collects general reference material related to gaseous oxygen system flow requirements and sizing calculations. This document will assist oxygen system equipment designers and operators to establish systems and equipment requirements. The document consists of charts, tables, system schematics, system requirements, and sample calculations for system sizing.

This standard covers oronasal type masks which use a continuous flow oxygen supply. Each such mask comprises a facepiece with valves as required, a mask suspension device, a reservoir, or rebreather bag (when used), a length of tubing for connection to the oxygen supply source, and a means for allowing the crew to determine if oxygen is being delivered to the mask. The assembly shall be capable of being stowed suitably to meet the requirements of its intended use.

This standard is intended to apply to portable compressed gaseous oxygen equipment. When properly configured, this equipment is used either for the administration of supplemental oxygen, first aid oxygen or smoke protection to one or more occupants of either private or commercial transport aircraft. This standard is applicable to the following types of portable oxygen equipment: a Continuous flow 1 Pre-set 2 Adjustable 3 Automatic b Demand flow 1 Straight-demand 2 Diluter-demand 3 Pressure-demand c Combination continuous flow and demand flow.

This Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, reference the appropriate section of AIR825.

There are four basic conditions requiring the dispensing of oxygen through oxygen masks to aircraft occupants in turbine powered aircraft during flight. The following conditions are derived from the Federal Aviation Regulations (FAR) as listed in Section 2.

This standard defines the minimum requirement for the design, construction and performance of continuous flow oxygen masks for crew and passengers of general aviation civil aircraft.

Various emergency situations may require the dispensing of oxygen to all occupants of aircraft during flight. During an emergency event, depending on the aircraft operational flight capability, all cabin occupants must be serviced by a mask presentation system connected to an operational oxygen source. Several regulations specify the functional characteristics and requirements of the oxygen systems for aircraft in support of different missions. These should be referred to for the exact functional performance requirements. It is not the intent of this document to ensure conformance with these regulations, but only to recommend general concepts for the location of the oxygen masks and oxygen system outlets for proper accessibility by the aircraft occupants, whether cabin occupants or crew members. Different requirements may apply when the mission of the pressurized aircraft or the operational altitude of the aircraft is not in excess of FL250.

This aerospace standard (AS) defines the requirements of portable protective breathing equipment for use during smoke/fire conditions on board an aircraft.