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Composites and Metal Bonding Glossary

2019-04-24
WIP
AIR4844D
The following terminology has been generated by the ATA/IATA/SAE Commercial Aircraft Composite Repair Committee (CACRC) and provides terminology for design, fabrication, and repair of composite and bonded metal structures. The purpose of this AIR is to provide terminology that should be used when developing CACRC repair documents or repair documents produced by airlines or airframe and engine manufacturers. It is intended to develop this AIR into an AS.
Standard

Composite and Bonded Structure Technician/Specialist Training Document

2018-09-19
CURRENT
AIR4938C
This document establishes the minimum curriculum requirements for training, practical assessments, and certifying composite structure repair personnel and metalbond repair personnel. It establishes criteria for the certification of personnel requiring appropriate knowledge of the technical principles underlying the composite structural repairs and/or metalbond they perform. Persons certified under this document may be eligible for licensing/certification/qualification by an appropriate authority, in addition to this industry accepted technician certification. Teaching levels have been assigned to the curriculum to define the knowledge, skills, and abilities graduates will need to make repairs to composite or metalbond structure. Minimum hours of instruction have been provided to ensure adequate coverage of all subject matter including lecture and laboratory.
Standard

Composites and Metal Bonding Glossary

2017-06-20
CURRENT
AIR4844C
The following terminology has been generated by the ATA/IATA/SAE Commercial Aircraft Composite Repair Committee (CACRC) and provides terminology for design, fabrication, and repair of composite and bonded metal structures.
Standard

Composite and Bonded Structure Technician/Specialist Training Document

2017-06-05
HISTORICAL
AIR4938B
This is a general curriculum that has been developed to identify the minimum knowledge and skill requirements of a composite and/or metal bond repair technician/specialist. This revision changes the document from an all-inclusive curriculum into a modular set of curricula. Teaching levels have been assigned to the curriculum to define the knowledge, skills, and abilities graduates will need to make repairs to composite or metalbond structure. Minimum hours of instruction have been provided to ensure adequate coverage of all subject matter including lecture and laboratory. These minimums may be exceeded and may include an increase in the total number of training hours and/or increases in the teaching levels. Each curriculum is a subpart of this document. Part 1 is the General Composite Structure Bonded Repair curriculum, independent of the application. Part 2 is the Commercial Aircraft Composite Structure Bonded Repair curriculum.
Standard

Machining of Composite Materials, Components and Structures

2015-04-15
CURRENT
AIR5367
This SAE Aerospace Information Report (AIR) provides information related to machining of composite materials, components and structures. This document is intended to supplement the machining processes and guidelines provided in OEM repair manuals and structural repair manuals. It is not intended to supersede the approved data provided in OEM repair documents.
Standard

Guidelines for Repair Process Evaluation of Aluminum Bonded Structure

2014-07-07
CURRENT
AIR6291
This SAE Aerospace Information Report (AIR) is intended to be used as a process verification guide for evaluating implementation of key factors in repair of metal bond parts or assemblies in a repair shop environment. This guide is to be used in conjunction with a regulatory approved and substantiated repair, and is intended to promote consistency and reliability.
Standard

Composite and Bonded Structure Technician/Specialist Training Document

2014-03-06
HISTORICAL
AIR4938A
This is a general curriculum that has been developed to identify the minimum knowledge and skill requirements of a composite and/or metal bond repair technician/specialist. This revision changes the document from an all-inclusive curriculum into a modular set of curricula. Teaching levels have been assigned to the curriculum to define the knowledge, skills and abilities graduates will need to make composite repairs. Minimum hours of instruction have been provided to ensure adequate coverage of all subject matter - lecture and laboratory. These minimums may be exceeded, and may include an increase in the total number of training hours and/or increases in the teaching levels. Each curriculum is a subpart of this document. Part 1 is the basic curriculum independent of product and is the companion to ARP6262 Part 2 is the aircraft specific curriculum and is currently under development and will be released in the next revision to this document.
Standard

Composite Honeycomb NDI Reference Standards

2011-12-20
CURRENT
ARP5606A
This recommended practice establishes generic reference standards that will accommodate nondestructive inspections (NDI) on a broad range of non-metallic composite honeycomb structures found on aircraft.
Standard

Solid Composite Laminate NDI Reference Standards

2011-12-20
CURRENT
ARP5605A
This recommended practice establishes a generic composite reference standard that will accommodate nondestructive inspections (NDI) on the full array of glass fiber and carbon fiber laminates found on aircraft.
Standard

Carbon Fiber Fabric Repair Prepreg, 120 °C (250 °F) Vacuum Curing Part 1 - General Requirements

2011-04-06
CURRENT
AMS3970/1A
AMS3970/1 gives information about the technical requirements and qualification procedure for carbon fiber fabric epoxy prepreg and a companion non-structural glass prepreg used for repair of carbon fiber reinforced epoxy structures. The prepreg system may include a film adhesive to be applied in a co-curing process with the prepreg for joint and sandwich bonding. The need for a film adhesive shall be established during screening tests.
Standard

Carbon Fiber Fabric Repair Prepreg, 120 °C (250 °F) Vacuum Curing Part 6 - Material Specification: Carbon Fiber Fabric Reinforced Epoxy Prepreg for Repair, Plain Weave Fabric, 193 g/m2, Adhesive Film for Repair and Non-Structural Glass Fiber Fabric Reinforced Epoxy Prepreg, 105 g/m2

2011-04-01
CURRENT
AMS3970/6
This Material Specification defines the requirements of carbon fiber reinforced epoxy prepreg for repair, 120 °C (250 °F) Vacuum curing, Plain Weave Fabric, 193 g/m2 and a companion non-structural glass fiber fabric reinforced epoxy prepreg, 105 g/m2, qualified according to AMS3970/1 and AMS3970/2 for aerospace application. The prepreg system may include an epoxy film adhesive to be applied in a co-curing process with the prepreg for joint and sandwich bonding. The need for a film adhesive shall be established during screening tests. If included, the requirements to be met by the adhesive are also defined in this document.
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