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Sealing of Integral Fuel Tanks

2022-07-26
CURRENT
AIR4069D
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report AFWAL-TR-87-3078, “Aircraft Integral Fuel Tank Design Handbook.”
Standard

Sealing Compound, Polythioether Rubber, Light-Cured, for Integral Fuel Tanks and General Purpose, Intermittent use to 360 °F (182 °C)

2022-04-25
CURRENT
AMS1389
This specification covers polythioether rubber fuel resistant sealing compounds, supplied as a two-component system, which cure rapidly when exposed to a cure on demand (CoD) light source used to initiate a reaction that generates crosslinking of sealant polymers. Type 2 compounds also cure at ambient conditions, without light exposure.
Standard

Fluid, Jet Reference

2017-02-08
HISTORICAL
AMS2629E
This specification covers a mixture of liquid hydrocarbons and soluble additives.
Standard

Sealing of Integral Fuel Tanks

2016-11-23
HISTORICAL
AIR4069C
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078.
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