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The rising concerns of emissions have put enormous strain on the automotive industry. Industry is, therefore looking for next-generation engines and advanced combustion technologies with ultra-low emissions and high efficiency. To achieve this, more insights into the combustion and pollutant formation processes in IC engines is required. Since conventional measures have not been insightful, in-situ measurement of combustion and pollution formation through optical diagnostics is being explored. Gaining full optical access into the diesel engine combustion chamber is a challenging task. The late-compression flow dynamics is not well understood due to limited access into the engine combustion chamber. These flow structures contribute immensely to fuel-air mixing and combustion. The objective of this study is to understand the role of combustion chamber design on vertical plane air-flow structures.

In this study, 3D air-flow-field evolution in a single cylinder optical research engine was determined using tomographic particle imaging velocimetry (TPIV) at different engine speeds. Two directional projections of captured flow-field were pre-processed to reconstruct the 3D flow-field by using the MART (multiplicative algebraic reconstruction technique) algorithm. Ensemble average flow pattern was used to investigate the air-flow behavior inside the combustion chamber during the intake and compression strokes of an engine cycle. In-cylinder air-flow characteristics were significantly affected by the engine speed. Experimental results showed that high velocities generated during the first half of the intake stroke dissipated in later stages of the intake stroke. In-cylinder flow visualization indicated that large part of flow energy dissipated during the intake stroke and energy dissipation was the maximum near the end of the intake stroke.

Diesel particulates are mainly composed of elemental carbon (EC) and organic carbon (OC) with traces of metals, sulfates and ash content. Organic fraction of the particulate are considered responsible for its carcinogenic effects. Diesel oxidation catalyst (DOC) is an important after-treatment device for reduction of organic fraction of particulates. In this study, two non-noble metal based DOCs (with different configurations) were prepared and evaluated for their performance. Lanthanum based perovskite (LaMnO3) catalyst was used for the preparation of DOCs. One of the DOC was coated with support material ceria (5%, w/w), while the other was coated without any support material. Prepared DOCs were retrofitted in a four cylinder water cooled diesel engine. Various emission parameters such as particulate mass, particle number-size distribution, regulated and unregulated emissions, EC/OC etc., were measured and compared with the raw exhaust gas emissions from the prepared DOCs.

IC engines are facing two major challenges in the 21st century namely threat of fossil fuel depletion and environmental concerns. HCCI engine is an attractive solution to meet stringent emission challenges due to its capability to simultaneously reduce NOx and PM. HCCI technology can be employed with different alternative fuels without significant modifications in the existing engines. In this study, HCCI combustion was investigated using B20 (20% v/v biodiesel with diesel). Investigations were carried out on a two cylinder engine, in which one cylinder was modified to operate in HCCI mode however the other cylinder operated in conventional CI combustion mode. A dedicated fuel vaporizer was used for homogeneous fuel-air mixture preparation. The experiments were performed at three different intake charge temperatures (160°C, 180°C and 200°C) and three different EGR ratios (0%, 10% and 20% EGR) at different engine loads.

Fuel-air mixing is the main parameter, which affects formation of NOx and PM during CI combustion. Hence better understanding of air-flow characteristics inside the combustion chamber of a diesel engine became very important. In this study, in-cylinder air-flow characteristics of four-valve diesel engine were investigated using time-resolved high-speed tomographic Particle Imaging Velocimetry (PIV). For visualization of air-flow pattern, fine graphite particles were used for flow seeding. To investigate the effect of different operating parameters, experiments were performed at different engine speeds (1200 rpm and 1500 rpm), intake air temperatures (room temperature and 50°C) and intake port configurations (swirl port, tangential port and combined port). Intake air temperature was controlled by a closed loop temperature controller and intake ports were deactivated by using a customized aluminum gasket.

Better understanding of flow phenomena inside the combustion chamber of a diesel engine and accurate measurement of flow parameters is necessary for engine optimization i.e. enhancing power output, fuel economy improvement and emissions control. Airflow structures developed inside the engine combustion chamber significantly influence the air-fuel mixing. In this study, in-cylinder air flow characteristics of a motored, four-valve diesel engine were investigated using time-resolved high-speed Tomographic Particle Imaging Velocimetry (PIV). Single cylinder optical engine provides full optical access of combustion chamber through a transparent cylinder and flat transparent piston top. Experiments were performed in different vertical planes at different engine speeds during the intake and compression stroke under motoring condition. For visualization of air flow pattern, graphite particles were used for flow seeding.

High viscosity of vegetable oil causes ignition problems when used in compression ignition engines. There is a need to reduce the viscosity before using it as engine fuel. Preheating and pre-treating of vegetable oils using waste heat of exhaust gases is one of the techniques, which reduces the viscosity and makes it possible to use it as alternate fuel for some niche applications, without requiring major modifications in the engine hardware. Several applications such as decentralized power generation, agricultural engines, and water pumping engines, can use vegetable oils as an alternative fuel. In present investigation, performance, combustion, and emission characteristics of an engine using preheated 20% blend of Jatropha oil with mineral diesel (J20) has been evaluated at a constant speed (1500 rpm) in a single cylinder four stroke direct injection diesel engine.

Homogeneous charge compression ignition (HCCI) engines are attracting attention as next-generation internal combustion engines mainly because of very low NOx and PM emission potential and excellent thermal efficiency. Particulate emissions from HCCI engines have been usually considered negligible however recent studies suggest that PM number emissions from HCCI engines cannot be neglected. This study is therefore conducted on a modified four cylinder diesel engine to investigate this aspect of HCCI technology. One cylinder of the engine is modified to operate in HCCI mode for the experiments and port fuel injection technique is used for preparing homogenous charge in this cylinder. Experiments are conducted at 1200 and 2400 rpm engine speeds using gasoline, ethanol, methanol and butanol fuels. A partial flow dilution tunnel was employed to measure the mass of the particulates emitted on a pre-conditioned filter paper.

Laser is emerging as a strong contender as an alternative ignition source for internal combustion (IC) engines. Short laser pulses of few nanoseconds duration delivered by a Q-switched laser are focused by a lens inside the engine cylinder containing combustible fuel-air mixture. If the peak intensity at the focal point exceeds threshold intensity level, breakdown of combustible gases occurs, which leads to plasma formation. If the energy of the spark generated by plasma is high enough, the mixture ignites. In this investigation, laser ignition (LI) was performed in a single cylinder engine at constant speed and wide open throttle conditions using CNG as fuel. Combustion behavior was recorded using a high speed data acquisition system. For laser ignition of the engine, a laser spark plug was designed and manufactured. Laser spark plug consists of combination of lenses and optical windows.

Indian Railways have a fleet of high-horsepower diesel-electric locomotives rated at 2310 kW. These high horsepower diesel-electric locomotives have evolved from original design of 1940 kW locomotives. Adoption of new design turbochargers was essential for this upgrading efforts and a series of new design turbochargers were evaluated on the engine test-bed before their use on the diesel locomotives. The objective was to increase engine power output, improve fuel efficiency and limit thermal loading. Test-bed evaluation of different turbochargers was carried out for comparing five different turbochargers. Each turbocharger had different size nozzle ring, diffuser, turbine blade assembly, impeller and inducer. The compressor maps of turbochargers were used to plot the engine load lines and to calculate surge margins. The tests involved measuring critical parameters for various combinations of engine speed and load for every turbocharger.

Homogeneous charge compression ignition (HCCI) is an advanced combustion concept that is developed as an alternative to diesel engines with higher thermal efficiency along with ultralow NOx and PM emissions. To study the performance of this novel technique, experiments were performed in a two cylinder engine, in which one cylinder is modified to operate in HCCI mode while other cylinder operates in conventional CI mode. The quality of homogeneous mixture of air and fuel is the key feature of HCCI combustion. Low volatility of diesel is a major hurdle in achieving HCCI combustion because it is difficult to make a homogeneous mixture of air and fuel. This problem is resolved by external mixture preparation technique in uses a dedicated diesel vaporizer with an electronic control system. All the injection parameters such as fuel quantity, fuel injection timing, injection delay etc., are controlled by the injection driver circuit.

Diesel engines are very efficient prime movers in their power range. Fuel is directly injected into the combustion chamber. Performance and emission characteristics of diesel engines are highly influenced by the fuel spray parameters and atomization of the injected fuel. As the emission regulations become stringent, it is very important to optimize the combustion in internal combustion engines for different fuels including alternative fuels. Spray visualization using optical techniques play a very important role to analyze macroscopic spray parameters and fuel atomization behavior. In the present experimental study, an important alternative CI engine fuel, Karanja oil and its blends with diesel have been investigated for their spray parameters and fuel atomization relative to mineral diesel. These parameters are different for the two fuels because of difference in the viscosity and density of the fuels.

The homogeneous charge compression ignition (HCCI) combustion process is capable of providing both high ‘diesel-like’ efficiencies and very low NOx and particulate emissions. However, among several technical challenges, controlling the combustion phasing, particularly during transients is a major issue, which must be resolved to exploit its commercial applications. This study is focused on the experimental investigations of behavior of combustion timing and other combustion parameters during startup and load transients. The study is conducted on a gasoline fuelled HCCI engine by varying intake air temperature and air-fuel ratio at different engine speeds. Port fuel injection technique is used for preparing homogeneous mixture of gasoline and air. For fueling startup transient test, fuel injection was turned off, and the engine was motored for several minutes until the fire-deck, intake and exhaust temperatures stabilized.

Due to the increasingly stricter emission legislations and growing demand for lower fuel consumption, there have been significant efforts to improve combustion efficiency, while satisfying the emission requirements. Homogenous Charge Compression Ignition (HCCI) combustion offers significant efficiency improvements compared to conventional gasoline engines. However, due to the nature of HCCI, fully homogeneous charge HCCI combustion can be realized only in a limited operating range. Control of HCCI engines to obtain the desirable operation requires understanding of how different charge variables influence the cyclic variations in HCCI combustion. Under certain operating conditions, HCCI engines exhibit large cyclic variations in ignition timing. Cyclic variability ranging from stochastic to deterministic patterns can be observed. One important design goal for engine development is to minimize cyclic variability.

The development of vehicles continues to be determined by increasingly stringent emissions standards including CO2 emissions and fuel consumption. To fulfill the simultaneous emission requirements for near zero pollutant and low CO2 levels, which are the challenges of future powertrains, many research studies are currently being carried out world over on new engine combustion process, such as Controlled Auto Ignition (CAI) for gasoline engines and Homogeneous Charge Compression Ignition (HCCI) for diesel engines. In HCCI combustion engine, ignition timing and combustion rates are dominated by physical and chemical properties of fuel/air/residual gas mixtures, boundary conditions including ambient temperature, pressure, and humidity and engine operating conditions such as load, speed etc.

Vegetable oils have energy content suitable to be used as compression ignition (CI) engine fuel. However, several operational and durability problems of using straight vegetable oils in CI engines are reported in the literature, which are primarily caused by their higher viscosity and low volatility compared to mineral diesel. The viscosity can be brought in acceptable range by (i) chemical process of transesterification, (ii) blending of oil with mineral diesel or (iii) by heating the vegetable oil using exhaust gas waste heat. Reduction of viscosity by blending or exhaust gas heating saves the chemical processing cost of transesterification. Present experimental investigations were carried out for evaluating combustion, performance and emission behavior of Jatropha oil blends in unheated conditions in a direct injection CI engine at different load and constant engine speed (1500 rpm).

Biodiesel is mono alkyl ester derived from vegetable oils through transesterification reaction and can be used as an alternative to mineral diesel. In the present research, methyl ester of rice-bran oil (ROME) is produced through transesterification of rice-bran oil using methanol in presence of sodium hydroxide (NaOH) catalyst. Various properties like viscosity, density, flash point, calorific value of the biodiesel thus prepared are characterized and found comparable to diesel. On the basis of previous research for performance, emission and combustion characteristics, a 20% blend of ROME (B20) was selected as optimum biodiesel blend for endurance test. Endurance test of 100 hours was conducted on a medium duty direct injection transportation diesel engine. Tests were conducted under predetermined loading cycles in two phases: engine operating on mineral diesel and engine fuelled with 20% biodiesel blend.

Vegetable oils are produced from numerous oil seed crops. While all vegetable oils have high energy content, most require some processing to assure safe use in internal combustion engines. Some of these oils already have been evaluated as substitutes for diesel fuels. However, several operational and durability problems of using straight vegetable oils in diesel engines are reported in the literature, caused by of their higher viscosity and low volatility compared to mineral diesel. In the present research, experiments were designed to study the effect of reducing Jatropha oil's viscosity by blending it with mineral diesel and thereby eliminating the effect of high viscosity and poor volatility on combustion characteristics of the engine. Experimental investigations have been carried out to examine the combustion characteristics of an indirect injection transportation diesel engine running with diesel, and jatropha oil blends with diesel.

The interface between the piston rings and cylinder liner play an important role in total frictional losses and mechanical wear of internal combustion engine and is increasingly coming under scrutiny as legislated particulate emission standards are getting more and more stringent. The capacitance method is used for measurement of minimum oil film thickness between piston ring and liner interface. Measurement of capacitance formed between the piston ring and a probe mounted flush in the liner provides an accurate means of determining the oil film thickness provided that the region between the probe and liner is flooded with oil and dielectric constant of the oil is known. This paper presents detailed design and measurement of lubricating oil film thickness using capacitive micro sensor in a non-firing engine simulator. Lubricating oil film thickness was found to vary between 0.2μm to 8μm in the non firing engine simulator.

Biodiesel is being explored as a sustainable renewable fuel for vehicles in India due to mounting foreign exchange expenditure to import crude petroleum. Significant amount of research and development work is being undertaken in India to investigate various aspects of biodiesel utilisation in different types of engines. This study is an effort to jointly investigate the use of biodiesel (B100) in an unmodified BS-III compliant sports utility vehicle (SUV) by a consortium of academia (IIT Kanpur) and Industry (M&M) to realistically assess whether biodiesel is compatible with modern engine technology vehicles. Two identical vehicles were operated in tandem using biodiesel (B100) and mineral diesel (B00) respectively for 30,000 kilometers in field conditions. The lubricating oil samples were collected and detailed analysis for assessing the comparative effect of new fuel (B100) vis-à-vis mineral diesel was carried out.