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Technical Paper

Analysis of Dual Fuel Hydrogen/Diesel Combustion Varying Diesel and Hydrogen Injection Parameters in a Single Cylinder Research Engine

2024-04-09
2024-01-2363
In the perspective of a reduction of emissions and a rapid decarbonisation, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes are carried out on a research engine with optical access. The engine speed has is set at 1500 rpm, while the EGR valve is deactivated.
Technical Paper

Numerical Modelling and Experimental Validation of the Thermal Behavior of Li-ion Batteries for EVs Applications

2023-08-28
2023-24-0153
In this work, a dynamic 0-D electro-thermal model of a lithium-polymer battery for automotive applications is presented. The model predicts the battery temperature during its charging/discharging phases under different environmental and operating conditions, by considering the requested power or current, the coolant flow rate and its temperature as model inputs. The model was first validated with experimental data carried out at the test bench where only the convective heat transfer between the battery and the ambient air was considered. The accuracy of the internal heat generation model was experimentally assessed for different current discharge rates. Then, a liquid cooling system was designed on purpose, assembled, and installed on the battery at the test bench for the improvement of the model predictions in liquid convection conditions.
Technical Paper

A Comparison of Methanol, Methane and Hydrogen Fuels for SI Engines: Performance and Pollutant Emissions

2023-08-28
2023-24-0037
The urban mobility electrification has been proposed as the main solution to the vehicle emission issues in the next years. However, internal combustion engines have still great potential to decarbonize the transport sector through the use of low/zero-carbon fuels. Alcohols such us methanol, have long been considered attractive alternative fuels for spark ignition engines. They have properties similar to those of gasoline, are easy to transport and store. Recently, great attention has been devoted to gaseous fuels that can be used in existing engine after minor modification allowing to drastically reduce the pollutant emissions. In this regard, this study tries to provide an overview on the use of alternative fuels, both liquid and gaseous in spark ignition engines, highlighting the benefits as well as the criticalities. The investigation was carried out on a small displacement spark ignition engine capable to operate both in port fuel and direct injection mode.
Technical Paper

The Effect of Ethanol and Methanol Blends on the Performance and the Emissions of a Turbocharged GDI Engine Operating in Transient Condition

2022-09-16
2022-24-0037
Direct injection spark ignition engines represent an effective technology to achieve the goal of carbon dioxide emission reduction. Further reduction of the carbon footprint can be achieved by using carbon-neutral fuels. Oxygenated alcohols are well consolidated fuels for spark ignition engines providing also the advantages of knock resistance and low soot tendency production. Methanol and ethanol are possible candidates as alternative fuels to gasoline due to their similar properties. In this study a blend at 25 % v/v of ethanol in gasoline (E25) and a blend with 80% gasoline, 5 % v/v ethanol and 15% v/v of methanol (GEM) were tested. These blends were considered since E25 is already available at fuel pump in some countries. The GEM blend, instead, could represent a valid alternative in the next future. Experiments were carried out on a high performance, turbocharged 1.8 L direct injection spark ignition engine over the Worldwide Harmonized Light Vehicles Test Cycle.
Technical Paper

Measurements and Modeling of the Temperature of a Li-polymer Battery Provided with Different Coatings for Heat Dissipation

2022-06-14
2022-37-0013
The battery efficiency is strongly affected by the operating temperature, granting the best performance in a limited range. Great attention is given to the design and the testing of materials for the battery heat dissipation. In the present study, the thermal behavior of a Li-polymer cell, which is part of a battery pack for electric vehicles, is investigated. The cell is provided with different coatings of carbon, graphene, and silicone, used in turn, to dissipate the heat generated during the operation in natural convection. The coating is placed only on one side of the battery while the other one is inspected via thermal imaging. Optical diagnostics in the infrared band are used to evaluate the bi-dimensional distribution of the battery surface temperature and the effect of the coatings. Different operating conditions are tested by varying the current demand.
Technical Paper

Sub-23 nm Particle Measurement and Assessment of Their Volatile Fraction at Exhaust of a Four Cylinder GDI Engine Fueled with E10 and E85 Under Transient Conditions

2021-09-05
2021-24-0087
In view of the new emission regulations seeking to lower the particle cut-off size down to the current 23 nm, an extensive comprehension on the nature of sub-23 nm particles is crucial. In this regard, a new challenge lies ahead considering an even more massive use of biofuels. The objective of this research study was to characterize the sub-23 nm particles and to evaluate their volatile organic fraction (VOF) from a high performance, 1.8 L gasoline direct injection (GDI) engine under the Worldwide harmonized Light vehicles Test Cycle (WLTC). Particle emissions were measured through an Engine Exhaust Particle Sizer (EEPS) capable of particle sizing and counting in the range 5.6 - 560 nm. The sampling and conditioning were performed by both a single diluter and the Dekati Engine Exhaust Diluter (DEED) a Particle Measurement Programme (PMP) compliant sample conditioning system.
Technical Paper

Combined CFD - Experimental Analysis of the In-Cylinder Combustion Phenomena in a Dual Fuel Optical Compression Ignition Engine

2021-09-05
2021-24-0012
Methane supply in diesel engines operating in dual fuel mode has demonstrated to be effective for the reduction of particulate matter and nitric oxides emissions from this type of engine. In particular, methane is injected into the intake manifold to form a premixed charge with air, while a reduced amount of diesel oil is still directly injected to ignite the mixture inside the cylinder. As a matter of fact, the liquid fuel burns following the usual diffusive combustion, so activating the gaseous fuel oxidation in a premixed flame. Clearly, the whole combustion process appears to be more complex to be described in a CFD simulation, mainly because it is not always possible to select in the 3-dimensional codes a different combustion model for each fuel and, also, because other issues arise from the interaction of the two fuels.
Technical Paper

Thermal Imaging of a Li-Ion Battery for the Estimation of the Thermal Parameters and Instantaneous Heat Dissipated

2020-09-27
2020-24-0014
The electrochemical performance of a lithium-ion battery is strongly affected by the temperature. During charge and discharge cycles, batteries are subjected to an increment of temperature that can accelerate aging and loss of efficiency if critical values are reached. Knowing the thermal parameters that affect the heat exchange between the battery surface and the surrounding environment (air, cooling fins, plates, etc…) is fundamental to their thermal management. In this work, thermal imaging is applied to a laminated lithium-polymers battery as a non-invasive temperature-indication method. Measurements are taken during the discharge phase and the following cooling down until the battery reaches the ambient temperature. The 2d images are used to analyze the homogeneity of the temperature distribution on the battery surface. Then, experimental results are coupled with mathematical correlations.
Technical Paper

Infrared Diagnostics of a Li-Polymer Battery for the Estimation of the Surface Temperature Distribution and the Heat Transfer Parameters

2020-09-15
2020-01-2026
A growing number of electric vehicles (EV) and hybrid electric vehicles (HEV) in the present market depicts the rapid growing demand for energy storage systems. The battery’s main peculiarities must be the power density and reliability over time. The temperature strongly affects battery performance for low and high intensity. In particular, the management of the heat generated by the battery itself is one of the main aspects to handle to preserve the performance over time. The objective of this paper is to compare the surface temperature of the lithium-ion polymer battery at different discharging rates by infrared thermography. Thermal imaging is performed to detect the battery surface temperature distribution, focusing on its variation over time and the local inhomogeneity. Temperature measurements are then used to estimate the contributions of the different heat transfer mechanisms for the dissipation of the heat generated by the battery.
Technical Paper

Modeling of Soot Deposition and Active Regeneration in Wall-flow DPF and Experimental Validation

2020-09-15
2020-01-2180
Growing concerns about the emissions of internal combustion engines have forced the adoption of aftertreatment devices to reduce the adverse impact of diesel engines on health and environment. Diesel particulate filters are considered as an effective means to reduce the particle emissions and comply with the regulations. Research activity in this field focuses on filter configuration, materials and aging, on understanding the variation of soot layer properties during time, on defining of the optimal strategy of DPF management for on-board control applications. A model was implemented in order to simulate the filtration and regeneration processes of a wall-flow particulate filter, taking into account the emission characteristic of the engine, whose architecture and operating conditions deeply affect the size distribution of soot particles.
Technical Paper

Sub-23 nm Particle Emissions from Gasoline Direct Injection Vehicles and Engines: Sampling and Measure

2020-04-14
2020-01-0396
Nowadays, the regulation regards only the particles larger than 23 nm. The attention is shifting towards the sub-23 nm particles because of their large presence at the exhaust of the modern engines and their negative impact on human health. The main challenge of the regulation of these particles is the definition of a proper procedure for their measure. The nature of the sub-23 nm particles is not well understood, and their measure is strongly affected by the sampling conditions leading to not reliable measure. The aim of this paper is to provide information on the emissions of sub-23 nm particles from GDI vehicles/engines. At the same time, the presence of volatiles, which mainly contribute to the formation of sub-23 nm particles, was evaluated and the effect of sampling conditions was investigated. The analysis was performed on a 1.8L GDI powered vehicle, widely used both in North America and Europe, and a 4-cylinder GDI engine, whose features are similar to those of the vehicle.
Technical Paper

Effects of Prechamber on Efficiency Improvement and Emissions Reduction of a SI Engine Fuelled with Gasoline

2019-10-07
2019-24-0236
The permanent aim of the automotive industry is the further improvement of the engine efficiency and the simultaneous pollutant emissions reduction. The aim of the study was the optimization of the gasoline combustion by means of a passive prechamber. This analysis allowed the improvement of the engine efficiency in lean-burn operation condition too. The investigation was carried out in a commercial small Spark Ignition (SI) engine fueled with gasoline and equipped with a proper designed passive prechamber. It was analyzed the effects of the prechamber on engine performance, Indicated Mean Effective Pressure, Heat Release Rate and Fuel Consumption were used. Gaseous emissions were measured as well. Particulate Mass, Number and Size Distributions were analyzed. Emissions samples were taken from the exhaust flow, just downstream of the valves. Four different engine speeds were investigated, namely 2000, 3000, 4000 and 5000 rpm.
Technical Paper

Chemical and Physical Characteristics of Organic Particulate Matter from Exhaust After-Treatment System of Euro 6 Diesel Engine Operating at Full Load

2019-09-09
2019-24-0053
The current legislation does not take into account the limitation of sub 23 nm particles from engine. Nevertheless, the Common Rail Diesel engine emits a large number of nanoparticle, solid and volatiles, that are very dangerous for human health. In this contest, the challenge of the “dieper EU project” is to apply advanced technologies for exhaust after-treatment to existing diesel engines and to optimize the characteristics of a new generation of engines with regards to emissions, fuel consumption and drivability. Aim of the present paper is to provide useful information for the development of the after-treatment system that will have to fulfill Euro6 further steps. In order to characterize the chemical and physical nature of Particulate Matter emitted from Euro 6b Medium Duty diesel engine, the pollutants were collected and analyzed: from engine-out, downstream of the particulate filter (DPF), and at the exit of a selective catalytic reactor (SCR).
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine to Set-Up a 1d Model of Heat Transfer in Transient Conditions

2019-09-09
2019-24-0182
The analysis of heat losses in internal combustion engines (ICEs) is fundamental to evaluate and to improve engine efficiency. Detailed and reliable heat transfer models are required for more complex 1d-3d combustion models. At the same time, the thermal status of engine components, like pistons, is needed for an efficient design. Measurements of piston temperature during ICEs operation represent an important and challenging result to get for the aforementioned purposes. In the present work, temperature measurements collected at different engine speeds and loads, both in motored and fired modes, have been performed and used to set-up a theoretical correlation and 1d model of heat transfer through the optical window of the piston. The in-cylinder gas and external ambient temperature, together with the thermodynamic and material properties are given. The model has been first calibrated in some selected operating conditions and then validated in the remaining.
Technical Paper

Analysis of the Effect of the Sampling Conditions on the sub-23 nm Particles Emitted by a Small Displacement PFI and DI SI Engines Fueled with Gasoline, Ethanol and a Blend

2019-09-09
2019-24-0155
The growing concerns on the emission of particles smaller than 23 nm, which are harmful to human health, lead to the necessity of introducing a regulation for these particles not yet included in the current emission standards. Considering that measurements of concentration of sub-23 nm particles are particularly sensitive to the sampling conditions, it is important to identify an effective assessment procedure. Aim of this paper is the characterization of the effect of the sampling conditions on sub-23 nm particles, emitted by PFI (port fuel injection) and DI (direct injection) spark ignition engines fueled with gasoline, ethanol and a mixture of ethanol and gasoline (E30). The experimental activity was carried out on a 250 cm3 displacement four stroke GDI and PFI single cylinder engines. The tests were conducted at 2000 rpm and 4000 rpm full load, representative of the homologation urban driving cycle.
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine via Thermography and Templugs

2018-04-03
2018-01-0083
Internal combustion engines are characterized by high pressure and thermal loads on pistons and in cylinders. The heat generated by the combustion process is dissipated by means of water and oil cooling systems. For the best design and optimization of the engine components it is necessary to know the components temperature in order to estimate the thermal flows. The purpose of this work is to measure the piston sapphire window temperature in a research optically accessible engine by combining two different techniques: measurements with templugs and with thermography. The method is very simple and can provide a reliable value of temperature within a small interval. It fits well for applications inside the engine because of its low technical level requirements. It consists of application of temperature sensitive stickers on the target component that makes it a very robust method, not affected by piston movement.
Technical Paper

Experimental Investigations on the Sources of Particulate Emission within a Natural Gas Spark-Ignition Engine

2017-09-04
2017-24-0141
The aim of the present work is to provide further guidance into better understanding the production mechanisms of soot emissions in Spark-Ignition SI engines fueled with compressed natural gas. In particular, extensive experimental investigations were designed with the aim to isolate the contribution of the fuel from that of lubricant oil to particle emissions. This because the common thought is that particulate emerging from the engine derives mainly from fuel, otherwise the contribute of lubricant oil cannot be neglected or underestimated, especially when the fuel itself produces low levels of soot emissions, such as in the case of premixed natural gas. The fuel-derived contribution was studied by analyzing the influence that natural gas composition has on soot emitted from a single cylinder Spark-Ignition (SI) engine. To achieve this purpose, methane/propane mixtures were realized and injected into the intake manifold of a Single-Cylinder SI engine.
Technical Paper

Particle Formation and Emissions in an Optical Small Displacement SI Engine Dual Fueled with CNG DI and Gasoline PFI

2017-09-04
2017-24-0092
Fuel depletion as well as the growing concerns on environmental issues prompt to the use of more eco-friendly fuels. The compressed natural gas (CNG) is considered one of the most promising alternative fuel for engine applications because of the lower emissions. Nevertheless, recent studies highlighted the presence of ultrafine particle emissions at the exhaust of CNG engines. The present study aims to investigate the effect of CNG on particle formation and emissions when it was direct injected and when it was dual fueled with gasoline. In this latter case, the CNG was direct injected and the gasoline port fuel injected. The study was carried out on a transparent single cylinder SI engine in order to investigate the in-cylinder process by real time non-intrusive diagnostics. In-cylinder 2D chemiluminescence measurements from UV to visible were carried out.
Journal Article

Real Time Prediction of Particle Sizing at the Exhaust of a Diesel Engine by Using a Neural Network Model

2017-09-04
2017-24-0051
In order to meet the increasingly strict emission regulations, several solutions for NOx and PM emissions reduction have been studied. Exhaust gas recirculation (EGR) technology has become one of the more used methods to accomplish the NOx emissions reduction. However, actual control strategies do not consider, in the definition of optimal EGR, its effect on particle size and density. These latter have a great importance both for the optimal functioning of after-treatment systems, but also for the adverse effects that small particles have on human health. Epidemiological studies, in fact, highlighted that the toxicity of particulate particles increases as the particle size decreases. The aim of this paper is to present a Neural Network model able to provide real time information about the characteristics of exhaust particles emitted by a Diesel engine.
Technical Paper

In-Cylinder Soot Formation and Exhaust Particle Emissions in a Small Displacement Spark Ignition Engine Operating with Ethanol Mixed and Dual Fueled with Gasoline

2017-03-28
2017-01-0653
This paper aims to correlate the in-cylinder soot formation and the exhaust particle emissions for different methods of gasoline/ethanol fueling in spark ignition engine. In particular, the engine was fueled with gasoline and ethanol separately and not, in this latter case both blended (E30) and dual fueled (EDF). For E30 the bend was direct injected and for EDF, the ethanol was injected in the combustion chamber and the gasoline into the intake duct. For both the injection configurations, the same percentage of ethanol in gasoline was supplied: 30%v/v. The measurements were carried out at 2000 and 4000 rpm, under full load, and stoichiometric condition, in small single cylinder optical engine. 2D-digital imaging was performed to follow the combustion process with a high spatial and temporal resolution through a full-bore optical piston. The two-color pyrometry was applied for the analysis of the in cylinder soot formation in the combustion chamber.
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