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Technical Paper

Structure Borne Noise and Vibration Reduction of a Sports Utility Vehicle by Body-Mount Dynamic Stiffness Optimization

2011-05-17
2011-01-1599
Among the key parameters that decide the success of a vehicle in today's competitive market are quietness of passenger cabin (in respect of both airborne and structure-borne noise) and low levels of disturbing vibration felt by the occupants. To control these values in body-on-frame construction vehicles, it is necessary to identify major transfer paths and optimize the isolation characteristics of the elastomeric mounts placed at several locations between a frame and the enclosed passenger cabin of the vehicle. These body mounts play a dominant role in controlling the structure-borne noise and vibrations at floor and seat rails resulting from engine and driveline excitations, and they are also a vital element in the vehicle ride comfort tuning across a wide frequency range. In the work described in this paper, transfer path tracking was used to identify root cause for the higher noise and vibration levels of a diesel-powered sports utility vehicle.
Technical Paper

Practical Approach for Vehicle HVAC Noise Reduction and Comfort Improvement

2011-05-17
2011-01-1592
Comfortable cabin environment from temperature, noise and vibration point of view is one of the most desirable aspects of any vehicle operating in hot or cold environment. Noise generated from HVAC system is one of the most irritating phenomena resulting in customer dissatisfaction and complaints. It becomes absolutely necessary to have low HVAC noise levels when the target market has hot weather all round the year. Balance between control of temperature in desired way with least possible noise and vibration is the key for HVAC performance optimization within constrains posed by design and cost. This paper describes the approach for NVH refinement of front HVAC system proposed for a vehicle with limited off-road capability for which packaging constraints and late changes related to airflow and HVAC unit design for meeting comfort and crash requirements resulted in deterioration of noise and vibrations while operation.
Technical Paper

Evaluation of Acoustic Performance of Expandable Foam Baffles and Correlation with Incab Noise

2011-05-17
2011-01-1624
Baffle plates with heat reactive expandable foam sealants have increasingly found their applications in automotives. They are used to separate body cavities and to impede noise, water and dust propagation inside of body cavities, thus control noise intrusion into the passenger compartment. Use of these sealant materials has grown significantly as the demands to improve vehicle acoustic performance has increased. Traditionally quantification of the acoustic performance of expandable baffle samples involved making separate vehicles with and without expandable baffles and measure the incab noise to know the effect. The absolute acoustic evaluation of the baffles is very difficult as number of other vehicle parameters is also responsible for vehicle incab noise. Also, it is a time consuming and a costly method to evaluate.
Technical Paper

Radiated Noise Reduction in a Single Cylinder Direct Injection (DI) Naturally Aspirated (NA) Engine

2011-05-17
2011-01-1503
Small goods carrier and passenger vehicles powered by Naturally Aspirated (NA) Direct Injection (DI) diesel engines are popular in Indian automobile market. However, they suffer from inherently high radiated noise and poorly perceived sound quality. This paper documents the steps taken to reduce the radiated noise level from such an engine through structural modifications of major noise radiating components identified in the sound power analysis. The work is summarized as follows; Baseline radiated noise measurements of power train and identification of major noise sources through sound intensity mapping and noise source ranking (NSR) in an Engine Noise Test Cell (ENTC) Design modifications for identified major sources in engine structure Vehicle level assessment of the radiated noise in a Vehicle Semi-Anechoic Chamber (VSAC) for all the design modifications. A reduction of 7 dB at hot idle and 4 - 8 dB in loaded speed sweep conditions was observed with the recommended modifications.
Technical Paper

A Practical Approach for Pass by Noise Testing of a Car Simulated in a Semi- Anechoic Chamber

2011-01-19
2011-26-0064
In-door simulation of Pass By Noise [PBN] Testing of a car was successfully attempted on a chassis dynamometer in a full-scale Vehicle Semi-Anechoic Chamber [VSAC]. The work has a practical approach for quick testing of vehicles to be submitted for certification. It has 3 parts: 1 Confirmation of overall Indoor PBN Testing as per ISO 362-1:2007 (E) 2 Correlation of the PBN-results obtained on the Track with those in the VSAC as per both Method A and [proposed] Method B based on vehicle-acceleration depending on Power to Mass Ratio of the Test-vehicle 3 Use of this In-door simulation for quick evaluation of design modifications of the vehicle to meet its PBN Limit with a safe margin Optimum no. of microphones was sought out in VSAC to reduce the set-up time without sacrificing accuracy of the results. Dyno-roller / tyre radiated noise need be reduced to have the close correlation with the Track results.
Technical Paper

Reduction of In-cab Boom and Transmission Rattling Using Cost Effective Driveline Refinement

2011-01-19
2011-26-0060
In this paper, a methodology is discussed to achieve cost-effective solutions for improving vehicle Noise, Vibration and Harshness (NVH) performance of a body-on-frame Multi-Utility Vehicle (MUV). The subject vehicle had objectionable levels of in-cab boom and gear rattle while accelerating in higher gears due to power-train and driveline excitations. Potential transfer paths which might be responsible for amplifying these phenomena were tracked using contemporary noise and vibration measurement techniques. Various modifications were evaluated to improve NVH performance under constraints of vehicle-packaging. An optimized combination of these modifications resulted in improvements in the NVH performance over a wide range of operating speeds with reductions of up to 10 dB achieved in firing frequency excitation, thus eliminating the objectionable boom and gear rattle from the vehicle.
Technical Paper

Alternator Whining Noise-A Sound Quality Concern in Passenger Car

2011-01-19
2011-26-0018
Quality of the sound is one of the major parameter for the occupants comfort. The vehicle noise can be broadly classified into airborne and structure borne noise contributed by numerous aggregates present in vehicle. Among different vehicle aggregates the alternator, which is an important component in vehicle electrical architecture, can be considered as a major source of airborne noise. Generally, the alternator noise is combination of mechanical, aerodynamic, and electromagnetic sources. The ratio of these sources in the overall noise varies with speed and loading pattern. The mechanical and aerodynamic noise normally depends on speed while the electromagnetic noise variation is load dependent. Alternator whining is an irritant perception of the sound quality due to electromagnetic noise. When the alternator is loaded with electrical loads (like head lamp, tail lamp, wiper and HVAC) the sound level increases further.
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