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Technical Paper

Transient Flow Field Behavior after End of Spray Injection Under Different Injection and Flash Boiling Conditions

2023-09-29
2023-32-0092
The continuous improvement of gasoline direct injection (GDI) engine is largely attributed to the enhanced understanding of air-fuel mixing and combustion processes. This work investigates the transient behavior of the ambient flow fields of hexane spray using the combined diagnostics of fluorescent particle image velocimetry (FPIV) and mie scattering. A hybrid analysis approach is proposed to investigate the residual effect of spray injection on ambient flow fields, including flow similarity measurement, entrainment velocity calculation, and vortex strength detection. The work investigates the residual effect under different injection durations, injection pressure, and flash-boiling extent of the spray, and unveils correlation between vortex strength and the endurance of the residual effect.
Technical Paper

Influence of Component Proportion on Multi-Component Surrogate Fuel Spray Characteristics under Subcooled and Superheated Conditions

2019-12-19
2019-01-2250
Good comprehension of multi-component fuel spray behavior is essential for the improved performance of GDI engines. In this study, the spray characteristics of three distinct multi-component surrogate fuels with various proportions of n-pentane, iso-octane, and n-decane were investigated using multiple diagnostics including macroscopic imaging, planar laser Mie-scattering, and phase doppler interferometry (PDI). These surrogate fuels were used to mimic different distillation characteristics of regular unleaded gasoline with different vaporization behaviors. Test measurements show that under subcooled test conditions, the spray geometry is mainly influenced by dynamic viscosity. On the contrary, under superheated test conditions, spray geometry is controlled by the specific component of fuel which has the highest vapor pressure. A triangular methodology is created to evaluate the influence of component proportion on spray characteristics.
Technical Paper

Effect of Injection Pressure on Nozzle Internal Flow and Jet Breakup under Sub-Cooled and Flash Boiling Test Conditions

2019-04-02
2019-01-0286
Injection pressure plays a vital role in spray break-up and atomization. High spray injection pressure is usually adopted to optimize the spray atomization in gasoline direct injection fuel system. However, higher injection pressure also leads to engine emission problem related to wall wetting. To solve this problem, researchers are trying to use flash boiling method to control the spray atomization process under lower injection test conditions. However, the effect of injection pressure on the spray atomization under flash boiling test condition has not been adequately investigated yet. In this study, quantitative study of internal flow and near nozzle spray breakup were carried out based on a two-dimensional transparent nozzle via microscopic imaging and phase Doppler interferometery. N-hexane was chosen as test fluid with different injection pressure conditions. Fuel temperature varied from 112°C to 148°C, which covered a wide range of superheated conditions.
Technical Paper

Detecting Outliers in Crank Angle Resolved Engine Flow Field Datasets for Proper Orthogonal Decomposition Analysis

2017-03-28
2017-01-0612
Proper Orthogonal Decomposition (POD) is a useful statistical tool for analyzing the cycle-to-cycle variation of internal combustion engine in-cylinder flow field. Given a set of flow fields (also known as snapshots) recorded over multiple engine cycles, the POD analysis optimally decomposes the snapshots into a series of flow patterns (known as POD modes) and corresponding coefficients of successively maximum flow kinetic energy content. These POD results are therefore strongly dependent on the kinetic energy content of the individual snapshots, which may vary over a wide range. However, there is as yet no algorithm in the literature to define, detect, and then remove outlier snapshots from the dataset in a systematic manner to ensure reliable POD results.
Technical Paper

Analysis of the Cycle-to-Cycle Variations of In-Cylinder Vortex Structure and Vorticity using Phase-Invariant Proper Orthogonal Decomposition

2015-09-01
2015-01-1904
The proper formation of fuel-air mixture, which depends to a large extend on the complex in-cylinder air flow, is an important criterion to control the clean and reliable combustion process in spark-ignition direct-injection (SIDI) engines. The in-cylinder flow vorticity field presents highly transient complex characteristics, and the corresponding vorticity field also evolves in the entire engine cycle from intake to exhaust strokes. It is also widely recognized that the vorticity field plays a key role in the in-cylinder turbulent field because it influences the air-fuel mixing and flame development process. In this investigation, the in-cylinder vortex structure and vorticity field characteristics are analyzed using the phase-invariant proper orthogonal decomposition (POD) method.
Technical Paper

Analyzing In-cylinder Flow Evolution and Variations in a Spark-Ignition Direct-Injection Engine Using Phase-Invariant Proper Orthogonal Decomposition Technique

2014-04-01
2014-01-1174
The preparation of fuel-air mixture and its efficient, clean, and reliable combustion in spark-ignition direct-injection (SIDI) engines depend to a large extend on the complex in-cylinder air flow. It has been widely recognized that the ensemble-averaged flow field provides rather limited understanding of in-cylinder air motion due to the strong cycle-to-cycle variations. In this study, time-resolved particle image velocimetry (PIV) is utilized to measure the in-cylinder air motion in a motored single-cylinder optical engine. Then, the velocity fields from different phases (crank-angle positions during intake and compression strokes) of 200 engine cycles are analyzed using phase-invariant proper orthogonal decomposition (POD) technique. With the phase-invariant POD method, the velocity fields from different phases are decomposed into a single set of POD modes. In this manner, the POD modes can be used to represent any phase of the flow.
Journal Article

High-Speed Flow and Combustion Visualization to Study the Effects of Charge Motion Control on Fuel Spray Development and Combustion Inside a Direct-Injection Spark-Ignition Engine

2011-04-12
2011-01-1213
An experimental study is performed to investigate the effects of charge motion control on in-cylinder fuel-air mixture preparation and combustion inside a direct-injection spark-ignition engine with optical access to the cylinder. High-pressure production injector is used with fuel pressures of 5 and 10 MPa. Three different geometries of charge motion control (CMC) device are considered; two are expected to enhance the swirl motion inside the engine cylinder whereas the third one is expected to enhance the tumble motion. Experiments are performed at 1500 rpm engine speed with the variation in fuel injection timing, fuel pressure and the number of injections. It is found that swirl-type CMC devices significantly enhance the fuel-air mixing inside the engine cylinder with slower spray tip penetration than that of the baseline case without CMC device. Combustion images show that the flame growth is faster with CMC device compared to the similar case without CMC device.
Technical Paper

Application of an Imaging-based Diagnostic Technique to Quantify the Fuel Spray Variations in a Direct-Injection Spark-Ignition Engine

2003-03-03
2003-01-0062
This paper presents an imaging-based diagnostic technique to quantify the pulse-to-pulse variability of macroscopic fuel spray characteristics for Direct-Injection Spark-Ignition (DISI) engine applications. The analysis approach is based on the construction of a spray ensemble image, reflecting the regions of probability of liquid presence for a set of images. Overlaying of an individual spray boundary on the probability-based ensemble image can further enhance the two-dimensional visualization of the pulse-to-pulse spray variations. Spray structures at three experimental conditions were examined: room ambient, and early and late injection conditions inside an optical engine. While the spray structure was observed to be considerably different for the three conditions, the magnitudes of variation of global spray shape and spray tip penetration distance were found to be of similar order.
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