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Journal Article

Advanced Control Strategies for a Roll Simulator - A Feedback Linearization Technique Explored

2013-04-08
2013-01-0683
This paper presents a feedback linearization control technique as applied to a Roll Simulator. The purpose of the Roll Simulator is to reproduce in-field rollovers of ROVs and study occupant kinematics in a laboratory setting. For a system with known parameters, non-linear dynamics and trajectories, the feedback linearization algorithm cancels out the non-linearities such that the closed-loop dynamics behave in a linear fashion. The control inputs are computed values that are needed to attain certain desired motions. The computed values are a form of inverse dynamics or feed-forward calculation. With increasing system eigenvalue, the controller exhibits greater response time. This, however, puts a greater demand on the translational actuator. The controller also demonstrates that it is able to compensate for and reject a disturbance in force level.
Technical Paper

Modeling of a 6×4 Tractor and Trailers for Use in Real Time Hardware in the Loop Simulation for ESC Testing

2013-04-08
2013-01-0693
According to NHTSA's 2011 Traffic Safety Facts [1], passenger vehicle occupant fatalities continued the strong decline that has been occurring recently. In 2011, there were 21,253 passenger vehicles fatalities compared to 22,273 in 2010, and that was a 4.6% decrease. However; large-truck occupant fatalities increased from 530 in 2010 to 635 in 2011, which is a 20% increase. This was a second consecutive year in which large truck fatalities have increased (9% increase from 2009 to 2010). There was also a 15% increase in large truck occupant injuries from 2010. Moreover, the fatal crashes involving large trucks increased by 1.9%, in contrast to other-vehicle-occupant fatalities that declined by 3.6% from 2010. The 2010 accident statistics NHTSA's report reveals that large trucks have a fatal accident involvement rate of 1.22 vehicles per 100 million vehicle miles traveled compared to 1.53 for light trucks and 1.18 for passenger cars.
Journal Article

Application of Air Brake Performance Relationships in Accident Reconstruction and Their Correlation to Real Vehicle Performance

2012-04-16
2012-01-0609
This research paper builds onto the wealth of technical information that has been published in the past by engineers such as Flick, Radlinski, and Heusser. For this paper, the pushrod force versus chamber pressure data published by Heusser are supplemented with data taken from brake chamber types not reported on by Heusser in 1991. The utility of Heusser's braking force relationships is explored and discussed. Finally, a straightforward and robust method for calculating truck braking performance, based on the brake stroke measurements and published heavy truck braking test results, is introduced and compared to full-scale vehicle test data.
Journal Article

Assessment of the Simulated Injury Monitor (SIMon) in Analyzing Head Injuries in Pedestrian Crashes

2012-04-16
2012-01-0569
Objectives. Examination of head injuries in the Pedestrian Crash Data Study (PCDS) indicates that many pedestrian head injuries are induced by a combination of head translation and rotation. The Simulated Injury Monitor (SIMon) is a computer algorithm that calculates both translational and rotational motion parameters relatable head injury. The objective of this study is to examine how effectively HIC and three SIMon correlates predict the presence of either their associated head injury or any serious head injury in pedestrian collisions. Methods. Ten reconstructions of actual pedestrian crashes documented by the PCDS were conducted using a combination of MADYMO simulations and experimental headform impacts. Linear accelerations of the head corresponding to a nine-accelerometer array were calculated within the MADYMO model's head simulation.
Technical Paper

Analysis of Motorcycle Braking Performance and Associated Braking Marks

2012-04-16
2012-01-0610
This paper presents and analyzes braking test data and braking marks for a sport, sport-touring, and cruiser type motorcycle. The best-effort braking tests were performed using three motorcycles, three riders, and three initial speeds. All tests were performed on dry asphalt, with the exception of one set of runs for a sport touring motorcycle on wet asphalt. Three braking strategies were used; front-brake-only, rear-brake-only, and front-and-rear brakes used together. From these data, engineers can evaluate the following effects on braking performance: rider, speed, pavement condition, braking strategy, and motorcycle type. This paper should also serve to assist the vehicle accident reconstructionist in complementing the existing data on motorcycle braking performance.
Journal Article

Semitrailer Torsional Stiffness Data for Improved Modeling Fidelity

2011-09-13
2011-01-2163
Vehicle dynamics models employed in heavy truck simulation often treat the semitrailer as a torsionally rigid member, assuming zero deflection along its longitudinal axis as a moment is applied to its frame. Experimental testing, however, reveals that semitrailers do twist, sometimes enough to precipitate rollover when a rigid trailer may have remained upright. Improving the model by incorporating realistic trailer roll stiffness values can improve assessment of heavy truck dynamics, as well as an increased understanding of the effectiveness of stability control systems in limit handling maneuvers. Torsional stiffness measurements were conducted by the National Highway Traffic Safety Administration (NHTSA) for eight semitrailers of different types, including different length box vans, traditional and spread axle flat beds, and a tanker.
Technical Paper

Simulation Results from a Model of a Tractor Trailer Vehicle Equipped with Roll Stability Control

2010-04-12
2010-01-0098
In 2007, a software model of a Roll Stability Control (RSC) system was developed based on test data for a Volvo tractor at NHTSA's Vehicle Research and Test Center (VRTC). This model was designed to simulate the RSC performance of a commercially available Electronic Stability Control (ESC) system. The RSC model was developed in Simulink and integrated with the available braking model (TruckSim) for the truck. The Simulink models were run in parallel with the vehicle dynamics model of a truck in TruckSim. The complete vehicle model including the RSC system model is used to simulate the behavior of the actual truck and determine the capability of the RSC system in preventing rollovers under different conditions. Several simulations were performed to study the behavior of the model developed and to compare its performance with that of an actual test vehicle equipped with RSC.
Technical Paper

Validation and Enhancement of a Heavy Truck Simulation Model with an Electronic Stability Control Model

2010-04-12
2010-01-0104
Validation was performed on an existing heavy truck vehicle dynamics computer model with roll stability control (RSC). The first stage in this validation was to compare the response of the simulated tractor to that of the experimental tractor. By looking at the steady-state gains of the tractor, adjustments were made to the model to more closely match the experimental results. These adjustments included suspension and steering compliances, as well as auxiliary roll moment modifications. Once the validation of the truck tractor was completed for the current configuration, the existing 53-foot box trailer model was added to the vehicle model. The next stage in experimental validation for the current tractor-trailer model was to incorporate suspension compliances and modify the auxiliary roll stiffness to more closely model the experimental response of the vehicle. The final validation stage was to implement some minor modifications to the existing RSC model.
Journal Article

Comparison of Heavy Truck Engine Control Unit Hard Stop Data with Higher-Resolution On-Vehicle Data

2009-04-20
2009-01-0879
Engine control units (ECUs) on heavy trucks have been capable of storing “last stop” or “hard stop” data for some years. These data provide useful information to accident reconstruction personnel. In past studies, these data have been analyzed and compared to higher-resolution on-vehicle data for several heavy trucks and several makes of passenger cars. Previous published studies have been quite helpful in understanding the limitations and/or anomalies associated with these data. This study was designed and executed to add to the technical understanding of heavy truck event data recorders (EDR), specifically data associated with a modern Cummins power plant ECU. Emergency “full-treadle” stops were performed at many combinations of load-speed-surface coefficient conditions. In addition, brake-in-curve tests were performed on wet Jennite for various conditions of disablement of the braking system.
Journal Article

Development of a Roll Stability Control Model for a Tractor Trailer Vehicle

2009-04-20
2009-01-0451
Heavy trucks are involved in many accidents every year and Electronic Stability Control (ESC) is viewed as a means to help mitigate this problem. ESC systems are designed to reduce the incidence of single vehicle loss of control, which might lead to rollover or jackknife. As the working details and control strategies of commercially available ESC systems are proprietary, a generic model of an ESC system that mimics the basic logical functionality of commercial systems was developed. This paper deals with the study of the working of a commercial ESC system equipped on an actual tractor trailer vehicle. The particular ESC system found on the test vehicle contained both roll stability control (RSC) and yaw stability control (YSC) features. This work focused on the development of a reliable RSC software model, and the integration of it into a full vehicle simulation (TruckSim) of a heavy truck.
Technical Paper

Pole and Vehicle Energy Absorption in Lateral Oblique Impacts with Rigid and Frangible Poles

2008-04-14
2008-01-0170
Many vehicle-to-pole impacts occur when a vehicle leaves the roadway due to oversteer and loss of control in a lateral steering maneuver. Such a loss of control typically results in the vehicle having a significant component of lateral sliding motion as it crosses the road edge, so that impacts with objects off of the roadway often occur to the side of the vehicle. The response of the vehicle to this impact depends on the characteristics of the impacted object, the characteristics of the vehicle in the impacted zone, and the speed and orientation of the vehicle. In situations where the suspension or other stiff portions of a vehicle contacts a wooden pole, it is not uncommon for the pole to fracture. When this occurs, reconstruction of the accident is complicated by the need to evaluate both the energy absorbed by the vehicle as well as the energy absorbed by the pole.
Technical Paper

Automated Steering Controller for Vehicle Testing

2007-08-05
2007-01-3647
Automating road vehicle control can increase the range and reliability of dynamic testing. Some tests, for instance, specify precise steering inputs which human test drivers are only able to approximate, adding uncertainty to the test results. An automated steering system has been developed which is capable of removing these limitations. This system enables any production car or light truck to follow a user-defined path, using global position feedback, or to perform specific steering sequences with excellent repeatability. The system adapts itself to a given vehicle s handling characteristics, and it can be installed and uninstalled quickly without damage or permanent modification to the vehicle.
Technical Paper

Response of Neck Muscles to Rear Impact in the Presence of Bracing

2006-07-04
2006-01-2369
In this research, cervical muscle behavior in rear impact accidents was investigated. Specifically, cervical muscle forces and muscle lengthening velocities were investigated with respect to cervical injuries. Variation of the onset time for muscle activation, variation of muscle activation level and variation of rear impact pulses were considered. The human body simulation computer program, MADYMO and anthropometric numerical human model were used to evaluate the neck. The factors mentioned above were examined with specific data being obtained from several different literature sources. Cervical muscles were separated into three groups, the sternocleidomastoideus, the flexor muscle group and the extensor muscle group. Longuscolli and spleniuscapitis were selected to represent the flexor muscle and extensor muscle groups respectively. The values and trends of the muscle forces and lengthening velocities are investigated in each muscle group.
Technical Paper

Simplified MADYMO Model of the IHRA Head-form Impactor

2006-07-04
2006-01-2349
Interest in pedestrian head injury has prompted a need to measure the potential of head injury resulting from vehicular impacts. A variety of head impactors have been developed to fulfill this measurement need. A protocol has been developed by the International Harmonization Research Activity (IHRA) to use head impactor measurements to predict head injury. However, the effect of certain characteristics of the various head impactors on the measurement procedure is not well understood. This includes the location of the accelerometers within the head-form and testing the head-form under the variety of conditions necessary to establish its global performance. To address this problem, a simple model of the IHRA head-form has been developed. This model was created using MADYMO© and consists of a solid sphere with a second sphere representing the vinyl covering. Stiffness and damping characteristics of the vinyl covering were determined analytically from drop test data of an IHRA head-form.
Technical Paper

Development of a Computer Controlled Automated Steering Controller

2005-04-11
2005-01-0394
This paper describes the design and development of the hardware, electronics, and software components of a state-of-the-art automated steering controller, the SEA, Ltd. ASC. The function of the ASC is to input to a vehicle virtually any steering profile with both high accuracy and repeatability. The ASC is designed to input profiles having steering rates and timing that are in excess of the limits of a human driver. The ASC software allows the user to specify steering profiles and select controller settings, including motor controller gains, through user-interface windows. This makes it possible for the test driver to change steering profiles and settings immediately after running any test maneuver. The motor controller used in the ASC offers self-contained signal input, output, and data storage capabilities. Thus, the ASC can operate as a standalone steering machine or it can be incorporated into typical existing, on-vehicle data acquisition systems.
Technical Paper

Application of Force Balance Method in Accident Reconstruction

2005-04-11
2005-01-1188
In the field of accident reconstruction, there has been a significant amount of effort devoted to the calculation and derivation of vehicle crush energy and vehicle stiffness. Crush energy is usually calculated with a crush profile and crush stiffness. But, oftentimes, crush profiles and/or crush stiffnesses are not available and accident constructionists face the situation of insufficient information. In some such cases, the force balance method can be used to reduce the uncertainty. The method follows from Newton's Third Law, i.e., the impact force exerted on one vehicle is balanced by the force exerted on the other vehicle. With the help of this method, crush profile or crush stiffness can be derived. As a result, the crush energy can then be calculated with improved accuracy. This ultimately increases the accuracy of the overall accident reconstruction. In this paper, examples will be given to illustrate the use of such a methodology.
Technical Paper

Vehicle Characterization Through Pole Impact Testing, Part I: Vehicle Response in Terms of Acceleration Pulses

2004-03-08
2004-01-1210
The shape of an acceleration pulse in an impact is not only affected by the change in velocity, but also by the geometry and stiffness of the both the striking vehicle and the struck object. In this paper, the frontal crash performance of a full-size pickup is studied through a series of impact tests with a rigid pole and with a flat barrier. Each rigid pole test is conducted at one of four locations across the front of the vehicle and at impact speeds of 10 mph, 20 mph, or 30 mph. The flat barrier tests are conducted at 10 mph, 15 mph, 20 mph, and 30 mph. The vehicle crush and acceleration pulses resulting from the pole tests are compared to those resulting from the barrier tests. The severity of pole impacts and the severity of flat barrier impacts are compared based on peak accelerations and pulse durations of the occupant compartment.
Technical Paper

A Study of Jackknife Stability of Class VIII Vehicles with Multiple Trailers with ABS Disc/Drum Brakes

2004-03-08
2004-01-1741
This study investigated the jackknife stability of Class VIII double tractor-trailer combination vehicles that had mixed braking configurations between the tractor and trailers and dolly (e.g. ECBS disc brakes on the tractor and pneumatic drum brakes on the trailers and dolly). Brake-in-turn maneuvers were performed with varying vehicle loads and surface conditions. Conditions with ABS ON for the entire vehicle (and select-high control algorithm on the trailers and dolly) found that instabilities (i.e. lane excursions and/or jackknifes) were exhibited under conditions when the surface friction coefficient was 0.3. It was demonstrated that these instabilities could be avoided while utilizing a select-low control algorithm on the trailers and dolly. Simulation results with the ABS OFF for the tractor showed that a tractor equipped with disc brakes had greater jackknife stability.
Technical Paper

A Study of Vehicle Response Asymmetries During Severe Driving Maneuvers

2004-03-08
2004-01-1788
During Phase VI of the National Highway Traffic Safety Administration's (NHTSA) Light Vehicle Rollover Research Program, three of the twenty-six light vehicles tested exhibited significant response asymmetries with respect to left versus right steer maneuvers. This paper investigates possible vehicle asymmetric characteristics and unintended inputs that may cause vehicle asymmetric response. An analysis of the field test data, results from suspension and steering parameter measurements, and a summary of a computer simulation study are also given.
Technical Paper

Application of the Extended Kalman Filter to a Planar Vehicle Model to Predict the Onset of Jackknife Instability

2004-03-08
2004-01-1785
The widely used Extended Kalman Filter (EKF) is applied to a planar model of an articulated vehicle to predict jackknifing events. The states of hitch angle and hitch angle rate are estimated using a vehicle model and the available or “measured” states of lateral acceleration and yaw rate from the prime mover. Tuning, performance, and compromises for the EKF in this application are discussed. This application of the EKF is effective in predicting the onset of instability for an articulated vehicle under low-μ and low-load conditions. These conditions have been shown to be most likely to render heavy articulated vehicles vulnerable to jackknife instability. Options for model refinements are also presented.
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