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Technical Paper

Fuel Cell Electric Vehicle Modeling Using Hybrid/Battery/Fuel Cell Vehicle Modeling Tool (HBFCMT)

2023-04-11
2023-01-0490
Fuel cell electric vehicle is one of the powertrain paths to reach zero emission suggested by many different government and research institutes. This paper shows a convenient tool to model fuel cell electric vehicle performance with simple input. By using an in-house developed hybrid/battery/fuel cell vehicle modeling tool (HBFCMT), the fuel cell powertrain combination can be analyzed with the assumption of certain control strategy. One example of light duty passenger vehicle is analyzed using this tool. Corresponding vehicle and fuel cell performance data are presented. Compared with test data, the model results are within the expectation in trend wise. Overall, the difference between the model and test data is 6.1% regarding the key performance data: hydrogen consumption in the WLTC cycle. Such conclusion is reasonable to justify the application of the modelling tool in new energy fuel cell electric vehicle design and developments.
Technical Paper

Attainment of High Thermal Efficiency and Near-zero Emissions by Optimizing Injected Spray Configuration in Direct Injection Hydrogen Engines

2019-12-19
2019-01-2306
The authors have previously proposed a plume ignition and combustion concept (i.e., PCC combustion), in which a hydrogen fuel is directly injected to the combustion chamber in the latter half of compression stroke and forms a richer mixture plume. By combusting the plume, both cooling losses and NOx formation are reduced. In this study, thermal efficiency was substantially improved and NOx formation was reduced with PCC combustion by optimizing such characteristics as direction and diameter of the jets in combination with combustion of lean mixture. Output power declined due to the lean mixture, however, was recovered by supercharging while keeping NOx emissions at the same level. Thermal efficiency was further improved by slightly re-optimizing the jet conditions.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Technical Paper

Experimental Investigation of Combustion Characteristics in a Heavy Duty Natural Gas Engine under Light Load with Methanol Addition

2017-10-08
2017-01-2268
Engines fuelled with Liquefied natural gas (LNG) have been widely used in the heavy-duty vehicles. However, they suffer from poor combustion performance and flame instability under fuel-lean condition. In this work, experiments were performed on a turbo-charged, spark-ignition engine fuelled with natural gas (NG) and methanol. The combustion characteristics such as in-cylinder pressure, heat release rate (HRR), burned mass fraction (BMF), ringing/knock intensity (RI), ignition delay, centroid of HRR, and coefficient of variation (COV) of indicated mean effective pressure (IMEP) were analyzed under light load (brake mean effective pressure=0.3876 MPa) with different methanol substitution rates (MSR=0%, 16%, 34%, 46%). The experimental results showed that combustion phase advanced with the increase in MSR due to faster burning velocity of methanol. Knock only occurred at MSR=46%, 2000 rpm.
Technical Paper

Control Strategy Development of Natural Gas/Diesel Dual Fuel Engine for Heavy Duty Vehicle

2016-04-05
2016-01-0628
An applicable and comprehensive control strategy of a natural gas/diesel dual fuel engine is presented in this paper. The dual fuel engine is converted from a conventional mechanical pump, turbo charged, heavy duty diesel engine. In the dual fuel mode, the pedal position is explained as demanded total fuel quantity, the quantity of pilot diesel and natural gas are calculated in order to provide the equal energy with the original diesel engine at the same operation condition, the proportion of the natural gas is primarily determined by the load rate and the speed of the engine. When the engine is working under light or moderate load, the intake air is throttled in order to improve the brake mean effective pressure and reduce the hydrocarbon emissions of the dual fuel engine, according to target excess air ratio and the quantities of the two fuels, the desired air mass per cycle can be obtained.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

Effect of Bio-Gas Contents on SI Combustion for a Co-Generation Engine

2015-09-01
2015-01-1946
Bio-gas as an internal combustion (I.C.) engine fuel has many advantages such as cheaper fuel cost, low emission levels and especially the neutral recirculation loop of carbon dioxide, which is one of the principal factors in global warming. In this study, positive potentialities of bio-gas were investigated using a micro co-generation engine. The mixing ratio of methane (CH4) and carbon dioxide (CO2) was changed to simulate various types of bio-gases. Intake air and fuel flow rates were controlled to change the equivalence ratio. The engine load condition could be changed with the electric output power used. Base on the result, the higher CO2 content rate slowed down the engine speed in the same load condition and the combustion speed generally decreased under the same load condition with maintaining the engine speed. However thermal efficiency increased with lean burn conditions and NOX emission decreased with higher CO2 mixing rates.
Technical Paper

Effect of Hydrogen Concentration on Engine Performance, Exhaust Emissions and Operation Range of PREMIER Combustion in a Dual Fuel Gas Engine Using Methane-Hydrogen Mixtures

2015-09-01
2015-01-1792
A single cylinder, supercharged dual fuel gas engine with micro-pilot fuel injection is operated using methane only and methane-hydrogen mixtures. Methane only experiments were performed at various equivalence ratios and equivalence ratio of 0.56 is decided as the optimum operating condition based on engine performance, exhaust emissions and operation stability. Methane-hydrogen experiments were performed at equivalence ratio of 0.56 and 2.6 kJ/cycle energy supply rate. Results show that indicated mean effective pressure is maintained regardless of hydrogen content of the gaseous fuel while thermal efficiency is improved and presence of hydrogen reduces cyclic variations. Increasing the fraction of hydrogen in the fuel mixture replaces hydrocarbon fuels and reduces carbon monoxide and hydrocarbon emissions.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

The Development of an Electronic Control Unit for a High Pressure Common Rail Diesel/Natural Gas Dual-Fuel Engine

2014-04-01
2014-01-1168
Natural gas has been considered to be one of the most promising alternative fuels due to its lower NOx and soot emissions, less carbon footprint as well as attractive price. Furthermore, higher octane number makes it suitable for high compression ratio application compared with other gaseous fuels. For better economical and lower emissions, a turbocharged, four strokes, direct injection, high pressure common rail diesel engine has been converted into a diesel/natural gas dual-fuel engine. For dual-fuel engine operation, natural gas as the main fuel is sequentially injected into intake manifold, and a very small amount of diesel is directly injected into cylinder as the ignition source. In this paper, a dual-fuel electronic control unit (ECU) based on the PowerPC 32-bit microprocessor was developed. It cooperates with the original diesel ECU to control the fuel injection of the diesel/natural gas dual-fuel engine.
Technical Paper

Mixing Process of Direct Injection Hydrogen Jet in a Constant Volume Vessel by Using Spark-Induced Breakdown Spectroscopy

2013-10-14
2013-01-2526
Hydrogen spark-ignition (SI) engines based on direct-injection (DI) have been investigated because of their potential for high thermal efficiency and solving the problems related to knocking, backfiring, and pre-ignition. Wide range flammability limits in hydrogen engine enable smooth engine operation for a very lean mixture with low NOX. However, a too lean mixture may increase ignition delay and causes severe cyclic variations. There is a possibility that the turbulence occurred during injection of fuel surround the spark plug in the combustion chamber is major contributor to this phenomenon. To overcome this problem, a better understanding of the spark discharge and spark ignition during transient hydrogen jet is necessary. Therefore, it is very important to study an effect of local equivalence ratio and behavior of spark discharge in SI engine. This paper describes a mixing process of hydrogen jet using spark-induced breakdown spectroscopy (SIBS) in a constant volume vessel.
Journal Article

High-Pressure Hydrogen Jet and Combustion Characteristics in a Direct-Injection Hydrogen Engine

2011-08-30
2011-01-2003
Hydrogen spark-ignition (SI) engines based on direct-injection (DI) promise significant advantages in terms of thermal efficiency and power output, as well as a means of overcoming problems related to knocking, backfiring, and pre-ignition. In a DI hydrogen engine, the fuel/air mixture is formed by injecting a jet of hydrogen into the air inside the combustion chamber. An Ar-ion laser beam was used as a light source to visualize the hydrogen jet in a constant-volume chamber. This allowed us to study the structure of the jet in addition to other physical processes resulting from hydrogen gas injection. Combustion experiments were conducted in a single-cylinder SI optical research engine equipped with a DI system to detect the early kernel growth assisted by the spark, as well as flame propagation. Various equivalence ratios and fuel injection timings were analyzed to identify the effects on combustion.
Technical Paper

Effects of Injection Pressure, Timing and EGR on Combustion and Emissions Characteristics of Diesel PCCI Engine

2011-08-30
2011-01-1769
Effects of injection parameters on combustion and emission characteristics of diesel PCCI engine operating on optical and test engine was investigated. PCCI combustion was achieved through slightly narrow included angle injector, low compression ratio coupled with exhaust gas recirculation. Analysis based on diesel spray evolution, combustion process visualization and analysis was carried out. Spray penetration was evaluated and related to the exhaust emissions. Advancing the injection timing and EGR extended the ignition delay, decreased NOx emissions and increased HC, smoke and CO emissions. Higher injection pressure led to low emissions of NOx, smoke, HC and comparable CO. Optimum spray targeting position for minimum emission was identified. Impingement on the piston surface led to deterioration of emissions and increased fuel consumption while spray targeting the upper edge of Derby hat wall showed improvement in emission and engine performance.
Technical Paper

Visualization of Autoignited Kernel and Propagation of Pressure Wave during Knocking Combustion in a Hydrogen Spark-Ignition Engine

2009-06-15
2009-01-1773
Investigation of knocking combustion in a hydrogen spark-ignition engine is one of the major challenges for future vehicle development. The knock phenomenon in a Spark-Ignition (SI) engine is caused by autoignition of the unburned gas ahead of the flame. The explosive combustion of the end-gas creates a pressure wave that leads to damage of the cylinder wall and the piston head of the engine. We observed autoignition in the end-gas region due to compression by the propagating flame front using a high-speed colour video camera through the optically accessible cylindrical quartz window on the top of the cylinder head. Moreover, a high-speed monochrome video camera operating at a speed of 250, 000 frame/s was used to measure the pressure wave propagation. The goal of this research was to improve our ability to describe the effect of the autoignition process on the end-gas and propagating pressure wave during knocking combustion with the help of a high-speed video camera.
Technical Paper

Effect of EGR on Combustion and Exhaust Emissions in Supercharged Dual-Fuel Natural Gas Engine Ignited with Diesel Fuel

2009-06-15
2009-01-1832
The combustion and exhaust emissions characteristics of a supercharged dual-fuel natural gas engine with a single cylinder were analyzed. We focused on EGR (Exhaust Gas Recirculation) to achieve higher thermal efficiency and lower exhaust emissions. The combustion of diesel fuel (gas oil) as ignition sources was visualized using a high-speed video camera from the bottom of a quartz piston. The luminous intensity and flame decreased as the EGR rate increased. Furthermore, the ignition delay became longer due to the EGR. Characteristics of the combustion and exhaust emissions were investigated with changing EGR rates under supercharged conditions. The indicated mean effective pressure and thermal efficiency decreased with increasing EGR rate. In addition, NOx emissions decreased due to the EGR. In this study two-stage combustion was observed.
Technical Paper

Effect of Fuel Injection Parameters on Engine Performance and Emissions of a Supercharged Producer Gas-Diesel Dual Fuel Engine

2009-06-15
2009-01-1848
This study investigated the effect of some pilot fuel injection parameters, like injection timing, injection pressure and injection quantity on engine performance and exhaust emissions of a supercharged producer gas-diesel dual fuel engine. The engine has been tested to be used as a co-generation engine and its power output is an important matter. Experiments have been done to optimize the injection timing, injection pressure and injection quantity for the maximization of engine power. At constant injection pressures, there is an optimum amount of pilot injection quantity for that maximum engine power is developed without knocking and within the limit of maximum cylinder pressure. Above or below of that amount engine power is decreased. Higher injection pressures generally show better results than lower ones. However, good results can also be obtained with lower injection pressure, if maximum power timings can be selected.
Technical Paper

Mixture Formation Process in a Spark-Ignition Engine with Ethanol Blended Gasoline

2009-06-15
2009-01-1957
In this study, fuel concentration measurements in a spark-ignition (SI) engine with ethanol blended gasoline were carried out using an optical sensor installed in the spark plug with laser infrared absorption technique. The spark plug sensor for in-situ fuel concentration measurement was applied to a port injected SI engine. The molar absorption coefficients of ethanol blended gasoline were determined for various pressures and temperatures in advance using a constant volume vessel with electric heating system. Ethanol blended gasoline with high volumetric ratios shows lower molar absorption coefficients due to lower molar absorption coefficients of ethanol. The molar absorption coefficients of ethanol blended gasoline can be estimated by considering the molar fraction of each component.
Technical Paper

Analysis of Diesel Engine Emissions Reduction by Late Intake Valve Close and VTG Turbocharger Using 1-D Simulation

2008-10-06
2008-01-2444
A 1-D GT-Power model based investigation has been carried out to identify the impact of late intake valve closing (LIVC) on fuel economy and emission reduction of a modern small bore diesel engine. The diesel engine examined employed a variable turbine geometry (VTG) turbocharger with air-to-air charge cooler, cooled low pressure exhaust gas re-circulation (LP-EGR), and cooled high pressure exhaust gas re-circulation (HP-EGR). The LIVC system investigated varied the closing time of the intake valve by increasing or decreasing the dwell at the maximum valve lift point. This paper describes how the fuel economy and NOx emission of the diesel engine were affected by varying the intake valve closing time. The intake valve closing time was delayed by as much as 60 degrees.
Technical Paper

Ion Current in a Homogeneous Charge Compression Ignition Engine

2007-10-29
2007-01-4052
Homogeneous charge compression ignition (HCCI), has the potential to improve the fuel economy and to reduce NOx emission significantly. Spark plug in SI engine and fuel injector in diesel engine can be used directly to control the start of combustion and the combustion period. However, the combustion of HCCI engine is controlled by the chemical kinetic mainly due to the temperature histories in the cylinder. Therefore the combustion process of HCCI engine cannot be directly controlled. Ion sensors such as a spark plug or a gasket are useful to detect the combustion information in production engines. In this study, the ion current was measured in an HCCI engine with the heated charge mixture of fuel and air without EGR when the charge temperature, equivalence ratio and fuel were varied. Simultaneously in-cylinder pressure was measured and the rate of heat release was calculated. The relationship between the rate of heat release and the ion current is mainly discussed.
Technical Paper

Gas Temperature Measurement in a DME-HCCI Engine using Heterodyne Interferometry with Spark-Plug-in Fiber-Optic Sensor

2007-07-23
2007-01-1848
Non-intrusive measurement of transient unburned gas temperatures was developed with a fiber-optic heterodyne interferometry system. Using the value of the Gladstone-Dale constant for DME gas and combustion pressure we can calculate the in-cylinder temperature inside unburned and burned region. In this experimental study, it was performed to set up a fiber-optic heterodyne interferometry technique to measure the temperature before and behind the combustion region in a DME-HCCI engine. At first, measured temperature was almost the same as the temperature history assuming that the process that changes of the unburned and the burned are polytropic. In addition, we measured the temperature after combustion which of condition was burned gas with DME-HCCI combustion. The developed heterodyne interferometry used the spark-plug-in fiber-optic sensor has a good feasibility to measure the unburned and burned temperature history.
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