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An oxidation catalyst was fitted on a DI diesel engine for an experimental study involving an oxidation catalyst and the use of superheated steam for fumigating the intake air. Results are compared with that of the influence of low level of fumigation of the intake air with superheated diesel fuel. Exhaust emissions of NOx, CO, UHC, TPM, SOF and Carbon were measured and quantified on upstream and downstream of a low light off temperature (250 °C) oxidation catalyst. The technique used an electric vaporizer for producing superheated steam and prevaporised superheated diesel fumes at 350 °C, respectively. A low emissions version of Perkins 4-236 engine with squish lip piston was run both with and without fumigation at two speeds 1200 rpm and 2200 rpm. Roughly covering both city and highway running conditions.

Results showed the influence of the oxidation catalyst on exhaust emissions from a DI diesel engine due to the partial premixing, fumigation of the intake air with diesel fuel. Exhaust emissions of NOx, CO, UHC, TPM, SOF and Carbon were measured and quantified on upstream and downstream of a low light off temperature (250 °C) oxidation catalyst. Two methods of diesel fumigation of the intake air with fuel were used. The difference between these two methods was the degree of premixing of diesel fuel with the intake air. The first technique used a high-pressure fine diesel spray onto a glow plug and the second technique used an electric vaporizer for prevaporised superheated diesel fumes at 350 °C. A low emissions version of Perkins 4-236 engine with squish lip piston was run both with and without fumigation at two speeds 1200 rpm and 2200 rpm. Roughly covering both city and highway running conditions.

Results of an experimental study of a DI Diesel engine are presented, which show the influence of partial premixing fumigation of the intake air with diesel fuel on the exhaust emissions and the engine performance parameters. Exhaust emissions of NOx, CO, UHC, TPM, SOF and Carbon were measured and quantified. Engine performance parameters include the event of the start of combustion and fuel consumption besides other parameters, which were published elsewhere. The study also showed that during a “normal operation” of a DI diesel engine, no emissions trade-off exists between NOx and TPM. Rather these emissions need separate technological measures for their specific control. Two methods of diesel fumigation were used. The difference between these two methods was the degree of premixing of diesel fuel with the intake air.

Reduction of NOx was achieved in an experimental study in a DI Diesel engine. Results are presented, which show the comparison of the influence of partial fumigation of the intake air with superheated diesel fuel vapour and that of steam on the exhaust emissions and the engine performance parameters. Exhaust emissions of NOx, CO, UHC, TPM, SOF and Carbon were measured and quantified. The technique used for fumigating the intake air with fuel and steam consisted of an electric vaporizer for producing perfectly prevaporised superheated diesel fumes and steam at 350°C. A low emissions version of Perkins 4-236 engine with squish lip piston was run with the fumigation of the intake air with superheated fuel vapour and that of steam at two speeds 1200 rpm and 2200 rpm, roughly covering both city and highway running conditions.

This work is part of a larger programme to investigate the storage at low power conditions and release at high power conditions in real diesel engine exhaust systems. The initial particle storage in the oxidation catalyst, followed by a release of particles a few minutes later, is explored, and the associated particle size distribution changes determined. A Ford 1.8L IDI Diesel Engine, Turbocharged and Intercooled (TCIC), and equipped with Exhaust Gas Recirculation (EGR), was used under high speed and high power conditions, both during cold start. The commercial close-coupled diesel oxidation catalyst had an associated hydrocarbon adsorber for cold start hydrocarbon control. The tests were carried out using a step cold start to a fixed low power output, typical of city driving. The ELPI particle size analyser was used together with constant temperature gravimetric filter based mass samples upstream and downstream of the catalyst.

The accumulation and release of particulate matter within the exhaust system of a modern light-duty diesel engine was studied during a step cold start to three steady state load conditions, idle, 10 and 15kW. Changes in particulate mass concentration through the various components of the exhaust system were dependent on the previous short-term history of the engine operation, and on the engine speed reached during cold start. Particulate matter was deposited within the oxidation catalyst when cold and in the downstream exhaust silencer at idle and low power conditions. Particulate matter was released from the first silencer at all three test conditions and this release exceeded the deposition in the downstream silencer and resulted in a net exhaust system particulate blowout, at all three test conditions. This was a large fraction of the tailpipe emissions at all three test conditions.

Diesel exhaust particle size distribution and total number concentration were measured at different positions along the exhaust system of a practical light-duty passenger car diesel engine. Continuous particle size measurements during the diesel cold start were made in 12 particle size ranges using the ELPI particle size analyser. Three engine speeds were studied using a step cold start procedure to the set load and speed condition. The exhaust system had an oxidation catalyst with hydrocarbon absorber and two silencers. Particle size distributions were determined upstream and downstream of the catalyst and the two silencers. There were considerable variations in the particle number and size distribution after the cold start. The catalyst was shown to act as a store for fine particles and there were further particle losses across the two silencers.

SYNOPSIS A method of cleaning the oil on line was investigated using a bypass fine particulate filter followed by an infra red heater to remove water and light diesel fractions in the oil. This was tested on a range of on road vehicles and a Ford 1.8 litre IDI passenger car engine on a test bed. Comparison was made with the oil quality on the same vehicles and engines without the on-line recycler. Test times were from 200 to 1500 hours of oil ageing and some of the tests showed that the oil quality was still good after 4 times the normal oil life. The results showed that the on line oil recycler cleaning system reduced the rate of fall of the TBN and rate of increase of the TAN. There was a very significant reduction in the soot in oil and the fuel dilution. There was also a consistent reduction in all the wear metals apart from copper and a decrease in the rate of reduction of oil additives. There was also measured on the Ford IDI engine a 5% reduced fuel consumption.

A base diesel fuel with 37% 1-3 ring aromatics and 12.9% PAH was passed through a dearomatising process that removed the two and three ring aromatics and reduced the single ring aromatics to 14%. These two fuels plus a combination of 60% of the original fuel with 40% of the low aromatic fuel were tested on a Perkins Phaser TCIC diesel engine of US 1991 emissions standards over the EC 13 mode cycle. The fuels and particulate SOF were analysed for all the n-alkanes and all of the PAH of significant concentration. The high speed maximum power particulate SOF were analysed in detail for all three fuels and mass emissions of 15 n-alkanes and 15 PAH determined and 15 other non-fuel PAH searched for. Most of the results showed that the composition of the SOF in terms of n-alkane and PAH was predominantly unburnt fuel compounds, the fuel with negligible PAH had very low PAH emissions compared with the parent fuel with a high PAH content.

The relationship between a diesel engine lubricating oil consumption and the particulate volatile unburnt lube oil emissions depends on the combustion efficiency of the lube oil in the engine. Very little data exists on this topic and this is reviewed. An experimental procedure for the determination of lubricating oil consumption from a calcium mass balance between the lubricating oil and particulate was used combined with a thermogravimetric analysis of the particulate to obtain the unburnt lube oil emissions, together these techniques enabled the lube oil combustion efficiency to be determined This technique only requires the particulate filter paper as an experimental measurement in the engine test. Initial results for a Perkins 4-236 NA DI diesel engine are presented for a range of loads and speeds.

The results of an experimental study in a DI Diesel engine are presented which shows that partial premixing, using direct diesel fumigation of the inlet air, achieved a reduction in the ignition delay, the magnitude of high frequency rapid pressure fluctuations, the maximum rate of pressure rise and the amplitude of the rate of the high frequency pressure oscillations. Two methods of diesel fumigation were investigated. The difference between these two methods was the degree of premixing of diesel fuel with the inlet air. The first technique used a fine (5 micron) diesel spray onto a glow plug and the second technique used prevaporised diesel. A Perkins 4-236 engine was run both with and without fumigation at two different steady state speeds roughly covering both city and highway running conditions.

Diesel fuel was injected into the inlet air port of a Perkins 4-236 NADI diesel engine using a Stanadyne 5 micron fuel injector directed onto the back of the inlet valve so as to give the best port fuel injection vaporisation. The fuel was timed to be injected when the inlet valve was open and the exhaust valve closed. Up to 20% of the maximum power fuel flow was injected into the inlet port and the effect is to reduce the diffusion burning phase of diesel combustion at maximum power and hence to reduce soot emissions. The results show that an older relatively high emitting diesel engine can be retrofitted with this technology to produce large soot emission reductions with soot reduced to the level of modern low emission engines. Fumigation also decreases the ignition delay, which at constant fuel injection timing reduces the NOx emissions.

N-hexadecane, kerosene and diesel fuels were used for powering a new IDI diesel engine in order to elucidate the role of in-cylinder pyrosynthesis of PAH in diesel emissions. The present work is a complementary to previous investigations (1,2,3) where exhaust deposits have contributed to and interfered with the results. This was eliminated by using a brand new deposit-free engine. Nonetheless, high levels of PAH were detected in the exhaust even with the PAH free fuels. This was attributable to the high rates of lube oil consumption during the running-in period of this engine. The fuel PAH were also shown to play a significant role in the total emissions of these species in diesel combustion.

An old single cylinder Petter AA1 and a new four cylinder Ford 1.61 engines were operated over a wide range of steady state conditions using kerosene and diesel fuels. The two engines exhibited different trends in forming the particulate emissions. For both fuels the particulate emissions were dominated by the carbon for the old engine, and by the SOF for the new engine where the latter was characterized by its low level of emissions. The engine operating conditions also influenced the emissions of the different particulate fractions. Generally, the old engine had higher unburnt lube oil emissions as well as high survival of diesel n-alkanes and PAH in the emissions. However, in the case of kerosene and the new engine when operated both with kerosene and diesel fuel, the pyrosynthesis of these compounds was evident. Sulphates in the particulates, which originated mainly in the fuel, were shown to incorporate low levels of background from the engine deposits and the lubricating oil.

A 1117cc Ford Valencia SI engine was used to investigate the influence on emissions of relatively large (10-30%) additions of ethanol to gasoline. The ethanol was shown to extend the lean burn range and improve the specific energy consumption in the lean burn region. Addition of ethanol significantly reduced NOx and CO by over 50% and increased slightly HC and condensible hydrocarbons, but had little effect on NMHC.

Pure sunflower oil was used in a Perkins 4-236 DI diesel engine at 2200 rpm and maximum power, particulate samples at 50°C were obtained from the exhaust 7m from the exhaust port in an air cooled exhaust pipe. The engine lubricating oil was fresh and contained no fuel contamination. The sunflower oil had higher particulate, UHC, CO and NOx emissions than for diesel. This was attributed to the shorter ignition delay and higher diffusive burning. The higher UHC emissions also resulted in a higher particulate SOF. Sunflower oil contained no fuel PAH above 1 ppm and there was no source of PAH from the lubricating oil. However, significant PAH emissions were found in the particulate SOF, but at a level well below that for diesel. It was shown that the bulk of this PAH could be attributed to the thermal desorption of PAH from the exhaust pipe walls. Hence, there was little PAH generated by pyrosynthesis as part of the combustion process.

The reduction of Diesel particulate SOF, including the PAH was investigated using a conventional one pass Englehard PTX exhaust catalyst, which formed part of an underground mine Diesel exhaust clean up system. The reduction in total particulate mass and the SOF mass was approximately 70% for exhaust temperatures above 250 C, which was better than for the low MW gas phase UHC. For the PAH and other high MW compounds in the SOF a 70% reduction in the mass emissions was achieved for temperatures above 170 C. This greater catalytic efficiency at lower temperatures for high molecular weight compounds was attributed to these compounds, at the catalyst temperature, being in the liquid phase absorbed into the particulate and in direct, locally concentrated, large surface area contact with the catalyst surface. The low MW compounds of the SOF would be in the gas phase at the catalyst temperature.

The relationship between Diesel fuel composition and that of the solvent organic fraction of Diesel particulates; was investigated for an old DI Petter engine and a current technology DI Perkins engine. Polynuclear aromatic compounds (PAC) were indentified using high resolution capillary column chromatography with a parallel triple detector system for polycyclic aromatic hydrocarbons (PAH), nitrogen containing PAH (PANH) and sulphur containing PAH (PASH). The Perkins engine gave emissions with much lower unburnt hydrocarbons than the Petter engine and this was shown to be due mainly to the much greater efficiency of burn out of low molecular weight fuel compounds including n-alkanes and PAH. It was conclusively shown for both engines that the bulk of the particulate solvent organic fraction (SOF), including the PAH fraction, was unburnt Fuel.