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Technical Paper

Experimental and 1D Numerical Investigations on the Exhaust Emissions of a Small Spark Ignition Engine Considering the Cylinder-by-Cylinder Variability

2020-04-14
2020-01-0578
This paper reports a numerical and experimental analysis on a twin-cylinder turbocharged Spark Ignition engine carried out to investigate the cylinder-to-cylinder variability in terms of performance, combustion evolution and exhaust emissions. The engine was tested at 3000 rpm in 20 different steady-state operating conditions, selected with the purpose of observing the influence of cylinder-by-cylinder A/F ratio variations and the EGR effects on the combustion process and exhaust emissions for low to medium/high loads. The experimental outcomes showed relevant differences in the combustion evolution (characteristic combustion angles) between cylinders and not negligible variations in the emissions of the single cylinder exhaust and the overall engine one. This misalignment resulted to be due to differences in the injected fuel amount by the port injectors in the two cylinders, mainly deriving from the specific fuel rail geometry.
Technical Paper

Impact of Cooled EGR on Performance and Emissions of a Turbocharged Spark-Ignition Engine under Low-Full Load Conditions

2019-09-09
2019-24-0021
The stringent worldwide exhaust emission legislations for CO2 and pollutants require significant efforts to increase both the combustion efficiency and the emission quality of internal combustion engines. With this aim, several solutions are continuously developed to improve the combustion efficiency of spark ignition engines. Among the various solutions, EGR represents a well-established technology to improve the gasoline engine performance and the nitrogen-oxides emissions. This work presents the results of an experimental investigation on the effects of the EGR technique on combustion evolution, knock tendency, performance and emissions of a small-size turbocharged PFI SI engine, equipped with an external cooled EGR system. Measurements are carried out at different engine speeds, on a wide range of loads and EGR levels. The standard engine calibration is applied at the reference test conditions.
Technical Paper

Impact of Ethanol-Gasoline Port Injected on Performance and Exhaust Emissions of a Turbocharged SI Engine

2018-04-03
2018-01-0914
This paper presents results of an experimental investigation on a flexible port dual fuel injection using different ethanol to gasoline mass fractions. A four stroke, two cylinder turbocharged SI engine was used for the experiments. The engine speed was set at 3000 rpm, tests were carried out at medium-high load and two air-fuel-ratio. The initial reference conditions were set running the engine, fueled with full gasoline at the KLSA boundary, in accordance with the standard ECU engine map. This engine point was representative of a rich mixture (λ=0.9) in order to control the knock and the temperature at turbine inlet. The investigated fuels included different ethanol-gasoline mass fractions (E10, E20, E30 and E85), supplied by dual injection within the intake manifold. A spark timing sweep, both at stoichiometric and lean (λ=1.1) conditions, up to the most advanced one without knock was carried out.
Journal Article

Water Injection: a Technology to Improve Performance and Emissions of Downsized Turbocharged Spark Ignited Engines

2017-09-04
2017-24-0062
Knock occurrence and fuel enrichment, which is required at high engine speed and load to limit the turbine inlet temperature, are the major obstacles to further increase performance and efficiency of down-sized turbocharged spark ignited engines. A technique that has the potential to overcome these restrictions is based on the injection of a precise amount of water within the mixture charge that can allow to achieve important benefits on knock mitigation, engine efficiency, gaseous and noise emissions. One of the main objectives of this investigation is to demonstrate that water injection (WI) could be a reliable solution to advance the spark timing and make the engine run at leaner mixture ratios with strong benefits on knock tendency and important improvement on fuel efficiency.
Journal Article

Experimental and Numerical Study of the Water Injection to Improve the Fuel Economy of a Small Size Turbocharged SI Engine

2017-03-28
2017-01-0540
In this work, a promising technique, consisting of a liquid Water Injection (WI) at the intake ports, is investigated to overcome over-fueling and delayed combustions typical of downsized boosted engines, operating at high loads. In a first stage, experimental tests are carried out in a spark-ignition twin-cylinder turbocharged engine at a fixed rotational speed and medium-high loads. In particular, a spark timing and a water-to-fuel ratio sweep are both specified, to analyze the WI capability in increasing the knock-limited spark advance. In a second stage, the considered engine is schematized in a 1D framework. The model, developed in the GT-Power™ environment, includes user defined procedures for the description of combustion and knock phenomena. Computed results are compared with collected data for all the considered operating conditions, in terms of average performance parameters, in-cylinder pressure cycles, burn rate profiles, and knock propensity, as well.
Journal Article

Water Injection to Enhance Performance and Emissions of a Turbocharged Gasoline Engine under High Load Condition

2017-03-28
2017-01-0660
The potential benefits of water injection on performance and emissions were investigated on a downsized PFI twin-cylinder turbocharged spark ignition engine. Experiments were carried out at high load condition (~15.5 bar IMEP) within the engine speed range from 3500 to 4500rpm with a step of 500 rpm. For each test case the effect of the injected water quantity on combustion and exhaust emissions was investigated by sweeping from 10%w to 30%w the water to gasoline ratio. The water was injected at the same timing as the gasoline by a low pressure injection system external controlled. Tests were performed at WOT conditions exploring, for each operating condition, a spark sweep from knock-free up to knock-limited operation. Compared to the full gasoline reference case, the water injection allowed to advance extensively the spark timing without knock occurrence. The 20% water to gasoline mass fraction gave the best improvements in terms of IMEP.
Journal Article

A Modeling Study of Cyclic Dispersion Impact on Fuel Economy for a Small Size Turbocharged SI Engine

2016-10-17
2016-01-2230
In this paper, the results of an extensive experimental analysis regarding a twin-cylinder spark-ignition turbocharged engine are employed to build up an advanced 1D model, which includes the effects of cycle-by-cycle variations (CCVs) on the combustion process. Objective of the activity is to numerically estimate the CCV impact primarily on fuel consumption and knock behavior. To this aim, the engine is experimentally characterized in terms of average performance parameters and CCVs at high and low load operation. In particular, both a spark advance and an air-to-fuel ratio (α) sweep are actuated. Acquired pressure signals are processed to estimate the rate of heat release and the main combustion events. Moreover, the Coefficient of Variation of IMEP (CoVIMEP) and of in-cylinder peak pressure (CoVpmax) are evaluated to quantify the cyclic dispersion and identify its dependency on peak pressure position.
Technical Paper

A Non-Linear Regression Technique to Estimate from Vibrational Engine Data the Instantaneous In-Cylinder Pressure Peak and Related Angular Position

2016-10-17
2016-01-2178
In this paper, a downsized twin-cylinder turbocharged spark-ignition engine is experimentally investigated at test-bench in order to verify the potential to estimate the peak pressure value and the related crank angle position, based on vibrational data acquired by an accelerometer sensor. Purpose of the activity is to provide the ECU of additional information to establish a closed-loop control of the spark timing, on a cycle-by-cycle basis. In this way, an optimal combustion phasing can be more properly accomplished in each engine operating condition. Engine behavior is firstly characterized in terms of average thermodynamic and performance parameters and cycle-by-cycle variations (CCVs) at high-load operation. In particular, both a spark advance and an A/F ratio sweep are actuated. In-cylinder pressure data are acquired by pressure sensors flush-mounted within the combustion chamber of both cylinders.
Journal Article

CFD Analysis of Combustion and Knock in an Optically Accessible GDI Engine

2016-04-05
2016-01-0601
The occurrence of knock is the most limiting hindrance for modern Spark-Ignition (SI) engines. In order to understand its origin and move the operating condition as close as possible to onset of this potentially harmful phenomenon, a joint experimental and numerical investigation is the most recommended approach. A preliminary experimental activity was carried out at IM-CNR on a 0.4 liter GDI unit, equipped with a flat transparent piston. The analysis of flame front morphology allowed to correlate high levels of flame front wrinkling and negative curvature to knock prone operating conditions, such as increased spark timings or high levels of exhaust back-pressure. In this study a detailed CFD analysis is carried out for the same engine and operating point as the experiments. The aim of this activity is to deeper investigate the reasons behind the main outcomes of the experimental campaign.
Technical Paper

Plasma Assisted Ignition Effects on a DISI Engine Fueled with Gasoline and Butanol under Lean Conditions and with EGR

2016-04-05
2016-01-0710
Considering the generalized diversification of the energy mix, the use of alcohols as gasoline replacement is proposed as a viable option. Also, alternative control strategies for spark ignition engines (SI) such as lean operation and exhaust gas recirculation (EGR) are used on an ever wider scale for improving fuel economy and reducing the environmental impact of automotive engines. In order to increase the stability of these operating points, alternative ignition systems are currently investigated. Within this context, the present work deals about the use of plasma assisted ignition (PAI) in a direct injection (DI) SI engine under lean conditions and cooled EGR, with gasoline and n-butanol fueling. The PAI system was tested in an optically accessible single-cylinder DISI engine equipped with the head of a commercial turbocharged power unit with similar geometrical specifications (bore, stroke, compression ratio).
Technical Paper

An Experimental Investigation of Alcohol/Diesel Fuel Blends on Combustion and Emissions in a Single-Cylinder Compression Ignition Engine

2016-04-05
2016-01-0738
UV-visible digital imaging and 2D chemiluminescence were applied on a single cylinder optically accessible compression ignition engine to investigate the effect of different alcohol/diesel fuel blends on the combustion mechanism. The growing request for greenhouse gas emission reduction imposes to consider the use of alternative fuels with the aim of both partially replacing the diesel fuel and reducing the fossil fuel consumption. To this purpose, the use of ABE (Acetone-Butanol-Ethanol) fermentation could represent an effective solution. Even if the different properties of alcohols compared to Diesel fuel limit the maximum blend concentration, low blend volume fractions can be used for improving combustion efficiency and exhaust emissions. The main objective of this study was to investigate the effects of the different fuel properties on the combustion evolution within the combustion chamber of a prototype optically accessible compression ignition engine.
Journal Article

Butanol-Diesel Blend Spray Combustion Investigation by UV-Visible Flame Emission in a Prototype Single Cylinder Compression Ignition Engine

2015-09-06
2015-24-2435
The paper reports the results of an experimental investigation carried out in a prototype optically accessible compression ignition engine fuelled with different blends of commercial diesel and n-butanol. Thermodynamic analysis and exhaust gas measurements were supported by optical investigations performed through a wide optical access to the combustion chamber. UV-visible digital imaging and 2D chemiluminescence were applied to characterize the combustion process in terms of spatial and temporal occurrence of auto-ignition, flame propagation, soot and OH evolution. The paper illustrates the results of the spray combustion for diesel and n-butanol-diesel blends at 20% and 40% volume fraction, exploring a single and double injection strategy (pilot+main) from a common rail multi-jet injection system. Tests were performed setting a pilot+main strategy with a fixed dwell time and different starts of injection.
Journal Article

Experimental Evaluation of an Advanced Ignition System for GDI Engines

2015-09-06
2015-24-2520
A plasma ignition system was tested in a GDI engine with the target of combustion efficiency improvement without modifying engine configuration. The plasma was generated by spark discharge and successively sustained to enhance its duration up to 4 ms. The innovative ignition system was tested in an optically accessible single-cylinder DISI engine to investigate the effects of plasma on kernel stability and flame front propagation under low loads and lean mixture (λ≅1.3). The engine was equipped with the head of a commercial turbocharged engine with similar geometrical specifications (bore, stroke, compression ratio). All experiments were performed at 2000 rpm and 100 bar injection pressure. UV-visible 2D chemiluminescence was applied in order to study the flame front inception and propagation with particular interest in the early combustion stages. A bandpass filter allowed selecting luminous signal due to OH radicals.
Technical Paper

Combustion Process Investigation in a DISI Engine Fuelled with n-butanol Through Digital Imaging and Chemiluminescence

2015-09-01
2015-01-1887
Direct-injection spark-ignition (DISI) engines have been adopted increasingly by the automotive industry in recent years due to their performance, reduced impact on the environment, and customer demand for advanced technology. However, detailed combustion processes in such engines are still not thoroughly analysed and understood. This work reports on the effects of different control parameters on the combustion process, such as fuel type, ignition timing and exhaust gas recirculation. Pure n-butanol and gasoline were used. All experiments were performed at 2000 rpm and 100 bar injection pressure in a transparent single-cylinder DISI engine equipped with the head of a commercial turbocharged engine with similar geometrical specifications (bore, stroke, compression ratio). Crank angle resolved 2D chemiluminescence in the UV range for OH radical and CO2 detection was performed with an ICCD camera and a high-speed CMOS camera was used for cycle resolved imaging.
Technical Paper

Effect of Control Parameters in an Optical DISI Engine with Gasoline-Butanol Fueling

2015-09-01
2015-01-1944
Effects of n-butanol on the combustion process in a direct injection spark ignition engine were investigated through flame visualization and spectroscopy. An optically accessible engine was equipped for the trials with a commercial cylinder head and wall guided injection system. Injection pressure (100 bar) and engine speed (2000 rpm) were fixed while injection timing and duration were changed to realise stoichiometric and lean fuelling in homogenous charge conditions. Specifically, UV-visible digital imaging was applied in order to study the flame front inception and propagation with particular interest in the early combustion stages. UV-visible natural emission spectroscopy was applied to investigate the formation and the evolution of the main chemical compounds characterizing the spark ignition and combustion processes. Detailed image processing allowed to correlate the morphology and the local flame front curvature with thermodynamic data.
Journal Article

Split Injection in a DISI Engine Fuelled with Butanol and Gasoline Analyzed through Integrated Methodologies

2015-04-14
2015-01-0748
In this study, experiments were carried out in an optical single-cylinder Direct Injection Spark Ignition engine fuelled with n-butanol and gasoline, alternatively. The engine is equipped with the head of a commercial turbocharged engine with similar geometrical specifications (bore, stroke, compression ratio). The head has four valves and a centrally located spark device with surface charge ignition. A conventional elongated hollow Bowditch piston is used and an optical crown, accommodating fused-silica window, is screwed onto it. The injector is side mounted and features 6 holes oriented to guide the jets towards the piston crown. During the experimental activity, the injection pressure was maintained at 100 bar for all conditions; the injection timing and the number of injections were adjusted to investigate their influence on combustion and emissions.
Technical Paper

Flame Contour Analysis through UV-Visible Imaging during Regular and Abnormal Combustion in a DISI Engine

2015-04-14
2015-01-0754
Crank angle resolved imaging in the UV-visible spectral range was used to investigate flame front characteristics during normal combustion, surface ignition and light knock conditions. ‘Line of sight’ measurements provided information on local wrinkling: the evaluation was based on a statistical approach, with multiple frames taken at the same crank angle during consecutive cycles. This allowed the results during normal combustion to be representative for the specific operational conditions and to a good degree independent from the effects of cyclic variation. Abnormal combustion on the other hand, was investigated on a cycle-to-cycle basis, given the stochastic nature of such phenomena. The experimental trials were performed at fixed engine speed on an optically accessible direct injection spark ignition (DISI) engine equipped with the cylinder head of a four cylinder 16-valves commercial power unit.
Technical Paper

Characterization of Alcohol Sprays from Multi-Hole Injector for DISI Engines through PIV Technique

2015-04-14
2015-01-0927
The use of alcohols as alternative to gasoline for fuelling spark-ignition (SI) engines is widespread. Growing interest is paid for n-butanol because of its characteristics that are similar to gasoline. If compared with other alcohols, n-butanol has higher energy content and miscibility with gasoline, lower hygroscope and corrosive properties making it an attractive solution for gasoline replacement. Even if several studies have been conduced to characterize the n-butanol combustion within Spark Ignition engines, few data are available on atomization and spray behavior. This paper reports the results of an experimental investigation to characterize the velocity vector field of two fuel-sprays injected by a 6-hole nozzle for Direct Injection Spark Ignition (DISI) engine. 2D Mie-scattering and Particle Image Velocimetry (PIV) measurements were carried out in an optically accessible vessel at ambient temperature and pressure.
Technical Paper

Optical Properties Investigation of Alternative Fuels Containing Carbon-Based Nanostructures

2014-10-13
2014-01-2765
Liquids with stable suspensions of nanoscale materials are defined as nanofluids. As reported in recent scientific literature, a very small amount of suspended nanostructures has the potential to enhance the thermo physical, transport and radiative properties of the base fluid. One of the main applications of this technology is in the field of combustion and fuels. In fact, adding nanomaterials (such as metals, oxides, carbides, nitrides, or carbon-based nanostructures) to liquid fuels is able to enhance ignition and combustion. The focus of this research is to gain a fundamental understanding of the characteristics of a nanofluid fuel prepared using carbon nanoparticles (CNPs) and multi-walled carbon nanotubes (MWCNTs) dispersed in butanol. This study starts with the investigation of the optical properties of the mixtures. The transmission spectra of the nanofluids are measured in a wide wavelength range from UV (250 nm) to near IR (800 nm).
Technical Paper

Effect of Different Fuels Properties on Emissions and Performance of a Light Duty Four-Cylinder Diesel Engine Under Premixed Combustion

2014-10-13
2014-01-2674
The use of biodiesel or oxygenated fuels from renewable sources in diesel engines is of particular interest because of the low environmental impact that can be achieved. The present paper reports results of an experimental investigation performed on a light duty diesel engine fuelled with biodiesel, gasoline and butanol mixed, at different volume fractions, with mineral diesel. The investigation was performed on a turbocharged DI four cylinder diesel engine for automotive applications equipped with a common rail injection system. Engine tests were carried out at 2500 rpm, 0.8 MPa of brake mean effective pressure selecting a single injection strategy and performing a parametric analysis on the effect of combustion phasing and oxygen concentration at intake on engine performance and exhaust emissions. The experiments demonstrated that the fuel properties have a strong impact on soot emissions.
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