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The Oculus sensor deployment platform research and development was conducted by the Center for Industrial Research Applications (CIRA) at West Virginia University (WVU). Oculus is a cost-effective reconnaissance platform available for use on a C-130 aircraft variants B through H. This system has a base of two standard MIL-463L pallets, an operators station and sensor pallet, that are loaded and rolled into place. The fore pallet or operator’s station holds three controllers, processing equipment for sensor data, and power regulation equipment. The aft pallet, or sensor pallet, located on the cargo ramp, contains sensors that, when in position, can be pointed at the ground. These reconnaissance sensors are situated in a pod that is mounted to four arms to allow more than 200 degrees of rotation, and are mounted to a movable plate that allow for linear movement.

At flight levels above the ceiling of 10,000 feet, during the operational phase of a sensor deployment system for a C-130 aircraft, it becomes necessary to seal the cargo hold to maintain pressure for the safety and comfort of the crew and operators. In order for the sensor deployment System to have full mission support capabilities for DoD reconnaissance needs, a system must be designed where-by the cargo area may be sealed once the system has been deployed. Currently, with the sensor pod in position, the ramp can be closed to within a few inches of the locked position. The door in this position, for stability during flight, must be locked and structurally supported to maintain the aircrafts design requirements. This presents the first of a series of issues that must be examined for the success of the final design. To seal the remaining area, an expanding “bladder-seal” has been developed.

When designing the Oculus sensor platform, many safety issues such as designing fail safes, adapting to flying situations, and examining situations produced by exposure to real-world conditions were taken into consideration. When predicting maintenance issues, environmental conditions that the platform will have to encounter were assessed. A material that was lightweight and strong enough to withstand the harsh environmental conditions experienced outside the C-130 aircraft was needed. In addition to the material used, another issue addressed was the ability to repair the platform easily and efficiently. Normal operations expose the components to significant wear and tear, which requires the replacement of parts to maintain safe operations. Oculus was constructed to allow for component replacement without deconstruction of the entire platform. While environmental factors were a concern, mechanical design and functionality, along with safety, was vital to the project.

Project Oculus is an in-flight deployable mechanical arm/pod system that will accommodate 500 pounds of sensor payload, developed for a C-130 military aircraft. The system is designed for use in counter narco-terrorism and surveillance applications by the Department of Defense and the National Guard [1]. A prototype of the system has been built and is in the testing/analysis phase. The purpose of this study was to analyze the actual stresses and strains in the critical areas found using previous Finite Element (FE) simulations and to ensure that acceptable safety requirements have been met. The system components tested will be redesigned, tested, and reconstructed in the case of unacceptable safety factors or if more reliable methods can be implemented. The system was built to be deployed and retracted in flight, to avoid causing any problems in take off and landing.

In this analysis the structural integrity of the rotational system of a standardized roll-on, roll-off sensor pallet system was authenticated. The driving force behind this analysis was to ensure the structural integrity of the system and to locate the areas with optimization potential. This process will ideally lead to the weight reduction of individual components thereby allowing for the transportation of greater cargo during flight. Scaling down of these excessive areas will also allow for a reduced production cost and an increase in efficiency of the system. The study was comprised of the failure susceptibility of the individual components of the system. The major results include the optimization potential of individual components, as well as strategically rating and categorizing the failure capability of the components.

Project Oculus, an experimental configurable sensor platform for deploying airborne sensors on a C-130 aircraft, is currently in its pre-flight testing phase. The electronics driving the platform are available commercially off the shelf (COTS) and as such are not automatically rated to comply with stringent military electromagnetic standards as defined in MIL-STD-461. These COTS electronics include efficient switching power converters, variable frequency motor drives (VFD), and microprocessor based equipment, all of which can present electromagnetic interference (EMI) issues. Even in a design where EMI issues were not considered up front, it is often possible to bring the overall configuration into compliance. Switching and digital clock signals produce both conducted and radiated noise emissions. Long cable runs and enclosure apertures become noise transmitting antennas. Large switching currents place noise on the power lines causing interference with other equipment.

Enhancing the capabilities of established airframes to meet expanded mission requirements is preferential to the design of specialized aircraft. The high cost associated with the research and development of a specialized aircraft platform has shifted the concentration towards the modification of existing aircraft to support multiple C4ISR missions. The recently developed Oculus sensor deployment system is one such example of this trend, providing a fully integrated aerial visual enhancement platform with multi-mission capabilities. This paper provides a short survey of the Oculus sensor pallet system and overviews some of the multiple guidelines used which ensure that various remote sensing technologies may be securely and simultaneously deployed.

The development of a standardized roll-on, roll-off (RoRo) sensor pallet system for a C-130 aircraft was conceived by the National Guard and the Counter Narco-Terrorism Technology Development Office to assist in counterdrug reconnaissance activities within the United States and surveillance and reconnaissance missions worldwide. West Virginia University was contracted to perform the design and development of this system because of their innovative design ideas. Before development, the design parameters were established by these two DoD agencies, their mission requirements and by the limitations of the C-130 aircraft. These limitations include using Commercial off the Shelf (COTS) and Government off the Shelf (GOTS) items when developing the system that must be universal on all C-130 aircrafts variants B thru H. Further design criteria are by the limitations of the C-130 aircraft and its existing mission requirements.

Analysis of two types of bearings has been performed for the rotor shaft of the Rand Cam™ engine. Rolling element bearings and a combination of journal and thrust bearings for selected engine configurations have been considered. The engine configurations consist of four, five, six, seven, and eight vanes. The bearing geometry and orientation was also addressed. This analysis is crucial due to the potentially large axial loading on the bearings and the need for the bearing arrangement to be compact and reliable. An emphasis was placed on the combination of fluctuating axial and radial loads and the resulting effect upon the bearings. Tapered roller bearings were found to be effective. However, a combination of journal and thrust bearings is a more compact bearing arrangement for this application. The eight vane configuration is the most desirable configuration based upon the bearing analysis.