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Resistance Spot Welding is a manufacturing process widely used in several industrial segments, such as automotive, electronics, aerospace and others. It stands out from other welding processes, as it does not require addition material to join parts. This type of process needs to be robust and reliable in order to ensure the quality of the welded joint produced, as any variation in the quality of the weld point can affect the functionality and safety of the final product. The resistance spot welding process uses different technologies and operating sequences that depend on various characteristics, factors and parameters. The combinations and values of these allow for numerous possibilities, making their adjustments time-consuming, costly and exhaustive, so it is necessary to apply statistical techniques to optimize the process. In the literature, it is possible to find several statistical techniques for the optimization of the process.

Companies are gradually developing: 1) complex and/or highly integrated systems including vehicles (as satellites, airplanes, cars, etc.) or equipment (as computers, cell phones, no breaks, etc.) to use under 2) increasingly varied or inhospitable environments, and to survive under 3) increasingly long life cycles and unavoidable changes in staff & facilities & technologies. The overall decision to use (by time, cost, quality, of functions, services, etc.) such end systems under 2 require 4) high Dependability (Reliability, Maintainability, Availability, Correction, Safety, Security, etc.) of them. The overall survival in use (by health monitoring, housekeeping, retrofit, upgrade, etc.) of such end systems under 3 require 5) high Suportability (Maintainability, Adaptability, Availability, Robustness, etc.) of them coupled with the support systems.

Internet of Things (IoT) for real-time applications are demanding more and more high performance, precision, accuracy, modularity, integration, dependability and other attributes in a complex and/or highly integrated environment. Such systems need to provide coordination among the integrated components (e.g. sensors, computer, controller and networks) for enabling the application to take real-time measurements and to translate into controllable, observable and smart actions with strict timing requirements. Therefore, coordination and synchronization are required to ensure the controllable, observable and smart actions of real-time IoT systems. This paper shows the design issues about the coordination and synchronization in the internet of things applied to real-time applications. We also show the current coordination and synchronization techniques and their design issues when applied to IoT systems.

Cyber-physical systems are joint instances of growing complexity and high integration of elements in the information and physical domains reaching high levels of difficulty to engineer an operate them. This happens with satellites, aircraft, automobiles, smart grids and others. Current technologies as computation, communication and control integrate those domains to communicate, synchronize and operate together. However, the integration of different domains brings new challenges and adds new issues, mainly in real time distributed control systems, beginning with time synchronization. In this paper, we present a discussion on time synchronization and their effects in distributed cyber-physical control systems. To do that, we review the literature, discuss some time synchronization techniques used in cyber-physical systems, and illustrate them via model and simulation of a system representative of the aerospace area.

Switching controls are those that can switch between control or plant modes to perform their functions. They have the advantage of being simpler to design than an equivalent control system with a single mode. However, the transients between those modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the control or the plant. So, the smoothing of such transients is vital for their reliability and mantainability. This is can be of extreme importance in the aerospace and automotive fields, plenty of switchings between manual and autopilot modes via relays, or among gears via clutches, for example. In this work, we present a first strategy for smoothing transients in switching controls of aerospace and automotive systems.

Control systems that can switch between control or plant modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between these modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. This is can be of extreme importance in fields such as aerospace and automobilistic, as the switching between manual and autopilot modes or the switching of gears In this work, we will use integral criteria in original ways, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, MatLab or both, using models chosen from aerospace or automobilistic fields.

Control systems that can switch between control modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between control modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. In this work, we will use integral criteria in an original way, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, using as models the system of control of attitude of the Multimission Platform, and a system which keeps the synchrony between two induction motors.

With the growing complexity and integration of systems as satellites, automobiles, aircrafts, turbines, power controls and traffic controls, as prescribed by SAE-ARP-4754A Standard, the time de-synchronization can cause serious or even catastrophic failures. Time synchronization is a very important aspect to achieve high performance, reliability and determinism in networked control systems. Such systems operate in a real time distributed environment which frequently requires a consistent time view among different devices, levels and granularities. So, to guarantee high performance, reliability and determinism it is required a performance evaluation of time synchronization of the overall system. This time synchronization performance evaluation can be done in different ways, as experiments and/or model and simulation.

Current systems such as satellites, aircrafts, automobiles, turbines, power controls and traffic controls are becoming increasingly complex and/or highly integrated as prescribed by the SAE-ARP-4754a Standard. Such systems operate in a real time distributed environment which frequently requires a common knowledge of time among different devices, levels and granularities. So, temporal correctness is mostly needed, besides logical correctness. It can be achieved by hardware clocks and devices, software clocks and algorithms, or both, to avoid or tolerate, within appropriate margins, the time faults or failures that may occur in aerospace and automotive systems. This paper presents an overview of clock synchronization algorithms and their uses in aerospace and automotive systems. It is based on a review of the literature, discussion and comparison of some clock synchronization algorithms with different policies.

The realization of modern systems subjected to automatic control, such as aircraft, automobiles, satellites, rocket launchers, cargo and military ships, and so forth; increasingly assume, within its very set of requirements, the task of providing better dependability, i.e.: safety, reliability, and availability altogether. Towards this demand, fault-tolerant control greatly meets such growing demand of dependability, by its ability of recognizing the occurrence of potentially hazardous/hazardous faults within the overall (closed-loop) system, and by taking remedial action whenever necessary/mandatory. The process of fault tolerance can be segregated into two fundamental steps: (1) that of fault diagnosis, comprising fault detection-isolation-identification, and, (2) control adjustment/reconfiguration. This paper focuses on the second step, of control adjustment/reconfiguration.

Modeling and Simulation (M&S) of dynamic systems based on computers is a multidisciplinary field that involves several knowledge areas and tools, and is broadly used in all development areas of space industry such as rocket and satellite design and construction. Once space systems are divided into several subsystems for ease of engineering, their models are divided the same way for the same reason. Such models may be done using different computational tools that are based on either physical flows, informational flows, or hybrid flows, depending on the subsystem nature. This is specially true for a satellite propulsion subsystem, and its physical (volume, mass, energy, enthalpy, entropy, linear momentum, etc.) flows. This paper presents the modeling and simulation of a satellite propulsion subsystem by physical and signal flows. To accomplish this task, two different computational tools were used: AMESim and MatLab.

The Multimission Platform (MMP) is a generic service module currently in Project at INPE. In the 2001 version, its control system can be switched between nine main Operation Modes and other submodes, according to information from satellite sensors and ground commands. The Nominal Mode stabilizes the MMP in three axes and takes it to a nominal attitude, using three reaction wheels. Each wheel has coarse and fine acquisition submodes. The use of multiple modes of control for specific situations frequently is simpler than projecting a single controller for all cases. However, besides being harder to warrant its general stability, the mere switching between these submodes generates bumps, which can reduce the performance and even damage the actuator or plant. In this work, we present an application of diverse methods to smooth the transition between control submodes of the Nominal Mode of the MMP.

In critical real-time computer systems, whether aircraft, automotive and industrial products it is very common the use of a fixed priority scheduler. The fixed priority scheduler has shown a good performance in control applications even in different applications where it was adopted. But nowadays, to go forward with the technology, be it in hardware and software, schedulers with dynamic priority can be a better alternative in certain situations. The present work aims to show that a variable priority scheduler can improve the performance of a control system obtained with a fixed priority scheduler, even when it was bad conditioned. This study is based on a four motor position control system. For this, the study will make use of a specialized simulation tool. In the future, we intend to extend this study to schedulers that use random and sporadic tasks.

Current systems such as: satellites, aircrafts, automobiles, turbines, power controls and traffic controls are becoming increasingly complex and/or highly integrated as prescribed by the SAE-ARP-4754 Standard. Such systems and their control systems use many modes of operation and many forms of redundancy to achieve high levels of performance and high levels of reliability under changing environments and phases of their lifecycle. The environment disturbances, environment variability, plant non-linear dynamics, plant wear, plant faults, or the non-symmetric plant operation may cause de-synchronization in phase or time among: 1) simultaneous units in the same normal mode of operation; 2) successive units in successive normal modes of operation; 3) main and spare units from normal to faulty modes of operation. So, techniques to reduce those causes or their effects are becoming important aspects to consider in the design of such systems.

The architecture is a concept very broad and important that is directly connected to the realization of a system. It defines what the system is capable of doing, how it accomplishes its mission and how the system is. Currently, the development of system architectures is considered a domain of knowledge where science meets art. In some specific areas, the methods on the development of system architectures are already well formalized. However, when analyzing the evaluation of system architectures such as those for multi-domain control systems, it is clear that there is still much room for rationalization. In these cases, the search for new methods for the evaluation of system architectures is currently in the state of art. In this work we discuss methods used in the verification and validation of control systems architectures of cyber-physical systems based on models and systems metrics.

The supply of electrical power is one of the most important functions required by the diverse payloads of satellites. A fault in the corresponding subsystem might lead to mission or even vehicle loss. Among the causes of such faults, we highlight the phenomenon of thermal avalanche in batteries. It can be explained as an energetic unbalance where the rate of heat generated in the interior of the system exceeds its capacity to dissipate it. This occurred to the OAO1 of NASA just after its launch on April 8, 1966; and with the CBERS2 of CAST and INPE already in orbit in 2007 and 2009. This work presents a discussion on the causes and effects of thermal avalanches in artificial satellite battery charging and discharging systems.

Many control systems switch between control modes according to necessity. That is often simpler than designing a full control to all situations. However, this creates new problems, as determining the composed system stability and the transient during switching. The latter, while temporary, may introduce overshooting that degrade performance and damage the plant. This is particularly true for the MultiMission Platform (MMP), a generic service module currently under design at INPE. Its control system can be switched among nine main Modes of Operation and other submodes, according to ground command or information coming from the control system, mainly alarms. It can acquire one and three axis stabilization in generic attitudes, with actuators including magnetotorquers, thrusters and reaction wheels.

Current systems such as satellites, aircrafts, automobiles, turbines, wind power generators and traffic controls are becoming increasingly complex and/or highly integrated as prescribed by the SAE-ARP-4754 Standard. Such systems frequently require accurate generation, distribution and time or phase synchronization of signals with different frequencies that may be based on one reference signal and frequency. But the environment fluctuations or the non-linear dynamics of these operations cause uncertainties (skew and jitter) in the phase or time of the reference signal and its derived signals. So, techniques to reduce those causes or their effects are becoming important aspects to consider in the design of such systems. The PLL techniques are useful for establishing coherent phase or time references, jitter reduction, skew suppression, frequency synthesis, and clock recovery in numerous systems such as communication, wireless systems, digital circuits, rotors, and others.

In this work, the problem of fault detection, isolation, and reconfiguration (FDIR) for Networked-Control Systems (NCS) of aerospace vehicles is discussed. The concept of fault-tolerance is introduced from a generic structure, and a review on quantitative and qualitative methods (state estimation, parameter estimation, parity space, statistic testing, neural networks, etc.) for FDIR is then performed. Afterwards, the use of networks as loop-closing elements is introduced, followed by a discussion on advantages (flexibility, energy demand, etc.) and challenges (networks effects on performance, closed-loop fault-effects on safety, etc.) represented thereby. Finally, examples of applications on aerospace vehicles illustrate the importance of the discussion herein exposed.

Systems such as satellites, aircrafts, automobiles and air traffic controls are becoming increasingly complex and highly integrated, as prescribed by the SAE ARP 4754 Standard. They integrate many technologies and they work in very demanding environments, sometimes with little or no maintenance, due to the severe conditions of operation. To survive such harsh operating conditions, they require very high levels of reliability, to be reached by a diversity of approaches, processes, components, etc. By their turn, the processes of analysis and decision making shall be improved progressively, as experience accumulates and suggests modifications. Most of this can be translated in models. According to this philosophy, in this work, we discuss the use of Model Based Reliability for improving the results of the Reliability Analysis and FMEA/FMECA of a satellite program, as those conducted at the National Institute for Space Research-INPE, since 1979.