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Because of the concerns regarding global warming caused by greenhouse gases and the high cost of fossil fuels, research on improving the fuel economy and emissions in internal combustion engines has become important. Specifically for spark ignition engines, lean-burning direct injection is the most promising technology because the fuel economy and emissions can be improved using a stable combustion of a stratified mixture. This study aimed to develop a spray-guided, lean-burning liquefied petroleum gas (LPG) direct injection engine through optimizing the combustion parameter controls. In previous research, the brake thermal efficiency in an LPG direct injection engine was significantly increased and stable combustion was secured with an interinjection spark ignition (ISI) strategy under low-load operating conditions.

Nowadays, automobile manufacturers are focusing on reducing exhaust-gas emissions because of their harmful effects on humans and the environment, such as global warming due to greenhouse gases. Direct injection combustion is a promising technology that can significantly improve fuel economy compared to conventional port fuel injection spark ignition engines. However, previous studies indicate that relatively high levels of nitrogen oxide (NOx) emission were produced with gasoline fuel in a spray-guided-type combustion system as a result of the stratified combustion characteristics. Because a lean-burn engine cannot employ a three-way catalyst, NOx emissions can be an obstacle to commercializing a lean-burn direct injection engine. Liquefied petroleum gas (LPG) fuel was proposed as an alternative for reducing NOx emission because it has a higher vapor pressure than gasoline and decreases the local rich mixture region as a result of an improved mixing process.

Combustion and emission characteristics of LPG(Liquefied Petroleum Gas) and gasoline fuels were compared in a single cylinder engine with direct fuel injection. While fuel injection pressure and IMEP(indicated mean effective pressure) were varied with 60, 90, 120 bar and 2 to 10 bar, another parameters for the engine operation as engine speed, air excess, and fuel injection timing were fixed at 1500 rpm, 1.0, and BTDC 300 CA respectively. Experimental results showed that MBT timing for LPG was less sensitive to IMEP, and high injection pressure made combustion stability worse at IMEP=2 bar. Through heat release analysis LPG showed shorter 10 and 90% MBD(mass burn duration) than gasoline due to fast flame speed and for both fuels injection pressure hardly affected burn duration. It was also found that thermal efficiency of LPG had a little higher than that of gasoline. Hydrocarbon emissions of gasoline rose to a level of three-fold than those of LPG.

A liquid phase LPG injection (LPLi) system has been considered as one of the next generation fuel supply system, since it has a very strong potential to accomplish the higher power, higher efficiency, and lower emission characteristics than the mixer type that is classified as a second generation technology, whereas the LPLi system is classified as a third generation technology. However, when a liquid LPG fuel is injected into the inlet duct of an engine, a large quantity of heat is extracted due to its high latent heat of evaporation. This leads the moisture in the air to freeze around the nozzle exit, which is called icing phenomenon. It may cause damage to the outlet nozzle of an injector or inlet valve seat. In this work, the experimental investigation of the icing phenomenon was carried out. The results showed that humidity of air rather than the temperature of air in the inlet duct mainly controlled the icing process.

To investigate the mixture distributions in an LPG engine with Liquid phase port injection for heavy duty vehicles, an optical single cylinder engine, which is optically accessible both in side and bottom view, and laser diagnostic system were incorporated to apply PLIF (planar laser induced fluorescence) technique. Acetone was used as a dopant in LPG fuel, which was excited by KrF excimer laser (248nm), and its fluorescence images were acquired with ICCD camera. The effects of fuel injection timing, swirl intensity and excess air ratio were investigated. For the case of open valve injection, favorable stratification of fuel, both in axial and radial direction, was clearly observed compared to the closed valve injection, where reverse stratification in axial direction was observed. At the Ricardo swirl ratio of 3.4, it was apparent that excessive axial stratification of fuel got dominant, which would lead to poor engine performances.

Combustion and flame propagation characteristics of the liquid phase LPG injection (LPLI) engine were investigated in a single cylinder optical engine. Lean burn operation is needed to reduce thermal stress of exhaust manifold and engine knock in a heavy duty LPG engine. An LPLI system has advantages on lean operation. Optimized engine design parameters such as swirl, injection timing and piston geometry can improve lean burn performance with LPLI system. In this study, the effects of piston geometry along with injection timing and swirl ratio on flame propagation characteristics were investigated. A series of bottom-view flame images were taken from direct visualization using a UV intensified high-speed CCD camera. Concepts of flame area speed, in addition to flame propagation patterns and thermodynamic heat release analysis, was introduced to analyze the flame propagation characteristics.

An LPG engine for heavy duty vehicles has been developed using liquid phase LPG injection (hereafter LPLI) system, which has regarded as as one of next generation LPG fuel supply systems. In this work the optimized piston cavities were investigated and chosen for an LPLI engine system. While the mass production of piston cavities is considered, three piston cavities were tested: Dog-dish type, bathtub type and top-land-cut bathtub type. From the experiments the bathtub type showed the extension of lean limit while achieving the stable combustion, compared to the dog-dish type at the same injection timing. Throughout CFD analysis, it was revealed that the extension of lean limit was due to an increase of turbulence intensity by the enlarged crevice area, and the enlargement of flame front surface owing to the shape of the bathtub piston cavity compared to that of the dog-dish type.

A LPG engine for heavy duty vehicle has been developed using liquid phase LPG injection (hereafter LPLI) system, which has a strong potential as a next generation LPG fuel supply system. It has been revealed in this work that an LPLI system generates higher power, efficiency, and emits lower emission pollutants than the conventional mixer type system. As a preliminary study on the LPLI system applicable to a heavy duty LPG engine, the engine output and combustion performance were investigated with various operating conditions using a single cylinder engine equipped with the different fuel supply systems. Experimental results showed that no problems occurred and the volumetric efficiency and engine output increased, respectively by about 10%, when the LPLI system is used. A decrease of the intake manifold temperature by the LPLI system has also been observed.