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Technical Paper

Thermal Efficiency Enhancement of a Turbocharged Diesel Engine Dedicated for Hybrid Commercial Vehicle Application

2022-10-28
2022-01-7053
Hybrid powertrain has been proven to be an effective fuel-saving technology in commercial vehicles, but many hybrid commercial vehicles still use conventional diesel engines, resulting in limited fuel savings. The main purpose of this study is to enhance the thermal efficiency of a dedicated hybrid diesel engine focusing on the characteristic operating conditions. Via fundamental thermodynamics process analysis of internal combustion engine, steel piston with high compression ratio, air system involving two-stage turbocharger(2TC) with an intercooler, and late intake valve closing(IVC) timing are proposed to improve the thermal efficiency of the engine. Experimental results show that high compression ratio and lower thermal conductivity of the combustion chamber surface lead to lower heat release rates, requiring optimization of piston profile to accelerate the mixing rate. Besides, high compression ratio also leads to higher mechanical losses.
Technical Paper

Understanding Catalyst Overheating Protection (COP) as a Source of Post-TWC Ammonia Emissions from Petrol Vehicle

2022-08-30
2022-01-1032
TWC exposure to extreme temperature could result in irreversible damage or thermal failure. Thus, a strategy embedded in the engine control unit (ECU) called catalyst overheating protection (COP) will be activated to prevent TWC overheating. When COP is activated, the command air-fuel ratio will be enriched to cool the catalyst monolith down. Fuel enrichment has been proven a main prerequisite for ammonia formation in hot TWCs as a by-product of NOx reduction. Hence, COP events could theoretically be a source of post-catalyst ammonia from petrol vehicles, but this theory is yet to be confirmed in published literature. This paper validated this hypothesis using a self-programmed chassis-level test. The speed of the test vehicle was set to constant while the TWC temperature was raised stepwise until a COP event was activated.
Technical Paper

Numerical Investigation of the Combustion Kinetics of Partially Premixed Combustion (PPC) Fueled with Primary Reference Fuel

2020-04-14
2020-01-0554
This work numerically investigates the detailed combustion kinetics of partially premixed combustion (PPC) in a diesel engine under three different premixed ratio fuel conditions. A reduced Primary Reference Fuel (PRF) chemical kinetics mechanism was coupled with CONVERGE-SAGE CFD model to predict PPC combustion under various operating conditions. The experimental results showed that the increase of premixed ratio (PR) fuel resulted in advanced combustion phasing. To provide insight into the effects of PR on ignition delay time and key reaction pathways, a post-process tool was used. The ignition delay time is related to the formation of hydroxyl (OH). Thus, the validated Converge CFD code with the PRF chemistry and the post-process tool was applied to investigate how PR change the formation of OH during the low-to high-temperature reaction transition. The reaction pathway analyses of the formations of OH before ignition time were investigated.
Technical Paper

Investigating the engine behavior of a hybrid vehicle and its impact on regulated emissions during on-road testing.

2019-12-19
2019-01-2199
This paper presents the emissions results and operational behavior of two hybrid vehicles over EU legislative Real Driving Emissions (RDE) and other on-road testing cycles. The behavior of one hybrid vehicle during real world driving is investigated, including analyses of air-fuel ratio and catalyst temperature changes, in order to elucidate the reasons for the emissions results seen in the other hybrid vehicle over an RDE cycle. It was observed that the catalyst cooled down over time when the hybrid vehicle SI (Spark Ignition) engine was turned off, meaning that when the engine restarted the catalyst efficiency was decreased until it was able to light-off once again. This leads to increases in the tailpipe emissions of CO, NOx and hydrocarbons after the engine restarts. In addition to this problem, the engine restarts demanded fuel enrichment, which resulted in incomplete combustion and further increases in CO and PN emissions.
Technical Paper

OH, soot and temperature distributions of wall-impinging diesel fuel spray under different wall temperatures

2019-12-19
2019-01-2184
OH, soot and temperature distributions of wall-impinging diesel fuel spray were investigated in a high-temperature high-pressure constant volume combustion vessel. The ambient temperature (Ta) was set as 773 K, and the wall temperature (Tw) was set as 523 K, 673 K, 773 K, respectively. Three different injection pressures (Pi) of 60 MPa, 100 MPa, 160 MPa, and the ambient pressures (Pa) of 4 MPa were applied. The OH spatial distributions of wall-impinging spray were measured by the method of OH chemiluminescence imaging. Two-color pyrometry was applied to evaluate the spatial distributions of KL factor and flame temperature of wall-impinging spray. The results reveal that, OH chemiluminescence is observed in the region near the impingement point firstly. The regions of high OH chemiluminescence intensity and high KL factor appear in the location near the wall surface along the whole combustion process.
Technical Paper

Evaluation of Knock Intensity and Knock-Limited Thermal Efficiency of Different Combustion Chambers in Stoichiometric Operation LNG Engine

2019-04-02
2019-01-1137
Liquefied natural gas (LNG) engine could provide both reduced operating cost and reduction of greenhouse gas (GHG) emissions. Stoichiometric operation with EGR and the three-way catalyst has become a potential approach for commercial LNG engines to meet the Euro VI emissions legislation. In the current study, numerical investigations on the knocking tendency of several combustion chambers with different geometries and corresponding performances were conducted using CONVERGE CFD code with G-equation flame propagation model coupled with a reduced natural gas chemical kinetic mechanism. The results showed that the CFD modeling approach could predict the knock phenomenon in LNG engines reasonably well under different thermodynamic and flow field conditions.
Technical Paper

Natural Flame Luminosity and Emission Spectra of Diesel Spray Flame under Oxygen-Enriched Condition in an Optical Constant Volume Vessel

2018-09-10
2018-01-1781
The application of oxygen-enriched or oxy-fuel combustion coupled with carbon capture and storage technology has zero carbon dioxide emission potential in the boiler and gas turbine of the power plant. However, the oxygen-enriched combustion with high oxygen level has few studies in internal combustion engines. The fundamental issues and challenges of high oxygen level are the great differences in the physical properties and chemical effects compared with the combustion in air condition. As a consequence, the diesel spray combustion characteristics at high oxygen level were investigated in an optical constant volume vessel. The oxygen volume fraction of tested gas was from 21% to 70%, buffered with argon. The high-speed color camera was used to record the natural flame luminosity.
Technical Paper

Effects of Low Temperature Reforming (LTR) Products of Low Octane Number Fuels on HCCI Combustion

2018-09-10
2018-01-1682
In order to achieve high-efficiency and clean combustion in HCCI engines, combustion must be controlled reasonably. A great variety of species with various reactivities can be produced through low temperature oxidation of fuels, which offers possible solutions to the problem of controlling in-cylinder mixture reactivity to accommodate changes in the operating conditions. In this work, in-cylinder combustion characteristics with low temperature reforming (LTR) were investigated in an optical engine fueled with low octane number fuel. LTR was achieved through low temperature oxidation of fuels in a reformer (flow reactor), and then LTR products (oxidation products) were fed into the engine to alter the charge reactivity. Primary Reference Fuels (blended fuel of n-heptane and iso-octane, PRFs) are often used to investigate the effects of octane number on combustion characteristics in engines.
Technical Paper

Human Intervention Detection on a Steering Actuation System in Autonomous Vehicles

2018-04-03
2018-01-0767
Human steering intervention is an important factor for the safety and control performance of autonomous vehicles. Accurate identification of human steering torque will enable human drivers to take over the controls from the autonomous driving system whenever they require or intend to. However, in the take-over process, both the human driver and actuator motor will apply active torques simultaneously on the steering wheel, thus the human torque cannot be detected by using a torque sensor due to the coupled torques. Therefore, effective estimation though the system dynamics can be an alternative measure to achieve the detection and a comparatively accurate quantification of the human steering intervention torque. In this paper, an online estimation strategy of human steering intervention torque for the steering actuation system of an autonomous vehicle is presented. The dynamic model of the steering actuation system is firstly established.
Technical Paper

Investigation of Flow Conditions and Tumble near the Spark Plug in a DI Optical Engine at Ignition

2018-04-03
2018-01-0208
Tumble motion plays a significant role in modern spark-ignition engines in that it promotes mixing of air/fuel for homogeneous combustion and increases the flame propagation speed for higher thermal efficiency and lower combustion variability. Cycle-by-cycle variations in the flow near the spark plug introduce variability to the initial flame kernel development, stretching, and convection, and this variability is carried over to the entire combustion process. The design of current direct-injection spark-ignition engines aims to have a tumble flow in the vicinity of the spark plug at the time of ignition. This work investigates how the flow condition changes in the vicinity of the spark plug throughout the late compression stroke via high-speed imaging of a long ignition discharge arc channel and its stretching, and via flow field measurement by particle imaging velocimetry.
Technical Paper

Experimental Investigation on the Effects of Injection Strategy on Combustion and Emission in a Heavy-Duty Diesel Engine Fueled with Gasoline

2017-10-08
2017-01-2266
Gasoline partially premixed combustion shows the potential to achieve clean and high-efficiency combustion. Injection strategies show great influence on in-cylinder air flow and in-cylinder fuel distribution before auto-ignition, which can significantly affect the combustion characteristics and emissions. This study explored the effects of various injection strategies, including port fuel injection (PFI), single direct injection (DIm), double direct injection (DIp+DIm) and port fuel injection coupled with a direct injection (PFI+DIm) on the combustion characteristics and emissions in a modified single cylinder heavy-duty diesel engine fueled with 92# gasoline at low load. The investigation consists of two parts. Firstly, the comparison among PFI, PFI+DIm, and DIp+DIm strategies was conducted at a fixed CA50 to explore the effects of PFI+DIm and DIp+DIm strategies on the thermal efficiency and combustion stability.
Technical Paper

Combustion Characteristics of Wall-Impinging Diesel Fuel Spray under Different Wall Temperatures

2017-10-08
2017-01-2251
The flame structure and combustion characteristics of wall-impinging diesel fuel spray were investigated in a high-temperature high-pressure constant volume combustion vessel. The ambient temperature (Ta) was set to 773 K. The wall temperatures (Tw) were set to 523 K, 673 K and 773 K respectively. Three different injection pressures (Pi) of 600 bar, 1000bar and 1600bar, two ambient pressures (Pa) of 2 MPa and 4 MPa were applied. The flame development process of wall-impinging spray was measured by high-speed photography, which was utilized to quantify the flame luminosity intensity, ignition delay and flame geometrical parameters. The results reveal that, as the wall temperature increases, the flame luminosity intensity increases and the ignition delay decreases.
Journal Article

Investigation of Impacts of Spark Plug Orientation on Early Flame Development and Combustion in a DI Optical Engine

2017-03-28
2017-01-0680
The influence of spark plug orientation on early flame kernel development is investigated in an optically accessible gasoline direct injection homogeneous charged spark ignition engine. This investigation provides visual understanding and statistical characterization of how spark plug orientation impacts the early flame kernel and thus combustion phasing and engine performance. The projected images of flame kernel were captured through natural flame chemiluminescence with a high-speed camera at 10,000 frames per second, and the ignition secondary discharge voltage and current were measured with a 10 MHz DAQ system. The combustion metrics were determined using measurement from a piezo-electric in-cylinder pressure transducer and real-time engine combustion analyzer. Three spark plug orientations with two different electrode designs were studied. The captured images of the flame were processed to yield 2D and 1D probability distributions.
Journal Article

Experimental Study on High-Load Extension of Gasoline/PODE Dual-Fuel RCCI Operation Using Late Intake Valve Closing

2017-03-28
2017-01-0754
The dual-fuel Reactivity Controlled Compression Ignition (RCCI) combustion could achieve high efficiency and low emissions over a wide range of operating conditions. However, further high load extension is limited by the excessive pressure rise rate and soot emission. Polyoxymethylene dimethyl ethers (PODE), a novel diesel alternative fuel, has the capability to achieve stoichiometric smoke-free RCCI combustion due to its high oxygen content and unique molecule structure. In this study, experimental investigations on high load extension of gasoline/PODE RCCI operation were conducted using late intake valve closing (LIVC) strategy and intake boosting in a single-cylinder, heavy-duty diesel engine. The experimental results show that the upper load can be effectively extended through boosting and LIVC with gasoline/PODE stoichiometric operation.
Technical Paper

A Theoretical Investigation of the Combustion of PRF90 under the Flexible Cylinder Engine Mode

2017-03-28
2017-01-1027
On-board fuel reforming offers a prospective clean combustion mode for the engines. The flexible cylinder engine strategy (FCE) is a new kind of such mode. In this paper, the combustion of the primary reference fuel of PRF90 was theoretically investigated in a homogeneous charge compression ignition engine to validate the FCE mode, mainly focusing on the ignition delay time, the flame speed, and the emissions. The simulations were performed by using the CHEMKIN2.0 package to demonstrate the fuel reforming process in the flexible cylinder, the cooling effect on the reformed products, and the combustions of the mixture of the fresh fuel and the reformed products in the normal cylinders. It was found that the FCE mode decreased the ignition delay time of the fuel by about 35 crank angles at a typical engine condition.
Journal Article

Simultaneous Measurement of Natural Flame Luminosity and Emission Spectra in a RCCI Engine under Different Fuel Stratification Degrees

2017-03-28
2017-01-0714
Reactivity controlled compression ignition (RCCI) is a potential combustion strategy to achieve high engine efficiency with ultra-low NOx and soot emissions. Fuel stratification can be used to control the heat release rate of RCCI combustion. But the in-cylinder combustion process of the RCCI under different fuel stratification degrees has not been well understood, especially at a higher engine load. In this paper, simultaneous measurement of natural flame luminosity and emission spectra was carried out on a light-duty optical RCCI engine under different fuel stratification degrees. The engine was run at 1200 revolutions per minute under a load about 7 bar indicated mean effective pressure (IMEP). In order to form fuel stratification degrees from low to high, the common-rail injection timing of n-heptane was changed from -180° CA after top dead center (ATDC) to -10° CA ATDC, while the iso-octane delivered in the intake stroke was fixed.
Technical Paper

A Numerical Study on Combustion and Emission Characteristics of Marine Engine through Miller Cycle Coupled with EGR and Water Emulsified Fuel

2016-10-17
2016-01-2187
The combustion in low-speed two-stroke marine diesel engines can be characterized as large spatial and temporal scales combustion. One of the most effective measures to reduce NOx emissions is to reduce the local maximum combustion temperature. In the current study, multi-dimensional numerical simulations have been conducted to explore the potential of Miller cycle, high compression ratio coupled with EGR (Exhaust Gas Recirculation) and WEF (water emulsified fuel) to improve the trade-off relationship of NOx-ISFC (indicated specific fuel consumption) in a low-speed two-stroke marine engine. The results show that the EGR ratio could be reduced combined with WEF to meet the Tier III emission regulation. The penalty on fuel consumption with EGR and WEF could be offset by Miller cycle and high geometric compression ratio.
Technical Paper

Effects of Different Turbocharging Systems on Performance in a HD Diesel Engine with Different Emission Control Technical Routes

2016-10-17
2016-01-2185
In this work, both the ‘SCR-only’ and ‘EGR+SCR’ technical routes are compared and evaluated after the optimizations of both injection strategy and turbocharging system over the World Harmonized Stationary Cycle (WHSC) in a heavy duty diesel engine. The exhaust emissions and fuel economy performance of different turbocharging systems, including wastegate turbocharger (WGT), variable geometry turbocharger (VGT), two-stage fixed geometry turbocharger (WGT+FGT) and two-stage variable geometry turbocharger (VGT+FGT), are investigated over a wide EGR range. The NOx reduction methods and EGR introduction strategies for different turbocharger systems are proposed to improve the fuel economy. The requirement on turbocharging system and their potential to meet future stringent NOx and soot emission regulations are also discussed in this paper.
Journal Article

Study on the Double Injection Strategy of Gasoline Partially Premixed Combustion under a Light-Duty Optical Engine

2016-10-17
2016-01-2299
Gasoline partially premixed combustion (PPC) is a potential combustion concept to achieve high engine efficiency as well as low NOx and soot emissions. But the in-cylinder process of PPC is not well understood. In the present study, the double injection strategy of PPC was investigated on a light-duty optical engine. The fuel/air mixing and combustion process of PPC was evaluated by fuel-tracer planar laser-induced fluorescence (PLIF) and high-speed natural luminosity imaging technique, respectively. Combustion emission spectra of typical double injection case were analyzed. The primary reference fuel, PRF70 (70% iso-octane and 30% n-heptane by volume) was chosen as the lower reactivity fuel like gasoline. Double injection strategies of different first fuel injection timing and mass ratio of the two fuel injections were comparatively studied.
Technical Paper

Numerical Study of the RCCI Combustion Processes Fuelled with Methanol, Ethanol, n-Butanol and Diesel

2016-04-05
2016-01-0777
In the current, numerical study RCCI combustion and emission characteristics using various fuel strategies are investigated, including methanol, ethanol, n-butanol and gasoline as the low reactivity fuel, and diesel fuel as the high reactivity fuel. A reduced Primary Reference Fuel (PRF)-alcohol chemical kinetic mechanism was coupled with a computational fluid dynamic (CFD) code to predict RCCI combustion under various operating conditions. The results show that a higher quantity of diesel was required to maintain the same combustion phasing with alcohol-diesel fuel blends, and the combustion durations and pressure rise rates of methanol-diesel (MD) and ethanol-diesel (ED) cases were much shorter and higher than those of gasoline-diesel (GD) and n-butanol-diesel (nBD) cases. The simulations also investigated the sensitivities of the direct injection strategies, intake temperature and premixed fuel ratio on RCCI combustion phasing control.
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