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Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Effect of Turbine Speed Parameter on Exhaust Pulse Energy Matching of an Asymmetric Twin-Scroll Turbocharged Heavy-Duty Engine

2024-03-04
Abstract The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state.
Journal Article

Review of Research on Asymmetric Twin-Scroll Turbocharging for Heavy-Duty Diesel Engines

2024-02-21
Abstract Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines.
Journal Article

An Improved Semi-Transient Brake Cooling Simulation Method

2024-02-05
Abstract In this article, an improved brake cooling simulation method is introduced. By this method, the vehicle parameters, such as weight, height of the center of gravity, wheelbase, and the like can be included to calculate the braking thermal load under different operating conditions. The effect of the brake kinetic energy regeneration (BKER) on the braking thermal load can also be calculated by this method. The calculated braking thermal load is then input to a coupled 3D simulation model to conduct flow and thermal simulation to calculate brake disc temperature. It is demonstrated that by this simulation method, the difference between the brake disc temperatures obtained from simulation and vehicle test can be controlled below 5%.
Journal Article

Machine Learning-Based Modeling and Predictive Control of Combustion Phasing and Load in a Dual-Fuel Low-Temperature Combustion Engine

2024-01-18
Abstract Reactivity-controlled compression ignition (RCCI) engine is an innovative dual-fuel strategy, which uses two fuels with different reactivity and physical properties to achieve low-temperature combustion, resulting in reduced emissions of oxides of nitrogen (NOx), particulate matter, and improved fuel efficiency at part-load engine operating conditions compared to conventional diesel engines. However, RCCI operation at high loads poses challenges due to the premixed nature of RCCI combustion. Furthermore, precise controls of indicated mean effective pressure (IMEP) and CA50 combustion phasing (crank angle corresponding to 50% of cumulative heat release) are crucial for drivability, fuel conversion efficiency, and combustion stability of an RCCI engine.
Journal Article

A Combined Experimental and Numerical Analysis on the Aerodynamics of a Carbon-Ceramic Brake Disc

2024-01-04
Abstract Composite ceramic brake discs are made of ceramic material reinforced with carbon fibers and offer exceptional advantages that translate directly into higher vehicle performance. In the case of an electric vehicle, it could increase the range of the vehicle, and in the case of conventional internal combustion engine vehicles, it means lower fuel consumption (and consequently lower CO2 emissions). These discs are typically characterized by complex internal geometries, further complicated by the presence of drilling holes on both friction surfaces. To estimate the aerothermal performance of these discs, and for the thermal management of the vehicle, a reliable model for predicting the air flowing across the disc channels is needed. In this study, a real carbon-ceramic brake disc with drilling holes was investigated in a dedicated test rig simulating the wheel corner flow conditions experimentally using the particle image velocimetry technique and numerically.
Journal Article

Using Latent Heat Storage for Improving Battery Electric Vehicle Thermal Management System Efficiency

2023-12-20
Abstract One of the key problems of battery electric vehicles is the risk of severe range reduction in winter conditions. Technologies such as heat pump systems can help to mitigate such effects, but finding adequate heat sources for the heat pump sometimes can be a problem, too. In cold ambient conditions below −10°C and for a cold-soaked vehicle this can become a limiting factor. Storing waste heat or excess cold when it is generated and releasing it to the vehicle thermal management system later can reduce peak thermal requirements to more manageable average levels. In related architectures it is not always necessary to replace existing electric heaters or conventional air-conditioning systems. Sometimes it is more efficient to keep them and support them, instead. Accordingly, we show, how latent heat storage can be used to increase the efficiency of existing, well-established heating and cooling technologies without replacing them.
Journal Article

Effect of Electrical Connection on Thermal Propagation of Parallel Battery Module

2023-10-11
Abstract Electrical connection plays an important role in not only direct heat transfer, but also the transmission of electric energy and the transformation of electrothermal effect in the parallel battery modules. The thermal propagation simulation research model was established based on the equivalent circuit and thermal runaway experimental research of a module formed by four parallel cells, which superimposes the discharge process and corresponding electrothermal effect in the process of thermal runaway and thermal propagation, and pays attention to the SoC (state of charge) state and corresponding thermal runaway energy release changes after cell discharged. Thermal runaway and propagation characteristics of parallel and non-parallel battery modules were analyzed and results showed that without considering the energy exchange between the system and the environment, the parallel battery module will accelerate the process of thermal propagation.
Journal Article

Determination of the Heat-Controlled Accumulator Volume for the Two-Phase Thermal Control Systems of Spacecraft

2023-09-29
Abstract For spacecraft with high power consumption, it is reasonable to build the thermal control system based on a two-phase mechanically pumped loop. The heat-controlled accumulator is a key element of the two-phase mechanically pumped loop, which allows for the control of pressure in the loop and maintains the required level of coolant boiling temperature or cavitation margin at the pump inlet. There can be two critical modes of loop operation where the ability to control pressure will be lost. The first critical mode occurs when the accumulator fills with liquid at high heat loads. The second critical mode occurs when the accumulator is at low heat loads and partial loss of coolant, for example, due to the leak caused by micrometeorite breakdown. Both modes are caused by insufficient accumulator volume or working fluid charge.
Journal Article

A Numerical Methodology to Test the Lubricant Oil Evaporation and Its Thermal Management-Related Properties Derating in Hydrogen-Fueled Engines

2023-09-15
Abstract Due to the incoming phase out of fossil fuels from the market in order to reduce the carbon footprint of the automotive sector, hydrogen-fueled engines are candidate mid-term solution. Thanks to its properties, hydrogen promotes flames that poorly suffer from the quenching effects toward the engine walls. Thus, emphasis must be posed on the heat-up of the oil layer that wets the cylinder liner in hydrogen-fueled engines. It is known that motor oils are complex mixtures of a number of mainly heavy hydrocarbons (HCs); however, their composition is not known a priori. Simulation tools that can support the early development steps of those engines must be provided with oil composition and properties at operation-like conditions. The authors propose a statistical inference-based optimization approach for identifying oil surrogate multicomponent mixtures. The algorithm is implemented in Python and relies on the Bayesian optimization technique.
Journal Article

Optimizing Hydrogen Fueling Infrastructure Plans on Freight Corridors for Heavy-Duty Fuel Cell Electric Vehicles

2023-08-12
Abstract The development of a future hydrogen energy economy will require the development of several hydrogen market and industry segments including a hydrogen-based commercial freight transportation ecosystem. For a sustainable freight transportation ecosystem, the supporting fueling infrastructure and the associated vehicle powertrains making use of hydrogen fuel will need to be co-established. This article introduces the OR-AGENT (Optimal Regional Architecture Generation for Electrified National Transportation) tool developed at the Oak Ridge National Laboratory, which has been used to optimize the hydrogen refueling infrastructure requirements on the I-75 corridor for heavy-duty (HD) fuel cell electric commercial vehicles (FCEV).
Journal Article

Prediction and Control of Connected Mixed Traffic under Different Information Flow Topologies

2023-07-28
Abstract Different platoon controls of connected automated vehicles have been studied to improve the entire fleet’s overall energy efficiency and driving safety. The platoons can be used during highway cruising to reduce unnecessary braking, shorten required headway, and thus improve traffic capacity and fuel economy. They can also be used in urban driving to improve traffic efficiency at intersections. However, there remain two problems that prevent the technology from achieving maximum benefit. First, the presence of human-driven vehicles will change the behavior of the fleet and platoon control of connected mixed traffic. Second, the communication uncertainties impose negative impacts on the dynamics of the platoon. A high-performance state predictor for surrounding vehicles can reduce the human-driven vehicle’s influence and help handle communication uncertainties better.
Journal Article

Precise Electrical Machine Stator Winding Modeling for Thermal Analysis of Efficient Cooling Concepts

2023-07-12
Abstract The current development of electric and hybrid electric vehicles has drawn more attention toward the development of electrical machines with high power densities. Though highly efficient, these machines heat up significantly during operation. By design, state-of-the-art water jacket cooling concepts remove the heat mainly through high internal thermal resistances of the electrical machine. The resulting maximum temperatures in the end winding region limit the achievable machine power output. In this study, alternative cooling concepts are presented, which efficiently use the existing heat conduction paths of an electric machine. For this purpose, two modeling methods for the stator windings were developed: a high-resolution approach that considers each individual wire and an abstract approach that uses zones of constant anisotropic thermal conductivity to specify the heat flow in the windings.
Journal Article

Numerical Simulation and Experimental Investigation of Different Cooling Structures on Cooling Performance and Fuel Consumption of a Two-Cylinder Motorcycle Engine

2023-06-26
Abstract The reasonable engine cooling system design can give a better cooling of engine, the coolant flow direction and different cooling structure designs have great impact on the cooling performance and fuel consumption of engine. Therefore, to gain a deeper understanding of the impact of different cooling system designs on engine cooling performance, three different split cooling structures and two oil–water heat exchanger (OWHE) layouts are designed for a two-cylinder motorcycle engine. Three-dimensional CFD analysis method is used for analyzing the coolant velocity distributions and one-dimensional systematic analysis method is used for analyzing the system flow rate at those cooling structure designs and OWHE designs. Meanwhile, experimental investigation of different cooling structures and OWHE layouts on fuel consumption is conducted by the bench test of worldwide motorcycle test cycle.
Journal Article

Enhancing Simulation Efficiency and Quality of Transient Conjugate Thermal Problems by Using an Advanced Meta-modeling Approach

2023-06-15
Abstract In the field of thermal protection, detailed three-dimensional computational fluid dynamics (3D-CFD) simulations are widely used to analyze the thermal behavior on a full vehicle level. One target is to identify potential violations of component temperature limits at an early stage of the development process. In battery electric vehicles (BEVs), transient load cases play an increasing role in evaluating components and vehicle systems close to real-world vehicle operation. The state-of-the-art 3D simulation methodologies require significant time and computational effort when running transient load scenarios. One main reason is the conjugate characteristic of the problem, meaning that conduction within the component and convection into the surrounding air occur simultaneously. This requires a detailed consideration of both the fluid and structural domains.
Journal Article

Energy Management Strategies for Series-Parallel Hybrid Electric Vehicles Considering Fuel Efficiency and Degradation of Lithium-Ion Batteries

2023-06-12
Abstract Lithium-ion batteries are the most crucial component of hybrid electric vehicles (HEVs) with respect to cost and performance. In this article, a new energy management strategy (EMS) is developed that improves fuel efficiency (FE) and suppresses the degradation of the battery. A hybridized two-layer algorithm that combines multi-objective nonlinear model predictive control (NMPC) with a rule-based (RB) algorithm is proposed as a new EMS that is called RB-NMPC. The RB-NMPC is designed to optimize the torque split between the engine and electric motors while maintaining the maximum and minimum constraints of each component. The proposed EMS is incorporated into control-oriented vehicle models, and their performances are analyzed for different driving cycles by comparing with RB, dynamic programming (DP), and NMPC.
Journal Article

Modeling Thermal Runaway of Lithium-Ion Batteries at Cell and Module Level Using Predictive Chemistry

2023-06-02
Abstract Thermal runaway of lithium (Li)-ion batteries is a serious concern for engineers developing battery packs for electric vehicles, energy storage, and various other applications due to the serious consequences associated with such an event. Understanding the causes of the onset and subsequent propagation of the thermal runaway phenomenon is an area of active research. It is well known that the thermal runaway phenomenon is triggered when the heat generation rate by chemical reactions within a cell exceeds the heat dissipation rate. Thermal runaway is usually initiated in one or a group of cells due to thermal, mechanical, and electrical abuse such as elevated temperature, crushing, nail penetration, or overcharging. The rate of propagation of thermal runaway to other cells in the battery pack depends on the pack design and thermal management system.
Journal Article

Evaluation of Fuel Economy Benefits of Radar-Based Driver Assistance in Randomized Traffic

2023-05-17
Abstract Certain advanced driver assistance systems (ADAS) have the potential to boost energy efficiency in real-world scenarios. This article details a radar-based driver assistance scheme designed to minimize fuel consumption for a commercial vehicle by predictively optimizing braking and driving torque inputs while accommodating the driver’s demand. The workings of the proposed scheme are then assessed with a novel integration of the driver assistance functionality in randomized traffic microsimulation. Although standardized test procedures are intended to mimic urban and highway speed profiles for the purposes of evaluating fuel economy and emissions, they do not explicitly consider the interactions present in real-world driving between the ego vehicle equipped with ADAS and other vehicles in traffic. This article presents one approach to address the drawback of standardized test procedures for evaluating the fuel economy benefits of ADAS technologies.
Journal Article

A Climate-Change Scorecard for United States Non-commercial Driver Education

2023-05-13
Abstract In the United States (USA), transportation is the largest single source of greenhouse gas (GHG) emissions, representing 27% of total GHGs emitted in 2020. Eighty-three percent of these came from road transport, and 57% from light-duty vehicles (LDVs). Internal combustion engine (ICE) vehicles, which still form the bulk of the United States (US) fleet, struggle to meet climate change targets. Despite increasingly stringent regulatory mechanisms and technology improvements, only three US states have been able to reduce their transport emissions to the target of below 1990 levels. Fifteen states have made some headway to within 10% of their 1990 baseline. Largely, however, it appears that current strategies are not generating effective results. Current climate-change mitigation measures in road transport tend to be predominantly technological.
Journal Article

Numerical Evaluation of Fuel Consumption and Transient Emissions of Different Hybrid Topologies for Two-Wheeler Application

2023-04-29
Abstract In Asian countries, small two-wheelers form a major share of the automobile segment and contribute significantly to carbon dioxide (CO2) emissions. Hybrid drives, though not widely applied in two-wheelers, can reduce fuel consumption and CO2 emissions. In this work three hybrid topologies, viz., P2 (electric motor placed between engine and transmission), P3 (electric motor placed between transmission and final drive), and power-split concepts (with planetary gear-train) have been modeled in Simulink, and their fuel consumption and emissions under the World Motorcycle Test Cycle (WMTC) have been evaluated. A physics-based model for the Continuously Variable Transmission (CVT) was used which is capable of predicting its transient characteristics. A map-based fuel consumption model and a Neural Network (NN)-based transient emission model were used for the engine.
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