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Abstract This article focuses on the development of an active braking control system tailored for electric vehicles. The essence of this system lies in its ability to regulate the slip coefficient to optimize traction during braking, thereby maximizing energy recuperation. In the context of the simulation on enhancing regenerative energy capture in electric vehicles, the use of integral sliding mode control (ISMC) as an alternative for regulating braking performance can be understood through a comparison of two key output variables in braking control systems: wheel deceleration and wheel slip. Traditionally, wheel deceleration has been a controlled variable in braking systems, and it is still utilized in some anti-lock braking systems (ABS). It can be easily measured using a basic wheel encoder. However, the dynamic performance of wheel deceleration control may suffer when there are rapid changes in the road surface.

Abstract In recent years, the use of cutting fluids has become crucial in hard metal machining. Traditional non-biodegradable cutting fluids have long dominated various industries for machining. This research presents an innovative approach by suggesting a sustainable alternative: a cutting fluid made from a blend of glycerol (GOL) and distilled water (DW). We conducted a thorough investigation, creating 11 different GOL and DW mixtures in 10% weight increments. These mixtures were rigorously tested through 176 experiments with varying loads and rotational speeds. Using Design-Expert software (DES), we identified the optimal composition to be 70% GOL and 30% DW, with the lowest coefficient of friction (CFN). Building on this promising fluid, we explored further improvements by adding three nanoscale additives: Nano-graphite (GHT), zinc oxide (ZnO), and reduced graphene oxide (RGRO) at different weight percentages (0.06%, 0.08%, 0.1%, and 0.3%).

Abstract TOC

Abstract Taking the semi-active suspension system as the research object, the forward model and inverse model of a continuous damping control (CDC) damper are established based on the characteristic test of the CDC damper. A multi-mode semi-active suspension controller is designed to meet the diverse requirements of vehicle performance under different road conditions. The controller parameters of each mode are determined using a genetic algorithm. In order to achieve automatic switching of the controller modes under different road conditions, a method is proposed to identify the road roughness based on the sprung mass acceleration. The average of the ratio between the squared sprung mass acceleration and the vehicle speed within a specific time window is taken as the identification indicator for road roughness.

Abstract For taking counter measures in advance to prevent accidental risks, it is of significance to explore the causes and evolutionary mechanism of ship collisions. This article collects 70 ship collision accidents in Zhejiang coastal waters, where 60 cases are used for modeling while 10 cases are used for verification (testing). By analyzing influencing factors (IFs) and causal chains of accidents, a Bayesian network (BN) model with 19 causal nodes and 1 consequential node is constructed. Parameters of the BN model, namely the conditional probability tables (CPTs), are determined by mathematical statistics methods and Bayesian formulas. Regarding each testing case, the BN model’s prediction on probability of occurrence is above 80% (approaching 100% indicates the certainty of occurrence), which verifies the availability of the model. Causal analysis based on the backward reasoning process shows that H (Human error) is the main IF resulting in ship collisions.

Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.

Abstract In order to efficiently predict and investigate a vehicle’s vertical dynamics, it is necessary to consider the suspension component properties holistically. Although the effects of suspension stiffness and damping characteristics on vertical dynamics are widely understood, the impact of suspension friction in various driving scenarios has rarely been studied in both simulation and road tests for several decades. The present study addresses this issue by performing driving tests using a special device that allows a modification of the shock absorber or damper friction, and thus the suspension friction to be modified independently of other suspension parameters. Initially, its correct functioning is verified on a shock absorber test rig. A calibration and application routine is established in order to assign definite additional friction forces at high reproducibility levels.

Abstract Compared to other age groups, older adults are at more significant risk of hip fracture when they fall. In addition to the higher risk of falls for the elderly, fear of falls can reduce this population’s outdoor activity. Various preventive solutions have been proposed to reduce the risk of hip fractures ranging from wearable hip protectors to indoor flooring systems. A previously developed rubberized asphalt mixture demonstrated the potential to reduce the risk of head injury. In the current study, the capability of the rubberized asphalt sample was evaluated for the risk of hip fracture for an average elderly male and an average elderly female. A previously developed human body model was positioned in a fall configuration that would give the highest impact forces toward regular asphalt.

The initial cost of battery electric vehicles (BEVs) is higher than internal combustion engine-powered vehicles (ICEVs) due to expensive batteries. Various factors affect the total cost of ownership of a vehicle. In India, consumers are concerned with a vehicle’s initial purchase cost and prefer owning an economical vehicle. The higher cost and shorter range of BEVs compared to ICEVs severely limit their penetration in the Indian market. However, government subsidies and incentives support BEVs. The total cost of ownership assessment is used to evaluate the entire cost of a vehicle to find the most economical option among different powertrains. This study compares 2W (two-wheeler) and 4W (four-wheeler) BEV’s cost vis-à-vis equivalent ICEVs in Delhi and Mumbai. The cost analysis assesses the current and future government policies to promote BEVs. Two assumed policies were applied to estimate future scenarios.

Abstract With the rapid development and the growing deployment of autonomous ground vehicles (AGVs) worldwide, there is an increasing need to design reliable, efficient, robust, and scalable motion-planning algorithms. These algorithms are crucial for fulfilling the desired goals of safety, comfort, efficiency, and accessibility. To design optimal motion-planning algorithms, it is beneficial to explore existing techniques and make improvements by addressing the limitations of associated techniques, utilizing hybrid algorithms, or developing novel strategies. This article categorizes and overviews numerous motion-planning algorithms for AGVs, shedding light on their strengths and weaknesses for a comprehensive understanding.

Abstract This article presents a technical study on the integration of hybrid renewable energy sources (RES) with vehicle-to-grid (V2G) technology, aiming to enhance energy efficiency, grid stability, and mitigating power imbalances. The growing adoption of RES and electric vehicles (EV) necessitates innovative solutions to mitigate intermittency and optimize resource utilization. The study’s primary objective is to design and analyze a hybrid distribution generation system encompassing solar photovoltaic (PV) and wind power stations, along with a conventional diesel generator, connected to the utility grid. A V2G system is strategically embedded within the microgrid to facilitate bidirectional power exchange between EV and the grid. Methodologically, MATLAB/Simulink® 2021a is employed to simulate the system’s performance over one day.

Abstract A multiple output dynamically adjustable capacity system (MODACS) is developed to provide multiple voltage output levels while supporting varying power loads by switching multiple battery strings between serial and parallel connections. Each module of the system can service either a low voltage bus by placing its strings in parallel or a high voltage bus with its strings in series. Since MODACS contains several such modules, it can produce multiple voltages simultaneously. By switching which strings and modules service the different output rails and by varying the connection strategy over time, the system can balance the states of charge (SOC) of the strings and modules. A model predictive control (MPC) algorithm is formulated to accomplish this balancing. MODACS operates in various power modes, each of which imposes unique constraints on switching between configurations.

Abstract Super duplex stainless steel (SDSS) is a type of stainless steel made of chromium (Cr), nickel (Ni), and iron (Fe). In the present work, a 1.6 mm wide thin sheet of SDSS is joined using gas tungsten arc welding (GTAW). The ideal parameter for a bead-on-plate trial is found, and 0.216 kJ/mm of heat input is used for welding. As an outcome of the welding heating cycle and subsequent cooling, a microstructural study revealed coarse microstructure in the heat-affected zone and weld zone. The corrosion rate for welded joints is 9.3% higher than the base metal rate. Following the corrosion test, scanning electron microscope (SEM) analysis revealed that the welded joint’s oxide development generated a larger corrosive attack on the weld surface than the base metal surface. The percentages of chromium (12.5%) and molybdenum (24%) in the welded joints are less than those in the base metal of SDSS, as per energy dispersive X-ray (EDX) analysis.

Abstract Battery electric vehicles (EVs) bring significant benefits in reducing the carbon footprint of fossil fuels and new opportunities for adopting renewable energy. Because of their high-energy density and long cycle life, lithium-ion batteries (LIBs) are dominating the battery market, and the consumer demand for LIB-powered EVs is expected to continue to boom in the next decade. However, the chemistry used in LIBs is still vulnerable to experiencing thermal runaway, especially in harsh working conditions. Furthermore, as LIB technology moves to larger scales of power and energy, the safety issues turn out to be the most intolerable pain point of its application in EVs. Its failure could result in the release of toxic gases, fire, and even explosions, causing catastrophic damage to life and property. Vehicle fires are an often-overlooked part of the fire problem. Fire protection and EV safety fall into different disciplines.

Abstract This article introduces a methodology for conducting comparative evaluations of vibration-induced discomfort. The aim is to outline a procedure specifically focused on assessing and comparing the discomfort caused by vibrations. The article emphasizes the metrics that can effectively quantify vibration-induced discomfort and provides insights on utilizing available information to facilitate the assessment of differences observed during the comparisons. The study also addresses the selection of appropriate target scenarios and test environments within the context of the comparative evaluation procedure. A practical case study is presented, highlighting the comparison of wheel corner concepts in the development of new vehicle architectures. Currently, the evaluation criteria and difference thresholds available allow for comparative evaluations within a limited range of vehicle vibration characteristics.

Abstract After a severe lane change, a wind gust, or another disturbance, the driver might be unable to recover the intended motion. Even though this fact is known by any driver, the scientific investigation and testing on this phenomenon is just at its very beginning, as a literature review, focusing on SAE Mobilus® database, reveals. We have used different mathematical models of car and driver for the basic description of car motion after a disturbance. Theoretical topics such as nonlinear dynamics, bifurcations, and global stability analysis had to be tackled. Since accurate mathematical models of drivers are still unavailable, a couple of driving simulators have been used to assess human driving action. Classic unstable motions such as Hopf bifurcations were found. Such bifurcations seem almost disregarded by automotive engineers, but they are very well-known by mathematicians. Other classic unstable motions that have been found are “unstable limit cycles.”

Abstract Testing and verifying the security of connected and autonomous vehicles (CAVs) under cyber-physical attacks is a critical challenge for ensuring their safety and reliability. Proposed in this article is a novel testing framework based on a model of computation that generates scenarios and attacks in a closed-loop manner, while measuring the safety of the unit under testing (UUT), using a verification vector. The framework was applied for testing the performance of two cooperative adaptive cruise control (CACC) controllers under false data injection (FDI) attacks. Serving as the baseline controller is one of a traditional design, while the proposed controller uses a resilient design that combines a model and learning-based algorithm to detect and mitigate FDI attacks in real-time.

Abstract The use of appropriate loads and regulations is of great importance in weld fatigue assessment of rail on-track maintenance equipment and similar vehicles for optimized design. The regulations and available loads, however, are often generalized for several categories, which proves to be overly conservative for some specific categories of machines. EN (European Norm) and AAR (Association of American Railroads) regulations play a pivotal role in determining the applicable loads and acceptance criteria within this study. The availability of track-induced fatigue load data for the cumulative damage approach in track maintenance machines is often limited. Consequently, the FEA-based validation of rail track maintenance equipment often resorts to the infinite life approach rather than cumulative damage approach for track-induced travel loads, resulting in overly conservative designs.

Abstract The air-breathing hypersonic vehicle (AHV) holds the potential to revolutionize global travel, enabling rapid transportation to low-Earth orbit and even space within the next few decades. This study focuses on investigating the nonlinear dynamic simulation, trim, and stability analysis of a three-degrees-of-freedom (3DOF) longitudinal model of a generic AHV for variable control surface deflection, δe and δr. A simulation is developed to analyze the burstiness of the AHV’s nonlinear longitudinal behavior, considering the complete flight envelope across a wide range of Mach numbers, from M = 0 to 24, for selected stable M. The presented simulation assesses trim analysis and explores the dynamic stability of the AHV through its flight envelope and bifurcation method analysis is carried out to gain insight and validate the dynamic stability using eigen value approach.

Abstract This article investigates the performance of a low-cost throttle-by-wire-system (TbWS) for two-wheeler applications. Mopeds/scooters are still restricted as environmentally harmful. TbWSs can contribute to environmental protection by replacing conventional restrictors. Its consisting of an anisotropic magnetoresistance (AMR) throttle position sensor and a position-controlled stepper motor-driven throttle valve actuator. The decentralized throttle position sensor is operating contactless and acquires redundant data. Throttle valve actuation is realized through a position-controlled stepper motor, sensing its position feedback by Hall effect. Using a PI controller, the stepper motor position is precisely set. Both units transmit and receive data by a CAN bus. Furthermore, fail-safe functions, plausibility checks, calibration algorithms, and energy-saving modes have been implemented.