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Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Effect of Turbine Speed Parameter on Exhaust Pulse Energy Matching of an Asymmetric Twin-Scroll Turbocharged Heavy-Duty Engine

2024-03-04
Abstract The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state.
Journal Article

Review of Research on Asymmetric Twin-Scroll Turbocharging for Heavy-Duty Diesel Engines

2024-02-21
Abstract Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines.
Journal Article

Demonstration of 2027 Emissions Standards Compliance Using Heavy-Duty Gasoline Compression Ignition with P1 Hybridization

2024-02-19
Abstract Heavy-duty on-road engines are expected to conform to an ultralow NOx (ULNOx) standard of 0.027 g/kWh over the composite US heavy-duty transient federal test procedure (HD-FTP) cycle by 2031, a 90% reduction compared to 2010 emissions standards. Additionally, these engines are expected to conform to Phase 2 greenhouse gas regulations, which require tailpipe CO2 emissions under 579 g/kWh. This study experimentally demonstrates the ability of high fuel stratification gasoline compression ignition (HFS-GCI) to satisfy these emissions standards. Steady-state and transient tests are conducted on a prototype multi-cylinder heavy-duty GCI engine based on a 2010-compliant Cummins ISX15 diesel engine with a urea-SCR aftertreatment system (ATS). Steady-state calibration exercises are undertaken to develop highly fuel-efficient GCI calibration maps at both cold-start and warmed up conditions.
Journal Article

Development of a Turbulent Jet-Controlled Compression Ignition Engine Concept Using Spray-Guided Stratification for Fueling a Passive Prechamber

2024-01-24
Abstract Improving thermal efficiency of an internal combustion engine is one of the most cost-effective ways to reduce life cycle-based CO2 emissions for transportation. Lean burn technology has the potential to reach high thermal efficiency if simultaneous low NOx, HC, and CO emissions can be achieved. Low NOx can be realized by ultra-lean (λ ≥ 2) spark-ignited combustion; however, the HC and CO emissions can increase due to slow flame propagation and high combustion variability. In this work, we introduce a new combustion concept called turbulent jet-controlled compression ignition, which utilizes multiple turbulent jets to ignite the mixture and subsequently triggers end gas autoignition. As a result, the ultra-lean combustion is further improved with reduced late-cycle combustion duration and enhanced HC and CO oxidation. A low-cost passive prechamber is innovatively fueled using a DI injector in the main combustion chamber through spray-guided stratification.
Journal Article

AI-Based Virtual Sensing of Gaseous Pollutant Emissions at the Tailpipe of a High-Performance Vehicle

2024-01-09
Abstract This scientific publication presents the application of artificial intelligence (AI) techniques as a virtual sensor for tailpipe emissions of CO, NOx, and HC in a high-performance vehicle. The study aims to address critical challenges faced in real industrial applications, including signal alignment and signal dynamics management. A comprehensive pre-processing pipeline is proposed to tackle these issues, and a light gradient-boosting machine (LightGBM) model is employed to estimate emissions during real driving cycles. The research compares two modeling approaches: one involving a unique “direct model” and another using a “two-stage model” which leverages distinct models for the engine and the aftertreatment. The findings suggest that the direct model strikes the best balance between simplicity and accuracy.
Journal Article

Innovative Model-Free Onboard Diagnostics for Diesel Particulate Filter

2023-11-09
Abstract Recent legislations require very low soot emissions downstream of the particulate filter in diesel vehicles. It will be difficult to meet the new more stringent OBD requirements with standard diagnostic methods based on differential sensors. The use of inexpensive and reliable soot sensors has become the focus of several academic and industrial works over the past decade. In this context, several diagnostic strategies have been developed to detect DPF malfunction based on the soot sensor loading time. This work proposes an advanced online diagnostic method based on soot sensor signal projection. The proposed method is model-free and exclusively uses soot sensor signal without the need for subsystem models or to estimate engine-out soot emissions. It provides a comprehensive and efficient filter monitoring scheme with light calibration efforts.
Journal Article

Methanol (M85) Port Fuel-Injected Spark Ignition Motorcycle Engine Development—Part 1: Combustion Optimization for Efficiency Improvement and Emission Reduction

2023-10-27
Abstract Limited fossil fuel resources and carbonaceous greenhouse gas emissions are two major problems the world faces today. Alternative fuels can effectively power internal combustion engines to address these issues. Methanol can be an alternative to conventional fuels, particularly to displace gasoline in spark ignition engines. The physicochemical properties of methanol are significantly different than baseline gasoline and fuel mixture-aim lambda; hence methanol-fueled engines require modifications in the fuel injection parameters. This study optimized the fuel injection quantity, spark timing, and air–fuel ratio for M85 (85% v/v methanol + 15% v/v gasoline) fueling of a port fuel-injected single-cylinder 500 cc motorcycle test engine. Comparative engine performance, combustion, and emissions analyses were performed for M85 and baseline gasoline.
Journal Article

Blending Carbon Intensity for Ethanol in Gasoline

2023-10-27
Abstract Greenhouse gas emissions reduction from the light-duty transportation fleet is urgent and should address both electric and conventional powertrain technologies. Internal combustion engines will continue to be employed for vehicle propulsion and fleet turnover is slow, encouraging reduction of carbon content in gasoline. Currently ethanol, a renewable fuel, is blended at the 10% level into petroleum to produce finished market gasoline. Ethanol enables a less carbon-intensive petroleum blendstock composition, providing for additional reduction, but this is often overlooked in studies. Carbon intensity, as a ratio of CO2 mass to heat released upon combustion, is a measure of well-to-wheels greenhouse gas production. The well-to-wheels carbon intensity of ethanol does not include its chemical carbon content because it arises from a renewable source, but does consider all upstream farming, production, and transportation carbon impacts.
Journal Article

Methanol (M85) Port-Fuel-Injected Spark Ignition Motorcycle Engine Development—Part 2: Dynamic Performance, Transient Emissions, and Catalytic Converter Effectiveness

2023-10-27
Abstract Methanol is emerging as an alternate internal combustion engine fuel. It is getting attention in countries such as China and India as an emerging transport fuel. Using methanol in spark ignition engines is easier and more economical than in compression ignition engines via the blending approach. M85 (85% v/v methanol and 15% v/v gasoline) is one of the preferred blends with the highest methanol concentration. However, its physicochemical properties significantly differ from gasoline, leading to challenges in operating existing vehicles. This experimental study addresses the challenges such as cold-start operation and poor throttle response of M85-fueled motorcycle using a port fuel injection engine. In this study, M85-fueled motorcycle prototype is developed with superior performance, similar/better drivability, and lower emissions than a gasoline-fueled port-fuel-injected motorcycle.
Journal Article

Investigations on Multiple Injection Strategies in a Common Rail Diesel Engine Using Machine Learning and Image-Processing Techniques

2023-10-26
Abstract The present study examines the effect of the multiple injection strategies in a common rail diesel engine using machine learning, image processing, and object detection techniques. The study demonstrates a novel approach of utilizing image-processing tools to gain information from heat release rates and in-cylinder visualizations from experimental or computational studies. The 3D CFD combustion and emission predictions of a commercial code ANSYS FORTE© are validated with small-bore common rail diesel engine data with known injection strategies. The validated CFD tool is used as a virtual plant model to optimize the injection schedule for reducing oxides of nitrogen (NOx) and soot emissions using an apparent heat release rate image-based machine learning tool. A methodology of the machine learning tool is quite helpful in predicting the NO–soot trade-off.
Journal Article

Divided Exhaust Period Assessment for Fuel-Enrichment Reduction in Turbocharged Spark-Ignition Engines

2023-10-26
Abstract Turbocharged spark-ignition (SI) engines, owing to frequent engine knocking events, utilize retarded spark timing that causes combustion inefficiency, and high turbine inlet temperature (Trb-In T) levels. Fuel enrichment is implemented at high power levels to prevent excessive Trb-In T levels, resulting in an additional fueling penalty and higher CO emissions. In current times, fuel-enrichment reductions are of high strategic importance for engine manufacturers to meet the imminent emissions regulations. To that end, the authors investigated the divided exhaust period (DEP) concept in a 2.2 L turbocharged SI engine with a geometric compression ratio of 14 by decoupling blowdown (BD) and scavenge (SC) events during the exhaust process. Using a validated 1D engine model, the authors first analyzed the DEP concept in terms of pumping mean effective pressure (PMEP) and engine knocking (KI) reduction.
Journal Article

Reduced Carbon Intensity of Ethanol Blend Gasoline

2023-10-26
Abstract Tank-to-wheels (TTW) CO2 reduction for ethanol blends is determined from either gasoline composition or vehicle exhaust measurements. Fuels are characterized using a carbon intensity (CI), which is the ratio of carbon (as CO2 mass) in the fuel to the net heating value. Our objective is to assess changes in CI of market gasoline with varying ethanol content that can be used to appreciate change in vehicle tailpipe greenhouse gases (GHG) in response to policy controlling the ethanol level in market fuels. Ethanol has both a reduced carbon content and a reduced net (lower) heating value relative to petroleum species, with a CI slightly lower than that of typical petroleum gasoline. However, ethanol blending offers additional CI reduction because it enables a reduction of aromatics in the petroleum blendstock for oxygenate blending (BOB) while maintaining octane rating of the blend. Aromatics have a CI about 20% higher than paraffins.
Journal Article

Impact Level of Selected Fuel Mixtures on the Natural Environment

2023-10-13
Abstract The European Union’s pro-ecological policy imposes a requirement to use biofuel additives in diesel fuel which is supposed to support the sustainable development of transport and limit its negative impact on the natural environment. The study presents an analysis of the exhaust gas components and the amount of solid particles carried out for internal combustion engines fueled with mixtures of diesel fuel and fatty acid methyl esters. Additionally, the computer software of the tested power units was modified by changing the amount of fuel to be supplied and the air intake. The goal of the tests was to find out how the fuel mixture and reprogramming of the computer control systems would impact the emission of exhaust gas components. Based on the tests, it was found that an additive of fatty acid methyl esters to diesel does have an influence on the tested unit parameters.
Journal Article

Driving Cycle-Based Energy Management Strategy Development for Range-Extended Electric Vehicles

2023-09-30
Abstract Environmental concerns and technological progress push the development and market penetration of electric vehicles (EVs) and hybrid electric vehicles (HEVs). On the other hand, transportation systems are becoming more efficient by improved communication systems within vehicles and between vehicles and infrastructure. In this study, a driving cycle-based energy management strategy is developed for range-extended electric vehicles (REEVs) to increase system efficiency and equivalent vehicle range. A validated vehicle model is developed by critical subsystem testing and a comparative study is conducted to assess the developed strategy. The results showed that the optimized strategy can save CO2 emission by 6.21%, 1.77%, and 0.58% for heavy, moderate, and light traffic, respectively. Furthermore, the efficient use of a range extender (REx), guided by traffic data, extends the vehicle range, especially in heavy traffic conditions.
Journal Article

Artificial Intelligence Strategies for the Development of Robust Virtual Sensors: An Industrial Case for Transient Particle Emissions in a High-Performance Engine

2023-09-08
Abstract The use of data-driven algorithms for the integration or substitution of current production sensors is becoming a consolidated trend in research and development in the automotive field. Due to the large number of variables and scenarios to consider; however, it is of paramount importance to define a consistent methodology accounting for uncertainty evaluations and preprocessing steps, that are often overlooked in naïve implementations. Among the potential applications, the use of virtual sensors for the analysis of solid emissions in transient cycles is particularly appealing for industrial applications, considering the new legislations scenario and the fact that, to our best knowledge, no robust models have been previously developed.
Journal Article

Experimental and Numerical Investigation of Combustion and Noise, Vibrations, and Harshness Emissions in a Drone Jet Engine Fueled with Synthetic Paraffinic Kerosene

2023-08-14
Abstract Emissions and effects of climate change have prompted study into fuels that reduce global dependence on traditional fuels. This study seeks to investigate engine performance, thermochemical properties, emissions, and perform NVH analysis of Jet-A and S8 using a single-stage turbojet engine at three engine speeds. Experimental Jet-A results were used to validate a CFX simulation of the engine. Engine performance was quantified using thermocouples, pressure sensors, tachometers, flow meters, and load cells fitted to the engine. Emissions results were collected using an MKS Multigas Emissions Analyzer that examined CO, CO₂, H₂O, NOx, and THC. NVH analysis was conducted using a multifield, free-field microphone, and triaxial accelerometer. This study found that Jet-A operates at higher temperatures and pressures than S8, and S8 requires higher fuel flow rates than Jet-A, leading to poorer efficiency and thrust. S8 produced stronger vibrations over 5 kHz compared to Jet-A.
Journal Article

Analyzing the Usage of Wankel Engine Technology in Future Automotive Powertrains

2023-08-04
Abstract The Wankel engine is an eccentric rotary internal combustion engine known for its simplicity, compactness, reliability, and efficiency. However, issues related to sealing, efficiency, and emissions have hindered its widespread use. Recent advancements in sealing technology, novel designs, material coatings, and alternative fuels have addressed some of these problems, leading to improvements in Wankel engine performance. This study examines these advancements in Wankel engine technology and proposes three potential applications for future automotive use. The first application involves utilizing a Wankel engine with a continuously variable transmission to replace the powertrain in conventional vehicles. The second application suggests replacing the engine in a series-parallel electric-hybrid architecture with a Wankel engine. Lastly, the third application explores using a Wankel engine as a range extender for electric vehicles.
Journal Article

Transient Response of Turbocharged Compression Ignition Engine under Different Load Conditions

2023-07-26
Abstract In urban roads the engine speed and the load vary suddenly and frequently, resulting in increased exhaust emissions. In such operations, the effect of air injection technique to access the transient response of the engine is of great interest. The effectiveness of air injection technique in improving the transient response under speed transient is investigated in detail [1]; however, it is not evaluated for the load transients. Load step demand of the engine is another important event that limits the transient response of the turbocharger. In the present study, response of a heavy-duty turbocharged diesel engine is investigated for different load conditions. Three cases of load transients are considered: constant load, load magnitude variation, and load scheduling. Air injection technique is simulated and after optimization of injection pressure based on orifice diameter, its effect on the transient response is presented.
Journal Article

Exploring the Benefits of Karanja-Oil-Derived Biodiesel-Water Emulsion as a Potential Fuel for Diesel Engines Operated with High-Pressure Fuel Injection Systems

2023-07-21
Abstract Biodiesel is a suitable alternative to diesel because of its carbon neutrality, renewability, lubricity, and lower pollutant emissions. However, extensive research indicates higher oxides of nitrogen (NOx) emissions with biodiesel. A practical method to combat this problem is utilizing water and biodiesel as emulsions. The effect of biodiesel-water emulsion in high-pressure fuel injection systems is not fully explored in the existing literature. The present study addresses this research gap by utilizing biodiesel-water emulsions in a modified light-duty diesel engine. The governor-controlled injection system was adapted to a fully flexible electronic system capable of high-pressure injection. Unlike other literature studies, the fuel injection timings were optimized with biodiesel-water emulsions to maximize brake thermal efficiency (bte) at every load condition.
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