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SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

Automotive Engineering: April 2022

2022-04-01
Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.
Magazine

Aerospace & Defense Technology: February 2022

2022-02-01
What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.
Magazine

Automotive Engineering: April 2021

2021-04-01
Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.
Magazine

SAE Truck & Off-Highway Engineering: December 2019

2019-12-05
Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.
Magazine

Automotive Engineering: October 2018

2018-10-04
Transforming Tenneco From new-tech suspensions to curb motion sickness, to composite exhausts, Dr. Ben Patel's engineers are innovating toward the electrified, automated-driving future. The electric future-Audi-style The first-ever electric vehicle from Audi, the e-tron, is production-ready and as expected, impressively engineered. Dual-volute salute! BorgWarner's new twist in turbocharging helps GM's new L3B gasoline four deliver V6-beating power and torque, with diesel-like fuel efficiency, in full-size pickup trucks.
Magazine

MOMENTUM: OCTOBER 2018

2018-10-01
Meeting the challenge The AutoDrive Challenge team from Texas A&M overcame its own challenged to place second in SAE's newest Collegiate Design Series competition. Record-breaker Penn State Behrend surpasses 3,0900 miles per gallon at SAE Supermileage competition. The measure of success An all-seniors team at LSU extended the school's string of strong performances in the 2018 SAE Aero Design West competition.
Magazine

Autonomous Vehicle Engineering: August 2018

2018-08-02
Editorial V2Reality Blockchain Unchained! The weird world of cryptocurrency exists because of the intense mathematics of blockchain technology. The mobility sector is looking beyond Bitcoin to put blockchain to work in potentially game-changing ways. Are Blockchain and 'Smart Contracts' the Secure Future? Legal risk and reward of blockchain and smart contracts as a prescription for automotive applications Software Building Blocks for AV Systems Elektrobit's unique software framework is designed to smooth development of automated driving functions. Cyber Security Goes Upstream The first cloud-based solution for connected vehicles was born in Israel and is now pilot testing at global OEMs. Electronic Architectures Get Smart Upgradable, scalable and powerful new architectures will help enable data-hungry connected, autonomous vehicles. Aptiv's VP of Mobility Architecture explains.
Magazine

MOBILITY ENGINEERING: June 2018

2018-06-01
Roadmap for future Indian passenger drone sector Internet of Vehicles: connected vehicles & data - driven solutions Development and verification of electronic braking system ECU software for commercial vehicle Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Plain bearings for aerospace applications
Magazine

Automotive Engineering: June 2018

2018-06-01
Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?
Magazine

SAE Truck & Off-Highway Engineering: April 2018

2018-04-05
Connectivity takes center stage Telematic links have become the norm, helping fleet owners and operators improve efficiency and letting OEMs predict component failures. More power, less noise, fewer emissions These key attributes drive development of new generators both big and small. TARDEC pursues advanced power generation U.S. Army, GM collaborate on fuel-cell-generated electricity to power the vehicle's propulsion system and onboard electronics, while providing off-vehicle power via an Exportable Power Take-Off unit. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Magazine

Automotive Engineering: April 2018

2018-04-01
Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Magazine

Automotive Engineering: January 2018

2018-01-01
Level Zero hero Jeep's iconic Wrangler is all-new-and unapologetically analog. Fusing sensors for the automated-driving future Complex processing architectures, faster networks and even more sophisticated software are vital for 100% accurate Level 4 and 5 systems. Who wants Afreecar? One billion people globally survive on less than $2/day but desperately need personal mobility and electric power. One of the auto industry's most creative minds offers what could be a unique and sustainable solution. Dana opens new chapter on CVTs A dedicated development center is hustling the unique VariGlide "spherical traction drive" toward 2020 production. Plastics key to mobility innovations The 2017 SPE Innovation Awards highlight the design, engineering and materials-science collaborations between vehicle OEMs and their tier suppliers.
Magazine

SAE Truck & Off-Highway Engineering: December 2017

2017-12-01
Meeting truck autonomy hurdles head-on Combining sensors, inter-vehicle communications and controllers poses major challenges in the effort to bring greater levels of automation to commercial trucking. Simulation key to additive manufacturing analysis Advanced simulation tools help to optimize 3D printing processes before physical build. Making the case for battery-electric fleet power Battery systems edge closer to a tipping point as commercial and heavy-duty fleets broaden their application. Electrified forklifts go big Hoist Liftruck brings full electrification to some of the biggest forklift trucks, motivated only in part by regulatory pressures.
Magazine

SAE Truck & Off-Highway Engineering: October 2017

2017-10-01
Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Military vehicles battle for autonomy at lower cost Engineers are adding sensors, more powerful micros and faster networks as they automate tasks and pave the way to autonomy. Heavy duty lightweighting Optimization of tractor-trailer systems and component design helps to reduce overall vehicle mass, a key strategy in improving fuel economy and meeting upcoming Phase 2 GHG regulations. Navistar's SuperTruck II explores composites, WiFi to cut weight Methane state of mind New Holland ramps up its focus on alternative fuels, showcasing a methane-powered concept tractor that trims emissions, operating costs.
Magazine

MOBILITY ENGINEERING: September 2017

2017-09-01
Opposed-piston engines: the powerplant of the future India's dream of an all-EV fleet by 2030: Myth, miracle, or reality? An approach for prediction of motorcycle engine noise under combustion load Innovations for lightweighting Tough U.S. fuel-economy bogies for 2021 and beyond are driving new approaches for materials, as seen in these examples. More intelligence equals more efficiency, enhanced functionality Advanced electronic systems require renewed focus on architectures, processors, sensors and networks. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will drive vehicle development in the near future, say industry experts attending the revamped SAE COMVEC 17 event.
Magazine

MOMENTUM: SEPTEMBER 2017

2017-09-01
Knowledge wins at 2017 Formula SAE Lincoln The University of Pennsylvania and Texas A&M win the Electric and Internal Combustion Classes, respectively. Flying high at SAE Aero Design New for the twin 2017 competitions in Texas and Florida was a requirement for planes registered in the Regular Class to carry "passengers." Pedal to the metal at Formula SAE Michigan More than 100 university teams compete in this premier student racecar design competition combining static and dynamic events. Removing bumps on the path to fully automated driving Inaugural workshop for new AutoDrive Challenge student competition held at SAE World Headquarters.
Magazine

SAE Truck & Off-Highway Engineering: August 2017

2017-08-03
Collaborating on diesel emission control Stringent fuel-efficiency and criteria-pollutant standards call for new combustion strategies. The SwRI-led Advanced Combustion Catalyst and Aftertreatment Technologies consortium reinvents existing technologies and experiments with new catalysts to meet standards. More intelligence equals more efficiency, enhanced functionality Advanced systems require renewed focus on architectures, processors, sensors and networks. Appraising the potential for platooning in the U.S. Researchers from the National Renewable Energy Laboratory perform statistical analysis based on a large collection of real-world U.S. truck usage data to estimate the fraction of total miles that are technically suitable for platooning. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.
Magazine

Aerospace & Defense Technology: May 2017

2017-05-04
Interoperability Standards Pave the Way for Modular Robotic Manipulators Solar Powering UAVs Deploying COTS Subsystems in UUVs Developing a Multi-Modal UGV Robot Control Interface Fast-Tracking Autonomous Vehicles with Simulation Gesture-Based Controls for Robots: Overview and Implications for Use by Soldiers Identifying the Flow Physics and Modeling Transient Forces on Two-Dimensional Wings Experimental Confirmation of an Aquatic Swimming Motion Theoretically of Very Low Drag and High Efficiency The Scaling of Loss Pathways and Heat Transfer in Small Scale Internal Combustion Engines A Guide for Developing Human-Robot Interaction Experiments in the Robotic Interactive Visualization and Experimentation Technology (RIVET) Simulation
Magazine

Automotive Engineering: May 2017

2017-05-04
Innovations for lightweighting Tough fuel-economy bogies for 2021 and beyond are driving new approaches to materials use, as seen in these case studies. Axellent progress AAM's new Quantum drive-axle technology is a leap forward in lightweight, efficient driveline systems aimed at 2020 and beyond. Low-temperature combustion ready for prime time? At SAE's High-Efficiency IC Engines Symposium, Delphi said its new, third-generation GDCI is promising, but even LTC proponents admit that challenges remain. More automation for ECU testing The latest fault-insertion tests enable engineers to run more test cases in less time.
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