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Automotive Engineering: April 2024

2024-04-04
eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.
Magazine

Automotive Engineering: March 2024

2024-03-07
EV energy management powers-up Batteries get all the attention, but power-electronics developers lean into the cost equation as EV affordability concerns persist. Magna puts multiple innovations in new, more efficient 800v e-motor Better cooling and more efficient chip placement are among the techniques used to hit a new company high for efficiency: 93% Sensor fusion expanding in step with advancing vehicle sophistication An accelerating need to enable automated-driving and efficiency-enhancing features is driving sensor-fusion innovations.
Magazine

SAE Truck & Off-Highway Engineering: February 2024

2024-02-15
Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.
Magazine

SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

Aerospace & Defense Technology: December 2023

2023-12-07
How Distributed Metal Additive Manufacturing Can Add a Surge to Military Supplier Strategies Ensure Aerospace Composite Quality with Force Measurement, Material Testing How Business Networks Can Help Stabilize the A&D Supply Chain A blueprint for modernizing the supply chain for greater connectedness and collaboration. Unlocking the Potential of 3D-Printed Polymers in Aerospace and Defense How to Select the Right Silicone for Space Applications Key Measurements to Maintain Performance of Critical Electronic Systems on Military Aircraft and Warships Physicists Develop a New Type of Antenna Towards Sustainable Recycling of Epoxy-Based Polymers: Approaches and Challenges of Epoxy Biodegradation Composites are especially important for the development and implementation of sustainable technologies such as wind power, energy-efficient aircrafts, and electric cars.
Magazine

SAE Truck & Off-Highway Engineering: October 2023

2023-10-12
Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.
Magazine

Automotive Engineering: September 2023

2023-09-07
Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?
Magazine

Automotive Engineering: June 2023

2023-06-01
Engineering at the new NVH frontier Electrification brings new benchmarks, tools and challenges to the ongoing battle with noise, vibration and harshness. Hydrogen storage in a box! Cylindrical tanks no longer are the only solution for storing high-pressure hydrogen gas. The future is looking decidedly square - and better for vehicle range and packaging. A connected approach to auxiliary battery control An 'intelligent' systems strategy ensures that an electrified vehicle's auxiliary battery has enough energy to meet basic loads, whether the vehicle is running or in park. Editorial The gas-station paradigm for EV charging Supplier Eye Electrification brings supplier value closer to home New Chinese EV feature ASSB tech Battery- and chip-analysis companies join to chop production time Setting guideposts for product liability and ethics in AI Lincoln unveils redesigned 2024 Nautilus SUV 2025 Ram 1500 REV offers class-leading big battery Product Briefs Spotlight: Noise & Vibration Tech
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

Automotive Engineering: February 2023

2023-02-02
Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

Aerospace & Defense Technology: October 2022

2022-10-01
The Distributed Extreme Environment Drive System (DEEDS) What Is It? What Does it Do? How Does It Work? Using Virtual Reality to Improve Product Development Overcoming eVTOL's High-Power Connectivity Challenges Optimized Cutting Tools for Tomorrow's Sustainable Aircraft DC to DC Power Distribution in MilAero Applications Paving the Way for the Next Wireless Breakthroughs Solving Signal Interference Challenges in Aerospace and Defense Electronics In-situ Atmospheric Intelligence for Hybrid Power Grids: Volume 2 (Automated Data Flow Tests) To achieve battlespace dominance, energy flow characterizations of individual platforms and the aggregate battlespace must be developed to adapt and exploit the variable operating conditions.
Magazine

Automotive Engineering: October 2022

2022-10-01
Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

AUTONOMOUS VEHICLE ENGINEERING

2022-04-07
Editorial Safety sells, they say. Should it sell driving automation? The Navigator Vehicle connectivity moves to the next generation Lockered and Loaded With its innovative Transporter, AV startup Udelv rethinks the entire concept of parcel delivery. Navigating Deep Learning to Improve ADAS How edge computing drives real-time decision making in AI for smarter, safer automated vehicles. Ensuring No Child Left Inside Up-armed with new key technologies, Gentex is making 'holistic' driver and cabin monitoring a core-brand hallmark. Precision Tech the 'Backbone' to CNH's Digital Strategy The ag and construction equipment OEM bolsters its tech stack to accelerate development of precision and autonomous solutions. AV Powers Bring May Flowers Michigan-based May Mobility survived rocky roads thanks to faith in its founders' vision and the company's autonomous tech. The Short-flight Alternative The Budget Airline Car is an EV alt-shuttle seating six adults, with luggage storage in each door.
Magazine

Autonomous Vehicle Engineering: January 2022

2022-01-01
Editorial Safety, standards crucial to AVs' advance The Navigator Imaging radar is the next big thing Cabins Reimagined Automated driving technologies, electrification, and shifting customer priorities are inspiring the transformation of vehicle cockpit design and materials. Prepping Cities for Vehicle Autonomy Deployment of new V2I technology and upgrades to existing roadway infrastructure can assist AVs and improve safety for all road users. Keeping Pace with In-Vehicle Data Speed Higher speed and bandwidth for in-vehicle networks, switches, and connections that carry data demand new development and testing solutions. Experts from Keysight Technologies explain. Honda Puts AVs to Work With the second generation of its Autonomous Work Vehicle, Honda advances the concept of automated vehicles as jobsite helpers.
Magazine

Automotive Engineering: November/December 2021

2021-12-01
High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.
Magazine

Aerospace & Defense Technology: September 2021

2021-09-01
Pulse Plasma Nitriding for Aerospace Application Ruggedization of Electronics for Deployed Military Environments Migrating Advanced Signal Processing Technology to Rugged SFF Platforms Radar Recording Proves Next-Level System Performance As radar and electronic warfare systems contend with an increasingly crowded environment, recording tests, interactions, and conflicts provides insight that can help assure future triumphs. > Facing 5G New Radio (NR) Test Challenges Communicating Via Long-Distance Lasers The Purpose of Mixed-Effects Models in Test and Evaluation The simplest version of a mixed model-the random intercept model, where so-called random effects represent group-wide deviations from a grand mean-can account for day-to-day deviations in system performance while still allowing the results to be generalized beyond the few days of observed testing.
Magazine

Automotive Engineering: March 2021

2021-03-01
Engineering Ford's future Product platform and operations chief Hau Thai-Tang on navigating the microchip shortage, compact-unibody trucks, EV and AV challenges, and driving engineering efficiencies amid the lockdown. NAWA aims for 5-minute EV charge A new nano-based carbon electrode is key to reducing electric-vehicle charging time. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.
Magazine

Automotive Engineering: November/December 2020

2020-11-26
Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf
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