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Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Military vehicles battle for autonomy at lower cost Engineers are adding sensors, more powerful micros and faster networks as they automate tasks and pave the way to autonomy. Heavy duty lightweighting Optimization of tractor-trailer systems and component design helps to reduce overall vehicle mass, a key strategy in improving fuel economy and meeting upcoming Phase 2 GHG regulations. Navistar's SuperTruck II explores composites, WiFi to cut weight Methane state of mind New Holland ramps up its focus on alternative fuels, showcasing a methane-powered concept tractor that trims emissions, operating costs.

Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.

Connectivity continues its advance More OEMs and Tier 1 suppliers are focusing on embedded telematic systems, hoping to displace aftermarket hardware. Tailoring fuel injection to control NOx The next big step to help heavy-duty diesel engines meet stricter emissions regulations involves adapting the fuel-injection system to the combustion needs. Active on safety Crash-avoidance technologies are vital "building blocks" to automate commercial vehicles, implement truck platooning and ultimately achieve zero accidents. Engineering with simulation and data Companies are discovering new simulation techniques, especially optimization; the next step is to combine simulation with sensor data and predictive analytics to create even more robust off-highway equipment.

Thought leadership at WCX17 Proliferating electrification and performance. Clarity of purpose Honda's 2017 Clarity Fuel Cell has impressive performance, zero emissions and zero range anxiety. Clarity is ready for the mainstream, but is hydrogen fuel? Lightweighting hinges on the details Multi-material design approaches require careful integration of all adjacent constituents. Haptic feedback for gesture-control HMI Mid-air gesture controls rely on sophisticated sensing to aid the human-machine interface and help keep drivers' eyes on the road. Road-efficient mud machine Jeep's new Compass benefits from a trick AWD system co-developed with GKN. Past as prelude to the future SAE's Mobility History Committee brings a trove of knowledge- and cool technology. The new Fellow from Ricardo Prof. Neville Jackson will be recognized as an SAE Fellow at WCX17.

Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Expediting engine design Simulation tools drive development of the most complex, fuel- efficient and powerful engines ever seen in off-highway applications. Industry 4.0: The smart factory arrives The plants that produce vehicles and their high-tech systems are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. The future is not so far-off Enhanced Cat 3500 engine boosts power 20%, trims fuel usage by 10% Phase 2 GHG rules driver for advanced technology, alternative fuels Eaton demonstrates waste heat recovery, variable valve actuation for HD diesels Hyliion develops add-on hybrid system for semi-trailers that reduces fuel consumption by 30% Tech-heavy Iveco Z Truck concept spawns 29 patents EPA's Grundler talks Phase 2 regs

Diesel gets a promotion at SAE Clean Snowmobile Challenge The main rules change for the 2015 season is creation of a new engine category (diesel), the event's organizer notes in providing an overview of the SAE Collegiate Design Series competition. Wisconsin-Stout puts faith in gearbox redesign for Baja Blue Devil Racing Team believes packaging and durability advantages more than offset weight and low-end-torque penalties. Test cell at Kansas University does double duty Single-cylinder engine test cell designed for research into biodiesel also serves as an instruction tool for students. University of Michigan students have hand in Volt battery reliability Technology co-developed by U of M monitors the quality of welds used in the joining of Chevy Volt battery cells.

QT steels make an impact The use of quenchd and tempered steels for dumper bodies reduces weight and fuel consumption while increasing payload capacity and wear life.

Alternative fuels face challenges With gasoline prices seeming to stabilize and fuel economy measures taking hold is there a compelling need for alternative fuels? Automotive engineers offer some surprising reasons why there is.

Q&A with Dr. Pawan Goenka The Executive Director & President-- Automotive & Farm Equipment Sectors, Mahindra & Mahindra Ltd. answers questions on a range of subjects such as auto fuel efficiency, emissions, alternative fuels, safety, telematics, manufacturing, and sustainability. Advances in surface engineering Newer materials with improved properties can enhance the properties of the working surfaces of cylinder components for the demands of increased temperatures, pressures, and corrosive atmospheres and still satisfy performance and life requirements. E-mobility opportunities in the Indian ecosphere The Prime Minister of India in January 2013 unveiled the National Mission on Electric Mobility and formed a National Board of Electric Mobility to fast track e-mobility for India through industry-government partnerships.

Tackling biodiesel's technical challenges Caterpillar researchers are working to mitigate biodiesel's negative effects on engine components and aftertreatment systems. More for less Telematic systems are offering more features and functions for lower prices. Improving actuation speed and controllability With high-speed hydraulic proportional valves, the performance of existing cam phasing systems can be improved or the actuation mechanisms can be applied directly to engine valve actuation.

Tackling biodiesel's technical challenges Engineers and researchers are working to mitigate biodiesel's negative effects on engine components and aftertreatment systems. Lightweighting with iron Grede throws advanced ultra-high-strength cast ductile iron into the lightweight-materials ring for commercial-vehicle chassis and powertrain applications. Silicon takes over Semiconductor suppliers are altering materials so automakers can add functions and improve reliability.

High hopes or just dreaming? A look at how Asia's aircraft manufacturers are trying to break into new markets to challenge the status quo. Camelina-based biofuel shows advantages in turboprop Researchers within the government of Canada see the need to improve the emissions performance of the Rolls-Royce T56 engine, which despite its age remains a workhorse for its military aircraft fleet.

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Inductive approach An engineering professor from Ryerson uses MapleSim to introduce more exploratory methods of teaching. Monash University scores fourth Formula SAE-A win The Monash University Formula SAE-A team demonstrated its dominance by winning its fourth consecutive Australasian event in Melbourne last December. Audi Urban Intelligent Assist The three-year joint effort between Audi AG, the Volkswagen Group Electronics Research Laboratory (ERL) in Belmont, CA, the University of Southern California, the University of California at Berkeley, and the University of California at San Diego aimed at improving drivers' information and decision-making capabilities. Hovering aircraft programs The AW609 tiltrotor and the X3 compound helicopter offer different technology solutions to the challenge of achieving higher speeds and higher-quality point-to-point air transport.