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What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

Extending the ICE age Future vehicle propulsion is not a single-solution challenge. Top engineers take Automotive Engineering into the next combustion-engine frontier. FCA's Micky Bly amping up electrification New powertrain boss Micky Bly and his team are building an advanced propulsion-strategy roadmap that includes at least one more ICE development cycle. Ford's Dave Filipe has some powerful choices to make These are interesting days for those managing global propulsion portfolios, but Ford's powertrain lead says a smart team has him relishing the challenges. GM's Ken Morris lives the pace of the powertrain revolution The purview of GM's VP of global product integrity includes the rapidly-shifting landscape of powertrain engineering. Hyundai's John Juriga optimizing ICE and fuels Hyundai is building on its lean-combustion knowledge in a DoE-sponsored collaborative program with MTU and Phillips 66.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Transforming Tenneco From new-tech suspensions to curb motion sickness, to composite exhausts, Dr. Ben Patel's engineers are innovating toward the electrified, automated-driving future. The electric future-Audi-style The first-ever electric vehicle from Audi, the e-tron, is production-ready and as expected, impressively engineered. Dual-volute salute! BorgWarner's new twist in turbocharging helps GM's new L3B gasoline four deliver V6-beating power and torque, with diesel-like fuel efficiency, in full-size pickup trucks.

Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?

Connectivity takes center stage Telematic links have become the norm, helping fleet owners and operators improve efficiency and letting OEMs predict component failures. More power, less noise, fewer emissions These key attributes drive development of new generators both big and small. TARDEC pursues advanced power generation U.S. Army, GM collaborate on fuel-cell-generated electricity to power the vehicle's propulsion system and onboard electronics, while providing off-vehicle power via an Exportable Power Take-Off unit. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.

Truck Tech War! Ford, GM, and Ram arm their profit-pumping half-ton pickups for the 2020s' efficiency battle. Mobility mecca: WCX 2018 Provocative thought leaders, emerging disruptors, and the industry's best networking and career guidance all under one big roof: the 2018 SAE World Congress Experience is coming April 10-12. Mercedes adopts Harman UX for A-Class The 'smart' architecture is capable of OTA updates and features more-accurate voice recognition. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Taking aim at the drowsy-driver threat Hyundai Mobis is leveraging Level 4 tech to move 'departed' drivers safely off the road. Editorial: Fear and loathing on the path to Level 4 driving Supplier Eye Variability, risk and the value stream The Navigator How will automated vehicles deal with potholes?

Hacked! Is automotive ready for the inevitable? Cybersecurity experts talk defense strategies. Active Aero takes flight Reconfigurable "smart" aerodynamic aids are stretching performance-car envelopes in every direction. The motorcycle's balanced future With its Ride Assist technology, Honda R&D moves two-wheelers toward autonomous capability. Honoring lightweight innovation Chrysler, Toyota, Faurecia and AP&T recognized with the 2017 Altair Enlighten Award for their efforts to reduce vehicle weight.

Collaborating on diesel emission control Stringent fuel-efficiency and criteria-pollutant standards call for new combustion strategies. The SwRI-led Advanced Combustion Catalyst and Aftertreatment Technologies consortium reinvents existing technologies and experiments with new catalysts to meet standards. More intelligence equals more efficiency, enhanced functionality Advanced systems require renewed focus on architectures, processors, sensors and networks. Appraising the potential for platooning in the U.S. Researchers from the National Renewable Energy Laboratory perform statistical analysis based on a large collection of real-world U.S. truck usage data to estimate the fraction of total miles that are technically suitable for platooning. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.

Small Form Factor Embedded Systems New Technologies Drive Diverse Solutions Making Laser Weapons a Reality Modelling and Simulation Tools for Systems Integration on Aircraft Rotorcraft Anti-Icing Systems Redundant Transmitting System in Aircraft (RTSA) Cassini Stays in Touch with NASA's Radio Science Subsystem Laser Integration on Silicon Photonic Circuits Through Transfer Printing New fabrication approach allows the massively parallel transfer of III-V coupons to a silicon photonic target wafer. High Energy Computed Tomographic Inspection of Munitions Inspection system provides additional level of quality assurance for R&D, reverse engineering, and malfunction investigations. Terahertz (THz) Radar: A Solution for Degraded Visibility Environments (DVE) Operating at higher frequencies than other types of radar produces tighter beams and finer resolution. Imaging Detonations of Explosives Using high-speed camera pyrometers to measure and map fireball/shock expansion velocities.

Connectivity continues its advance More OEMs and Tier 1 suppliers are focusing on embedded telematic systems, hoping to displace aftermarket hardware. Tailoring fuel injection to control NOx The next big step to help heavy-duty diesel engines meet stricter emissions regulations involves adapting the fuel-injection system to the combustion needs. Active on safety Crash-avoidance technologies are vital "building blocks" to automate commercial vehicles, implement truck platooning and ultimately achieve zero accidents. Engineering with simulation and data Companies are discovering new simulation techniques, especially optimization; the next step is to combine simulation with sensor data and predictive analytics to create even more robust off-highway equipment.

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.

All about the engine The University of Wisconsin-Madison team increases engine displacement and implements exhaust gas recirculation to maintain winning ways in SAE Clean Snowmobile Challenge. Fluid mechanics of diesel injection studied at Penn State Special photography method helps student researchers get a better look at spray patterns. Under new management A senior-heavy squad from Minnesota State University, Mankato, takes a different approach to team dynamics and jumps 34 spots to 17th overall at the 2016 Formula SAE Michigan competition.

A 24-hour battle of speed and efficiency At Le Mans this month, amped-up hybrid prototype racecars from Audi and Toyota face a revamped Porsche 919 hybrid, while Ford hopes to recapture glory with its new GT-R. Pushing the ICE forward, gradually Emergent technologies from BorgWarner, Eaton and Mahle aim for greater efficiency in gasoline and diesel engines. Smile, you're on Magna camera! Magna Electronics is rapidly expanding production of its made-in-U.S.A. onboard cameras to keep pace with booming OEM demand for safety and vehicle-autonomy vision-systems technology. Multi-material body solutions: Possibilities and manufacturing challenges The body-in-white is a prime target for lightweighting and many automakers are pursuing unique and effective multi-material approaches, but improved design tools and processes might yield greater gains.

Baking in protection With vehicles joining the Internet of Things, connectivity is making cybersecurity a must-have obligation for automotive engineers, from initial designs through end-of-life. New Engines 2016 Highlighting the design, engineering, and technologies inside some of the most competitive new gasoline and light-duty diesel ICEs. Citizen of the world Cuneyt L. Oge begins his term as 2016 SAE International President with a vision about auto-mobility and aero-mobility 2050. CES rollouts extend connectivity, app integration Ford looks to spread Corning's new lightweight Gorilla Glass beyond the 2017 GT New 40%-scale wind tunnel increases GM's aero-development capacity Surface Generation speeds composites throughput with one-shot stamp-forming process 2017 Cadillac XT5 debuts GM's new lightweight crossover architecture Porsche and Bentley plan electric future

Balancing GDI fuel economy and emissions Will OEMs have to adopt gasoline particulate filters to comply with stringent new emissions regulations? Top engineers discuss current developments. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Mixing metals Cadillac pursues aluminum/steel mix for new CT6 luxury sedan, leading to advances in body assembly.

Have diesel will race (and learn) Mazda's factory SkyActiv diesel race program switched to the Prototype class in 2014, teaching the SpeedSource team valuable engineering lessons for 2015. Starting and developing an engineering career: barriers and opportunities Very strong role models who have a marked enthusiasm for their subject are needed at every point along an employee's education and work career. The knock on gasoline engines Two major strategies to increase the efficiency of SI engines are to raise the compression ratio and to downsize the engine using a turbocharger, but both have issues with knock. Researchers at Massachusetts Institute of Technology's Sloan Automotive Laboratory tackle the problem. Minecraft: getting kids into coding Stephen Foster, CEO and Co-founder of THOUGHTSTEM, has a new outlook on STEM education and the utilities that can be used to get kids involved in software coding.

Outlook for autonomous driving includes cloud Connectivity with off-board data and services and among vehicles will be crucial in maintaining safety and security in future autonomous vehicles. The next wave of crash simulation As computing speed has improved and software itself has made significant speed and performance gains with each release, modeling tools are now quick enough to build high-quality, large, high-detail vehicle models in a very efficient manner. SAE 2014 Convergence preview Interest in advanced driver-assistance technologies is surging, with automotive engineers and decision makers at OEMs and suppliers working feverishly on the convenience vs. safety trade-off and other electronics-related challenges. Cooled EGR shows benefits for gasoline engines Exhaust gas recirculation systems now in use on diesel engines are used mainly to meet emissions regulations. In gasoline engines, they are an appealing way to meet ever more stringent fuel-economy standards

Alternative fuels face challenges With gasoline prices seeming to stabilize and fuel economy measures taking hold is there a compelling need for alternative fuels? Automotive engineers offer some surprising reasons why there is.