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Technical Paper

Choosing the Best Lithium Battery Technology in the Hybridization of Ultralight Aircraft

2024-06-12
2024-37-0017
Many research centers and companies in general aviation have been devoting efforts to the electrification of propulsive plants to reduce environmental impact and/or increase safety. Even if the final goal is the elimination of fossil fuels, the limitations of today's battery in terms of energy and power densities suggest the adoption of hybrid-electric solutions that combine the advantages of conventional and electric propulsive systems, namely reduced fuel consumption, high peak power, and increased safety deriving from redundancy. Today, lithium batteries are the best commercial option for the electrification of all means of transportation. However, lithium batteries are a family of technologies that presents a variety of specifications in terms of gravimetric and volumetric energy density, discharge and charge currents, safety, and cost.
Technical Paper

Sustainable Microalgae-Membrane Photobioreactor (MPBR) System for Onboard Oxygen Production in an Aircraft

2024-06-01
2024-26-0402
The purpose of the Air Generation System is to provide a constant supply of conditioned fresh air to meet the necessary oxygen availability and to prevent carbon dioxide (CO2) concentrations for the occupants in an aircraft. The engine bleed energy or electrical load energy consumed towards this circumstance accounts to be approx. 5% of total fuel burn and in turn, contributes to the global emissions of greenhouse gases. This paper studies the improvement areas of the present conventional system such as fuel burn consumption associated with an aircraft environmental control system (ECS) depending on, the amount of bleed and ram air usage, electric power consumption. Improved systems for propulsion, power generation, sustainability, hybridization, and environmental control can be desirable for an aircraft.
Technical Paper

Enhancing Sustainable Aviation through Contrail Management – A Framework for Multiple Platforms

2024-06-01
2024-26-0444
Effective contrail management while ensuring operational and economic efficiencies for flight services is essential for providing services with minimal adverse environmental impact. The paper explores various aspects of contrail management applicable to different platforms such as Unmanned vehicles, Commercial airliners and Business & regional jets. The aspects unique to each platform such as flight levels of operation, fuel types, flight endurance and radius of operation have been analyzed. Expanse of 5G network is resulting in increased flight activity at flight levels not envisaged hitherto. The paper also dwells on the ramifications of the increased proliferation of different platforms at newer flight levels from the perspective of contrail management.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

Ultra-Downsizing of ICEs Based on True Atkinson Cycle Implementations. Thermodynamic Analysis and Comparison on the Indicated Fuel Conversion Efficiency of Atkinson and Classical ICE Cycles

2024-04-09
2024-01-2096
Ultra-Downsizing (UD) was introduced as an even higher level of downsizing for Internal Combustion Engines ICEs, see [2] SAE 2015-01-1252. The introduction of Ultra Downsizing (UD) aims to enhance the power, efficiency, and sustainability of ICEs while maintaining the thermal and mechanical strain within acceptable limits. The following approaches are utilized: 1 True Atkinson Cycles are implemented utilizing an asymmetrical crank mechanism called Variable Compression and Stroke Ratios (VCSR). This mechanism allows for extended expansion stroke and continuous adjustment of the Volumetric Compression Ratio (VCR). 2 Unrestricted two or more stage high-pressure turbocharging and intensive intercooling: This setup enables more complete filling of the cylinder and reduces the compression work on the piston, resulting in higher specific power and efficiency. 3 The new Load Control (LC) approach is based to continuous VCR adjustment.
Technical Paper

Design and Sizing Methodology of Electric Vehicle Powertrain to Achieve Optimal Range and Performance

2024-04-09
2024-01-2160
Battery electric vehicles are quickly gaining momentum to improve vehicle fuel efficiency and emission reduction. However, they must be designed to provide adequate range on a single charge combined with good acceleration performance, top speed, gradeability, and fast charging times. The paper presents a model for sizing the power train of an electric vehicle, including the power electronic converter, electric motor, and battery pack. A major assumption is that an optimal wheel slip rate can be achieved by modern vehicles using slip control systems. MATLAB/Simulink was used to model the vehicle powertrain. Simulations were conducted based on different speed and acceleration profiles. The purpose of the study focused on the motor and power electronics sizing requirements to achieve optimal range and performance.
Technical Paper

Impact of a Split-Injection Strategy on Energy-Assisted Compression-Ignition Combustion with Low Cetane Number Sustainable Aviation Fuels

2024-04-09
2024-01-2698
The influence of a split-injection strategy on energy-assisted compression-ignition (EACI) combustion of low-cetane number sustainable aviation fuels was investigated in a single-cylinder direct-injection compression-ignition engine using a ceramic ignition assistant (IA). Two low-cetane number fuels were studied: a low-cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) with a derived cetane number (DCN) of 17.4 and a binary blend of ATJ with F24 (Jet-A fuel with military additives, DCN 45.8) with a blend DCN of 25.9 (25 vol.% F24, 75 vol.% ATJ). A pilot injection mass sweep (3.5-7.0 mg) with constant total injection mass and an injection dwell sweep (1.5-3.0 ms) with fixed main injection timing was performed. Increasing pilot injection mass was found to reduce cycle-to-cycle combustion phasing variability by promoting a shorter and more repeatable combustion event for the main injection with a shorter ignition delay.
Technical Paper

Numerical Analysis of Different Injectors for Kerosene/Hydrogen-Peroxide and Ethanol Amine/Hydrogen-Peroxide for Satellite Thruster

2024-02-23
2023-01-5180
In a satellite thruster the function of injector plays a major role in controlling the combustion. This paper presents the numerical simulation of two most used injectors namely, impinging doublet, and triplet using Ansys fluent. The injectors are designed for the non-toxic, green propellants used in satellite thrusters. The present study focuses on the design and simulation of the injectors with 2 variant of green propellants i.e., Kerosene/Hydrogen-peroxide and Ethanol Amine/Hydrogen-peroxide. The objective of the study is to investigate the performance of the two injectors in terms of atomization, combustion efficiency and thrust generation. Theoretical design calculations were performed for a 20 N bi-propellant satellite thruster. A comparative study on the condensed combustion products and injector was carried out using NASA CEA Run code and Ansys fluent, respectively. The ethanol amine/hydrogen-peroxide injector showed better performance in terms of combustion efficiency.
Technical Paper

Comparative Analysis and Testing the Performance of Various Fuels in Ramjet

2024-02-23
2023-01-5177
The development of ramjet engines has experienced a significant increase in response to the growing demand for supersonic speed capabilities in contemporary propulsion systems and missile weaponry. Their efficient operation at supersonic speeds has garnered increased attention. The study focuses on designing a diffuser and ram cone for decelerating supersonic flow in the combustion chamber. Performance tests for hydrogen and ethanol fuels are conducted at Mach values of 3.5, 3, and 2.5. Injectors are positioned asymmetrically in parallel, perpendicular, and at a 45-degree angle to the flow. Effects of injector orifice diameters (0.8mm, 1mm, 1.2mm) on atomization and penetration length distribution are investigated. SolidWorks is used for design, and Ansys with a coupled implicit second-order upwind solver analyzes the Reynolds-averaged Navier-Stokes equation. Eddy dissipation handles combustion. Hydrogen and ethanol are modeled and injected, reacting with atmospheric oxygen.
Technical Paper

A Methodology of Optimizing Steering Geometry for Minimizing Steering Errors

2024-01-16
2024-26-0062
The focus on driver and occupant safety as well as comfort is increasing rapidly while designing commercial vehicles in India. Improvements in the road network have enhanced road transport for commercial vehicles. Apart from the cost of operation and fuel economy, the commercial vehicles must deliver goods within stipulated time. These factors resulted in higher speed of operation for commercial vehicles. The design should not compromise the safety of the vehicle at these higher speeds of operation. The vehicle should obey the driver’s intended direction at all speeds and the response of the vehicle to driver input must be predictable without much larger surprises which can lead to accidents. The commercial vehicles are designed with rigid axle and RCB type steering system. This suspension and steering design combination introduce steering errors when vehicle travel over bump, braked and while cornering.
Technical Paper

Zero Carbon Emission Aviation Fuel Technology Review - The Hydrogen Pathway

2024-01-08
2023-36-0029
The commercial aviation currently accounts for roughly 2.5 % of the global CO2 emissions and around 3.5% of world warming emissions, taking into account non CO2 effects on the climate. Its has grown faster in recent decades than the other transport modes (road, rail or shipping), with an average rate of 2.3%/year from 1990 to 2019, prior to the pandemic. Moreover, its share of Greenhouse (GHG) emissions is supposed to grow, with the increasing demand scenario of air trips worldwide. This scenario might threaten the decarbonization targets assumed by the aviation industry, in line with the world efforts to minimize the climate effects caused by the carbon emissions. In this context, hydrogen is set as a promising alternative to the traditional jet fuel, due to its zero carbon emissions.
Technical Paper

High-Precision Modeling and Online Validation of a 200kW-Class Series Hybrid Power System in Aviation

2023-12-31
2023-01-7097
Taking into account the high rotor speed of the generator and the trend of high voltage in direct current microgrids in high-power aviation hybrid propulsion systems, a hybrid power system with a power of 200 kilowatts (kW), a voltage of 540 volts (V), and a rated generator speed of 10500 r/min was established. Anticipating the demands of future high-power system tests, a matching simulation model was developed. The paper discusses various aspects including model construction, test design, and result validation, proposing an overall control strategy for series hybrid aviation propulsion systems – utilizing lithium-ion batteries to stabilize grid voltage and using the turboshaft-generator unit as the primary power source to meet the main power demands of the electric propulsion system. The established model consists of four modules: turboshaft engine, power generator, voltage-stabilizing battery, and electric motor/propeller.
Technical Paper

Emissions of Aerospace Fuels F-24 and Jet-A in a Jet Engine and Correlation with Combustion Characteristics from a Constant Volume Combustion Chamber

2023-10-31
2023-01-1666
An investigation into emissions differences and their correlations with differing combustion characteristics between F24 and Jet-A was conducted. Raw emissions data was taken from a single stage jet engine by a FTIR gas analyzer. Measurements of H2O, CO2, CO, NOx, and total hydrocarbon emissions (THC) were taken at 60K, 65K, and 70K RPM. At 70K RPM Jet-A and F-24 the emissions were similar at approx.: 4% H2O, 3% CO2, 970 PPM CO, 28 PPM NOx. Jet-A THC emissions were approx.: 1200 PPM THC, F24 THC emissions were lower by over 60%. The significantly lower amount of THC emissions for F24 suggests more complete combustion compared to Jet-A.
Technical Paper

HORIZON Europe Project AeroSolfd: GPF-Retrofit for Cleaner Urban Mobility

2023-08-28
2023-24-0114
Ultrafine particles, in particular solid sub-100 nm particles pose high risks to human health due to their high lung deposition efficiency, translocation to all organs including the brain and their harmful chemical composition; due to dense traffic, the population in urban environments is exposed to high concentrations of those toxic air contaminants, despite these facts, they are still widely neglected. Therefore, the EU-Commission set up a program for clean and competitive solutions for different problem areas which are regarded to be hotspots of such particles. HORIZON AeroSolfd is an EU project, co-funded by Switzerland that will deliver affordable, adaptable, and sustainable retrofit solutions to reduce exhaust tailpipe emissions from petrol engines, brake emissions and pollution in semi-closed environments.
Technical Paper

Monitoring Melting Ice Formations in Aircraft Fuel Tank by Acoustic Emission

2023-06-15
2023-01-1437
Considerable amounts of water accumulate in aircraft fuel tanks due to condensation of vapor during flight or directly during fueling with contaminated kerosene. This can result in a misreading of the fuel meters. In certain aircraft types, ice blocks resulting from the low temperatures at high altitude flights or in winter time can even interfere with the nozzles of the fuel supply pipes from the tanks to the engines. Therefore, as part of the maintenance operations, water has to be drained in certain intervals ensuring that no remaining ice is present. In the absence of an established method for determining residual ice blocks inside, the aircraft operator has to wait long enough, in some cases too long, to start the draining procedure, leading potentially to an unnecessary long ground time. A promising technology to determine melting ice uses acoustic signals generated and emitted during ice melting.
Research Report

Decarbonized Fuel Options for Civil Aviation

2023-06-13
EPR2023012
Drop-in replacement biofuels and electrofuels can provide net-zero CO2 emissions with dramatic reductions in contrail formation. Biofuels must transition to second-generation cellulosic feedstocks while improving land and soil management. Electrofuels, or "e-fuels,” require aggressive cost reduction in hydrogen production, carbon capture, and fuel synthesis. Hydrogen has great potential for energy efficiency, cost reduction, and emissions reduction; however, its low density (even in liquid form) combined with it’s extremely low boiling temperature mean that bulky spherical tanks will consume considerable fuselage volume. Still, emerging direct-kerosene fuel cells may ultimately provide a superior zero-emission, energy-dense solution. Decarbonized Power Options for Civil Aviation discusses the current challenges with these power options and explores the economic incentives and levers vital to decarbonization.
Technical Paper

Model Selection for Predicting the Evaporation Rate of Aviation Fuels

2023-05-18
2023-01-5028
The prediction of accurate evaporation rates for aviation fuels, which are complex mixtures of hundreds of hydrocarbon components with varying evaporation characteristics, remains a challenge. Multi-component vaporization models, such as distillation curve (DC) and diffusion limit (DL), are capable of predicting evaporation rates well but require the construction of surrogate fuels, which is difficult. Mono-component models, on the other hand, can be used for rapid evaporation conditions similar to those in a heat engine combustion chamber, with acceptable uncertainties. However, the accuracy of these models under engine-relevant operating conditions is unclear. This study aims to address this research gap by experimentally measuring the evaporation rates of two aviation fuels (TS-1 and Jet-A1) at different temperature conditions and evaluating the feasibility of current theoretical models for predicting evaporation rates under engine-relevant conditions.
Technical Paper

Combustion Characteristics of Low DCN Synthetic Aviation Fuel, IPK, in a High Compression Ignition Indirect Injection Research Engine

2023-04-11
2023-01-0272
The Coal-To-Liquid (CTL) synthetic aviation fuel, Iso-Paraffinic Kerosene (IPK), was studied for ignition delay, combustion delay, pressure trace, pressure rise rate, apparent heat release rate in an experimental single cylinder indirect injection (IDI) compression ignition engine and a constant volume combustion chamber (CVCC). Autoignition characteristics for neat IPK, neat Ultra-Low Sulfur Diesel (ULSD), and a blend of 50%IPK and 50% ULSD were determined in the CVCC and the effects of the autoignition quality of each fuel were determined also in an IDI engine. ULSD was found to have a Derived Cetane Number (DCN) of 47 for the batch used in this experimentation. IPK was found to have a DCN of 25.9 indicating that is has a lower affinity for autoignition, and the blend fell between the two at 37.5. Additionally, it was found that the ignition delay for IPK in the CVCC was 5.3 ms and ULSD was 3.56 ms.
Technical Paper

Combined Impacts of Engine Speed and Fuel Reactivity on Energy-Assisted Compression-Ignition Operation with Sustainable Aviation Fuels

2023-04-11
2023-01-0263
The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.
Journal Article

Performance Evaluation of Lithium-ion Batteries under Low-Pressure Conditions for Aviation Applications

2023-04-11
2023-01-0504
Electrification is getting more important in the aviation industry with the increasing need for reducing emissions of carbon dioxide and fuel consumption. It is crucial to assess the behavior of Li-Ion batteries at high-altitude conditions to design safe and reliable battery packs. This paper aims at benchmarking the performance of different formats of battery cells (pouch cells and cylindrical cells) in low-pressure environments. A test setup was designed and fabricated to replicate the standard procedure defined by the RTCA DO-311 standard, such as the altitude test and rapid decompression test. During the test voltage, current, temperature, and pressure were monitored, and the evaluation criteria is based on the capacity retention, along with the structural integrity of the cell. From preliminary tests, it was observed that cylindrical cells do not show a significant change in performance at low-pressure conditions thanks to their steel casing.
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