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Technical Paper

Roadnoise Reduction through Component-TPA with Test and Simulation convergence using Blocked Force

2024-06-12
2024-01-2952
While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF.
Technical Paper

A Low-Cost System for Road Induced Tire Cavity Noise Control (RTNC)

2024-06-12
2024-01-2961
The transition from ICE to electric power trains in new vehicles along with the application of advanced active and passive noise reduction solutions has intensified the perception of noise sources not directly linked to the propulsion system. This includes road noise as amplified by the tire cavity resonance. This resonance mainly depends on tire geometry, air temperature inside the tire and vehicle speed and is increasingly audible for larger wheels and heavier vehicles, as they are typical for current electrical SUV designs. Active technologies can be applied to significantly reduce narrow band tire cavity noise with low costs and minimal weight increase. Like ANC systems for ICE powertrains, they make use of the audio system in the vehicle. In this paper, a novel low-cost system for road induced tire cavity noise control (RTNC) is presented that reduces the tire cavity resonance noise inside a car cabin.
Technical Paper

New Equivalent Static Load (ESL) Creation Procedure for Complete Vehicle

2024-06-12
2024-01-2944
By analyzing the dynamic distortion in all body closure openings in a complete vehicle, a better understanding of the body characteristics can be achieved compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures. The body response is measured with the so-called Multi Stethoscope (MSS) when driving a vehicle on a rough pavé road (cobble stone). The MSS is measuring the distortion in each opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint ODF and used as assessment criteria within Solidity and Perceived Quality. By applying the Principal Component Analysis (PCA) on the time history of the distortion, a Dominant Distortion Pattern (DDP) can be identified.
Technical Paper

Study of Crew Seat Impact Attenuation System for Indian Manned Space Mission

2024-06-01
2024-26-0469
The descent phase of GAGANYAAN (Indian Manned Space Mission) culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge amount of loads are experienced by the astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems use honeycomb core, which is passive, expendable, can only be used once (at touchdown impact) during the entire mission and does not account off-nominal impact loads. Active and reusable attenuation systems for crew module is still an unexplored territory. Three configurations of impact attenuators were selected for this study for the current GAGANYAAN crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems.
Technical Paper

Anti-Rollover Control for All-Terrain Vehicle Based on Zero-Moment Point

2024-04-30
2024-01-5055
To investigate the rollover phenomena experienced by all-terrain vehicles (ATVs) during their motion caused by input from the road surface, a combined simulation using CarSim and Simulink has been employed to validate an active anti-rollover control strategy based on differential braking for ATVs, followed by vehicle testing. In the research process, a nonlinear three-degrees-of-freedom vehicle model has been developed. By utilizing a zero-moment point index as a rollover warning indicator, this approach could accurately detect the rollover status of the vehicle, particularly in scenarios involving low road adhesion on unpaved surfaces, which are characteristic of ATV operation. The differential braking, generating a roll moment by adjusting the amount of lateral force each braked tire can generate, was proved as an effective method to enhance rolling stability.
Technical Paper

Mathematical Model for the Rotation of a Door Including Vehicle Inclination

2024-04-17
2024-01-5045
The analysis presented in this document demonstrates the mathematical model approach for determining the rotation of a door about the hinge axis. Additional results from the model are the torque due to gravity about the axis, opening force, and the door hold open check link force. Vector mechanics, equations of a plane, and parametric equations were utilized to develop this model, which only requires coordinate points as inputs. This model allows for various hinge axis angles and door rotation angles to quickly be analyzed. Vehicle pitch and roll angles may also be input along with door mass to determine the torque about the hinge axis. The vector calculations to determine the moment arm of the door check link and its resulting force are demonstrated for both a standard check link design and an alternate check link design that has the link connected to a slider translated along a shaft.
Journal Article

Evaluation of DAMAGE Algorithm in Frontal Crashes

2024-04-17
2023-22-0006
With the current trend of including the evaluation of the risk of brain injuries in vehicle crashes due to rotational kinematics of the head, two injury criteria have been introduced since 2013 – BrIC and DAMAGE. BrIC was developed by NHTSA in 2013 and was suggested for inclusion in the US NCAP for frontal and side crashes. DAMAGE has been developed by UVa under the sponsorship of JAMA and JARI and has been accepted tentatively by the EuroNCAP. Although BrIC in US crash testing is known and reported, DAMAGE in tests of the US fleet is relatively unknown. The current paper will report on DAMAGE in NCAP-like tests and potential future frontal crash tests involving substantial rotation about the three axes of occupant heads. Distribution of DAMAGE of three-point belted occupants without airbags will also be discussed. Prediction of brain injury risks from the tests have been compared to the risks in the real world.
Journal Article

Driving Behavior during Left-Turn Maneuvers at Intersections on Left-Hand Traffic Roads

2024-04-17
2023-22-0007
Understanding left-turn vehicle-pedestrian accident mechanisms is critical for developing accident-prevention systems. This study aims to clarify the features of driver behavior focusing on drivers’ gaze, vehicle speed, and time to collision (TTC) during left turns at intersections on left-hand traffic roads. Herein, experiments with a sedan and light-duty truck (< 7.5 tons GVW) are conducted under four conditions: no pedestrian dummy (No-P), near-side pedestrian dummy (Near-P), far-side pedestrian dummy (Far-P) and near-and-far side pedestrian dummies (NF-P). For NF-P, sedans have a significantly shorter gaze time for left-side mirrors compared with light-duty trucks. The light-duty truck’s average speed at the initial line to the intersection (L1) and pedestrian crossing line (L0) is significantly lower than the sedan’s under No-P, Near-P, and NF-P conditions, without any significant difference between any two conditions.
Journal Article

Examination of Crash Injury Risk as a Function of Occupant Demographics

2024-04-17
2023-22-0002
The objectives of this study were to provide insights on how injury risk is influenced by occupant demographics such as sex, age, and size; and to quantify differences within the context of commonly-occurring real-world crashes. The analyses were confined to either single-event collisions or collisions that were judged to be well-defined based on the absence of any significant secondary impacts. These analyses, including both logistic regression and descriptive statistics, were conducted using the Crash Investigation Sampling System for calendar years 2017 to 2021. In the case of occupant sex, the findings agree with those of many recent investigations that have attempted to quantify the circumstances in which females show elevated rates of injury relative to their male counterparts given the same level bodily insult. This study, like others, provides evidence of certain female-specific injuries.
Technical Paper

Analysis of the Event Data Recorder (EDR) Function of a GM Active Safety Control Module (EOCM3 LC)

2024-04-09
2024-01-2888
The Advanced Driver Assistance System (ADAS) is a comprehensive feature set designed to aid a driver in avoiding or reducing the severity of collisions while operating the vehicle within specified conditions. In General Motors (GM) vehicles, the primary controller for the ADAS is the Active Safety Control Module (ASCM). In the 2013 model year, GM introduced an ASCM utilizing the GM internal nomenclature of External Object Calculation Module (EOCM) in some of their vehicles produced for the North American market. Similar to the Sensing and Diagnostic Module (SDM) utilized in the restraints system, the EOCM3 LC contains an Event Data Recorder (EDR) function to capture and record information surrounding certain ADAS or Supplemental Inflatable Restraint (SIR) events. The ASCM EDR contains information from external object sensors, various chassis and powertrain control modules, and internally calculated data.
Technical Paper

Study on a Method for Reconstructing Pre-Crash Situations Using Data of an Event Data Recorder and a Dashboard Camera

2024-04-09
2024-01-2891
When investigating traffic accidents, it is important to determine the causes. To do so, it is necessary to reconstruct the accident situation accurately and in detail using objective and diverse information. We propose a method for reconstructing the accident situation (“reconstruction method”) which consists of rebuilding the situation immediately before the collision (“pre-crash situation”) using data collected during that time by an event data recorder (EDR) and a dashboard camera (DBC) onboard one or both of the vehicles involved. First, the vehicle’s traveling trajectory was integrally calculated using the vehicle speed and yaw rate recorded by the EDR, each point along the trajectory being linked to the EDR data.
Technical Paper

An Evaluation of the Performance of the Bendix Wingman Fusion G1 Collision Mitigation System in a 2017 Kenworth T680

2024-04-09
2024-01-2893
The Bendix Wingman Fusion – a radar and camera collision mitigation system (CMS) available on commercial vehicles – was evaluated in two separate test series to determine its performance in simulated rear collision scenarios. In the first series of tests, evaluations were conducted in daytime, nighttime, and rainy conditions between 15 to 58 miles per hour (mph) to evaluate the performance of the audible and visual forward collision warning (FCW) system in a first-generation Bendix Wingman Fusion CMS while approaching a stationary live vehicle target (SLVT) in a 2017 Kenworth T680. A second test series was conducted with a 2017 Kenworth T680 traveling at 50 mph in daytime conditions approaching a decelerating vehicle to evaluate the Bendix Wingman Fusion CMS on the truck. Both test series sought to determine the maximum distance the system would warn prior to the test driver swerving around the SLVT or moving vehicle target.
Technical Paper

Enhanced Safety of Heavy-Duty Vehicles on Highways through Automatic Speed Enforcement – A Simulation Study

2024-04-09
2024-01-1964
Highway safety remains a significant concern, especially in mixed traffic scenarios involving heavy-duty vehicles (HDV) and smaller passenger cars. The vulnerability of HDVs following closely behind smaller cars is evident in incidents involving the lead vehicle, potentially leading to catastrophic rear-end collisions. This paper explores how automatic speed enforcement systems, using speed cameras, can mitigate risks for HDVs in such critical situations. While historical crash data consistently demonstrates the reduction of accidents near speed cameras, this paper goes beyond the conventional notion of crash occurrence reduction. Instead, it investigates the profound impact of driver behavior changes within desired travel speed distribution, especially around speed cameras, and their contribution to the safety of trailing vehicles, with a specific focus on heavy-duty trucks in accident-prone scenarios.
Technical Paper

The Effectiveness of Forward Collision Warning Systems in Detecting Real-World Passenger and Nonpassenger Vehicles Relative to a Surrogate Vehicle Target

2024-04-09
2024-01-1978
Automatic emergency braking and forward collision warning (FCW) reduce the incidence of police-reported rear-end crashes by 27% to 50%, but these systems may not be effective for preventing rear-end crashes with nonpassenger vehicles. IIHS and Transport Canada evaluated FCW performance with 12 nonpassenger and 7 passenger vehicle or surrogate vehicle targets in five 2021-2022 model year vehicles. The presence and timing of an FCW was measured as a test vehicle traveling 50, 60, or 70 km/h approached a stationary target ahead in the lane center. Equivalence testing was used to evaluate whether the proportion of trials with an FCW (within ± 0.20) and the average time-to-collision of the warning (within ± 0.23 sec) for each target was meaningfully different from a global vehicle car target (GVT).
Technical Paper

A Suspension Tuning Parameter Study for Brake Pulsation

2024-04-09
2024-01-2319
Brake pulsation is a low frequency vibration phenomenon in brake judder. In this study, a simulation approach has been developed to understand the physics behind brake pulsation employing a full vehicle dynamics CAE model. The full vehicle dynamic model was further studied to understand the impact of suspension tuning variation to brake pulsation performance. Brake torque variation (BTV) due to brake thickness variation from uneven rotor wear was represented mathematically in a sinusoidal form. The wheel assembly vibration from the brake torque variation is transmitted to driver interface points such as the seat track and the steering wheel. The steering wheel lateral acceleration at the 12 o’clock position, driver seat acceleration, and spindle fore-aft acceleration were reviewed to explore the physics of brake pulsation. It was found that the phase angle between the left and right brake torque generated a huge variation in brake pulsation performance.
Technical Paper

Torque Vectoring for Lane-Changing Control during Steering Failures in Autonomous Commercial Vehicles

2024-04-09
2024-01-2328
Lane changing is an essential action in commercial vehicles to prevent collisions. However, steering system malfunctions significantly escalate the risk of head-on collisions. With the advancement of intelligent chassis control technologies, some autonomous commercial vehicles are now equipped with a four-wheel independent braking system. This article develops a lane-changing control strategy during steering failures using torque vectoring through brake allocation. The boundaries of lane-changing capabilities under different speeds via brake allocation are also investigated, offering valuable insights for driving safety during emergency evasions when the steering system fails. Firstly, a dual-track vehicle dynamics model is established, considering the non-linearity of the tires. A quintic polynomial approach is employed for lane-changing trajectory planning. Secondly, a hierarchical controller is designed.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Tire Force Estimation Using Intelligent Tire System Detecting Carcass Deformation

2024-04-09
2024-01-2293
In this paper, an intelligent tire system is designed to estimate tire force by detecting the tire carcass deformation. The intelligent tire system includes a set of marker points on the inner liner of the tire to locate the position of tire carcass and a camera mounted on the rim to capture the position of these points under different driving conditions. An image recognition program is used to identify the coordinates of the marker points in order to determine the deformation of the tire carcass. According to the tire carcass stiffness test and the general tire carcass deformation theory, an approximate linear relationship between tire force and carcass deformation in all directions was obtained. The vertical force of the tire is determined by the distance between adjacent marker points. The longitudinal force and lateral force of the tire are estimated by measuring the longitudinal and lateral displacements of the marker points.
Technical Paper

A Path Tracking Method for an Unmanned Bicycle Based on the Body-Fixed Coordinate Frame

2024-04-09
2024-01-2303
The present study introduces a novel approach for achieving path tracking of an unmanned bicycle in its local body-fixed coordinate frame. A bicycle is generally recognized as a multibody system consisting of four distinct rigid bodies, namely the front wheel, the front fork, the body frame, and the rear wheel. In contrast to most previous studies, the relationship between a tire and the road is now considered in terms of tire forces rather than nonholonomic constraints. The body frame has six degrees of freedom, while the rear wheel and front fork each have one degree of freedom relative to the body frame. The front wheel exhibits a single degree of freedom relative to the front fork. A bicycle has a total of nine degrees of freedom.
Technical Paper

Road Feel Modeling and Return Control Strategy for Steer-by-Wire Systems

2024-04-09
2024-01-2316
The steer-by-wire (SBW) system, an integral component of the drive-by-wire chassis responsible for controlling the lateral motion of a vehicle, plays a pivotal role in enhancing vehicle safety. However, it poses a unique challenge concerning steering wheel return control, primarily due to its fundamental characteristic of severing the mechanical connection between the steering wheel and the turning wheel. This disconnect results in the inability to directly transmit the self-aligning torque to the steering wheel, giving rise to complications in ensuring a seamless return process. In order to realize precise control of steering wheel return, solving the problem of insufficient low-speed return and high-speed return overshoot of the steering wheel of the SBW system, this paper proposes a steering wheel active return control strategy for SBW system based on the backstepping control method.
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