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Software will lead the development and life cycle of vehicles in the future. Nowadays, more and more software is being integrated into a vehicle, evolving it into a Software-Defined Vehicle (SDV). Automotive High Performance Computers (HPCs) serve as enablers by providing more computing infrastructure which can be flexibly used inside a vehicle. However, this leads to a complex vehicle system that needs to function today and in the future. Detecting and rectifying failures as quickly as possible is essential, but existing diagnostic approaches based on Diagnostic Trouble Codes (DTCs) are not designed for such complex systems and lack of flexibility. DTCs are predefined during vehicle development and changes to vehicle diagnostics require a large amount of modification work. Moreover, diagnostics are not intended to handle dynamically changing software systems and have shortcomings when applied to in-vehicle software systems.

This study explores the feasibility of using a sustainable lignin-based fuel, consisting of 44 % lignin, 50 % ethanol, and 6 % water, in conventional compression ignition (CI) marine engines. Through experimental evaluations on a modified small-bore CI engine, we identified the primary challenges associated with lignin-based fuel, including engine startup and shutdown issues due to solvent evaporation and lignin solidification inside the fuel system, and deposit formation on cylinder walls leading to piston ring seizure. To address these issues, we developed a fuel switching system transitioning from lignin-based fuel to cleaning fuel with 85 vol% of acetone, 10 vol% of water and 5 vol% of ignition improving additive, effectively preventing system clogs.

Though modal analysis is a common tool to evaluate the dynamic properties of a structure, there are still many individual decisions to be made during the process which are often based on experience and make it difficult for occasional users to gain reliable and correct results. One of those experience-based choices is the correct number and placement of reference points. This decision is especially important, because it must be made right in the beginning of the process and a wrong choice is only noticeable in the very end of the process. Picking the wrong reference points could result in incomplete modal analysis outcomes, as it might make certain modes undetectable, compounded by the user's lack of awareness about these missing modes. In the paper an innovative approach will be presented to choose the minimal number of mandatory reference points and their placement.

A gerotor pump is a positive displacement pump consisting of inner and outer rotors, with axis of inner rotor offset from axis of outer rotor. Both rotors rotate about their respective axes. The volume between the rotors changes dynamically, due to which suction and compression occurs. A gerotor pump may be subject to erosion due to cavitation. This paper details about the CFD methodology that has been used to capture cavitation bubbles which might form during the operation of gerotor pump. A full scale (3D) transient CFD model for gerotor pump has been developed using commercial CFD code ANSYS FLUENT. The most challenging part of this CFD flow modeling is to create a dynamic volume mesh that perfectly represents the dynamically changing rotor fluid volume of the gerotor pump. Two different approaches have been used to model this dynamic mesh analysis in the Ansys Fluent tool - one method by using the traditional UDF script and, another method by using Python automation script.

The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA

Aviation industry is striving to leverage the technological advancements in connectivity, computation and data analytics. Scalable and robust connectivity enables futuristic applications like smart cabins, prognostic health management (PHM) and AI/ML based analytics for effective decision making leading to flight operational efficiency, optimized maintenance planning and aircraft downtime reduction. Wireless Sensor Networks (WSN) are gaining prominence on the aircraft for providing large scale connectivity solution that are essential for implementing various health monitoring applications like Structural Health Monitoring (SHM), Prognostic Health Management (PHM), etc. and control applications like smart lighting, smart seats, smart lavatory, etc. These applications help in improving passenger experience, flight operational efficiency, optimized maintenance planning and aircraft downtime reduction.

In today's industrial sphere, machines are the key supporting various sectors and their operations. Over time, due to extensive usage, these machines undergo wear and tear, introducing subtle yet consequential faults that may go unnoticed. Given the pervasive dependence on machinery, the early and precise detection of these faults becomes a critical necessity. Detecting faults at an early stage not only prevents expensive downtimes but also significantly improves operational efficiency and safety standards. This research focuses on addressing this crucial need by proposing an effective system for condition monitoring and fault detection, leveraging the capabilities of advanced deep learning techniques. The study delves into the application of five diverse deep learning models—LSTM, Deep LSTM, Bi LSTM, GRU, and 1DCNN—in the context of fault detection in bearings using accelerometer data. Accelerometer data is instrumental in capturing vital vibrations within the machinery.

The paper presents a theoretical framework for the detection and first-level preliminary identification of potential defects on aero-structure components while employing ultrasonic guided wave based structural health monitoring strategies, systems and tools. In particular, we focus our study on ground inspection using laser-Doppler scan of surface velocity field, which can also be partly reconstructed or monitored using point sensors and actuators on-board structurally integrated. Using direct wave field data, we first question the detectability of potential defects of unknown location, size, and detailed features. Defects could be manufacturing defects or variations, which may be acceptable from design and qualification standpoint; however, those may cause significant background signal artifacts in differentiating structure progressive damage or sudden failure like impact-induced damage and fracture.

The safety and reliability of ground vehicles is a motivating factor for periodic maintenance which includes fluids, lubrication, cleaning, repairs, and general observation of key subsystems. The scheduling of maintenance activities can occur at different rates such as daily, weekly, or perhaps operating time based on collected historical data and general guidelines. The availability of a digital twin (DT), which offers a virtual representation of the vehicle behavior, enables virtual system simulations for different operating cycles to explore the dynamic behavior. When field operating fleet data can be integrated with the digital twin estimates, then this supplemental information can be combined with the existing maintenance plan to provide a more comprehensive approach. In this paper, a digital twin with a statistical based predictive maintenance strategy is investigated for a wheeled military ground vehicle.

Advanced Driver Assistance Systems (ADAS) are becoming common on passenger cars and pickup trucks. Accordingly, the manufacturers and installers of aftermarket equipment for these vehicles have an interest in confirming the functionality of ADAS when their equipment is put in place. However, there is very little publicly available information on the effect of aftermarket components on original equipment ADAS. To address this deficiency, a research program was undertaken in which a 2022 Chevrolet Silverado 1500 light truck was tested in four different hardware configurations, including stock as well as three modified conditions. Aftermarket modifications to the vehicle consisted of increased tire diameters, a level kit, and two different lift kits. A series of physical tests were carried out to evaluate the ADAS performance of the vehicle with modifications.

To develop safe vehicles, system development must be performed in compliance with functional safety. Functional safety considers situations where failures could make a vehicle unsafe, and it requires the inclusion of mechanisms to detect and mitigate these failures, even though they may not always be detected with 100% certainty — referred as diagnostic coverage (DC). Therefore, some faults, called residual faults, might go undetected. In the realm of functional safety from a communication perspective, industry standards define nine distinct fault modes. The detection of these faults is crucial, especially in the widely used AUTOSAR automotive operating system. AUTOSAR E2E (End-to-End Communication Protection) serves as a communication fault detection mechanism utilizing three mechanisms: counters, timers, and Cyclic Redundancy Check (CRC) to address the nine fault modes. Especially, determining the DC for CRC can be challenging and often requires a conservative evaluation approach.

SAE J1979 and its “OBD Modes” served for the protection of our environment against harmful pollutants for decades, but due to regulatory adoption of Unified Diagnostic Services (UDS), SAE J1979 has now become a multiple part document series: SAE J1979 will be replaced by SAE J1979-2 for vehicles with combustion engines (ICEs) and by SAE J1979-3 for Zero Emission Vehicle (ZEV) propulsion systems. For ZEVs, emission-related failures will be replaced by ZEV propulsion-related failures. Both SAE J1979-2 and -3 are variants of ISO 14229 (UDS) but limited to emission-related and ZEV propulsion-related failures, respectively, and associated diagnostic data. These new diagnostic communication protocols are required by California Air Resources Board (CARB) but do not support vehicle-manufacturer-specific diagnostic applications like calibration or flash programming.

A variety of structures resonate when they are excited by external forces at, or near, their natural frequencies. This can lead to high deformation which may cause damage to the integrity of the structure. There have been many applications of external devices to dampen the effects of this excitation, such as tuned mass dampers or both semi-active and active dampers, which have been implemented in buildings, bridges, and other large structures. One of the active cancellation methods uses centrifugal forces generated by the rotation of an unbalanced mass. These forces help to counter the external excitation force coming into the structure. This research focuses on active force cancellation using centrifugal forces (CFG) due to mass imbalance and provides a virtual solution to simulate and predict the forces required to cancel external excitation to an automotive structure. This research tries to address the challenges to miniaturize the CFG model for a body-on-frame truck.

The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company.

Considering the current trend towards the electrification of commercial vehicles, the development of Beam eAxle solutions has become necessary. The utilization of an electric drive unit in heavy-duty solid axle-based commercial vehicles presents unique and demanding challenges. These include the necessity for elevated peak and continuous torque while meeting packaging constraints, structural integrity requirements, and extended service life. One such solution was developed by BorgWarner to address these challenges. This paper offers a comprehensive overview of the design and development process undertaken for this Dual Motor Beam eAxle system. This includes the initial comparison of various eAxle solutions, the specifications of components selected for this design, and the initial results from dyno and vehicle development.

Recently, topology optimization (TO) has seen increased usage in the automotive industry as a numerical tool, greatly enhancing the accessibility and production-readiness of optimal, lightweight solutions. By natural extension of classic single material TO (SMTO), a wealth of research has been completed in multi-material TO (MMTO), enabling simultaneous determination of material selection and existence. MMTO is effective for linear static analyses, making use of structural responses that are continuously differentiable, giving itself to efficient gradient-based optimization engines. A structural response that is inherently nonlinear and transient, thus providing difficulty to the mainstay MMTO process, is that of crashworthiness. This paper presents a multi-objective MMTO framework considering crashworthiness using the equivalent static load (ESL) method. The ESL method uses a series of linear static sub-models to approximate the transient crashworthiness model.

This paper presents deep learning-based prognostics and health management (PHM) for predicting fractures of an electric propulsion (eP) drivetrain system using real-time CAN signals. The deep learning algorithm, based on autoencoders, resamples time-series signals and converts them into 2D images using recurrence plots (RP). Subsequently, through unsupervised learning of DeepSVDD, it detects anomalies in the converted 2D images and predicts the failure of the system in real-time. Also, reliability analysis based on fracture mechanics was performed using the detected signals and big data. In particular, the severity of the eP drivetrain system is proportional to the maximum shear stress (τmax) in terms of linear elastic fracture mechanics (LEFM) and can be calculated by summarizing the relationship between cracks (a) and the stress intensity factor (KIII).

As a key component of in-vehicle intelligent voice technology, speech enhancement can extract clean speech signals contaminated by environmental noise to improve the perceptual quality and intelligibility of speech. It has extensive applications in the field of intelligent car cabins. Although some end-to-end speech enhancement methods based on time domain have been proposed, there is often limited consideration given to designing model architectures based on the characteristics of the speech signal. In this paper, we propose a new U-Net based speech enhancement framework that utilizes the temporal correlation of speech signals to reconstruct higher-quality and more intelligible clean speech.

As a key tool to maintain urban cleanliness and improve the road environment, road cleaning vehicles play an important role in improving the quality of life of residents. However, the traditional road cleaning vehicle requires the driver to monitor the situation of road garbage at all times and manually operate the cleaning process, resulting in an increase in the driver 's work intensity. To solve this problem, this paper proposes a road garbage recognition algorithm based on improved YOLOv5, which aims to reduce labor consumption and improve the efficiency of road cleaning. Firstly, the lightweight network MobileNet-V3 is used to replace the backbone feature extraction network of the YOLOv5 model. The number of parameters and computational complexity of the model are greatly reduced by replacing the standard convolution with the deep separable convolution, which enabled the model to have faster reasoning speed while maintaining higher accuracy.

Model-based developments have been introduced to reduce the development time for vehicle systems. Various model-based tools, including MATLAB and Simulink, have been introduced, and each vehicle component uses different tools to model assets. This makes the system complex and reduces the simulation efficiency because of the need for interfaces or converters when reusing model assets and combining parts. However, machine learning, in which neural nets are pretrained to make inferences in real time, is being applied to automatic driving and applications such as object recognition. This study developed a system in which the inputs and outputs assigned to a model were trained using neural nets, and the trained neural nets were combined with UML: Unified Modeling Language. A previous UML integration proposal integrated C/C++ code automatically generated from the models. Therefore, the previous proposal made limited use of modeling tools with automatic code generation capabilities.