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Standard

Heavy Duty Truck and Bus Electrical Circuit Performance Requirement for 12/24-Volt Electric Starter Motors

2024-03-22
CURRENT
J3053_202403
The recommended practice describes a design standard that defines the maximum recommended voltage drop of the starting motor main circuits, as well as control system circuits, for 12/24-V starter systems. The battery technologies used in developing this document include the flooded lead acid, gel cell, and AGM. Starting systems supported by NiCd, Lithium Ion, NiZn, etc., or Ultracaps are not included in this document. This document is not intended to be updated or modified to include starter motors rated at voltages above the nominal 24-V electrical system. The starter is basically an electrical-to-mechanical power converter. If you double the available battery power in, you double the peak mechanical power out and double the heat losses. This means that we have to pay special attention to how battery power changes when we change the battery voltage and the effects it may have in overpowering the cranking system.
Standard

Control of Bidirectional Power for AC Conductive Charging

2024-01-22
CURRENT
J3068/2_202401
This document extends SAE J3068 and SAE J3068/1 to include multiple ways to control charging and discharging to an EPS, managed charging, and other related capabilities. Capabilities are designed to support both site electrical limits and power grid management.
Standard

Truck Tractor Power Outlet for Trailer ABS

2024-01-10
CURRENT
J2247_202401
This SAE Recommended Practice identifies the minimum truck tractor electrical power output of the stop lamp and ABS (antilock brake system) circuits measured at the primary SAE J560 tractor trailer interface connector(s).
Standard

Heavy-Duty Wiring Systems for On-Highway Trucks

2024-01-09
CURRENT
J2202_202401
This SAE Recommended Practice provides general guidelines on the material selection, construction, and qualification of components and wiring systems used to construct nominal 12 VDC and/or 24 VDC electrical wiring systems for heavy-duty vehicles The guidelines are limited to nominal 12 VDC and/or 24 VDC primary wiring systems and includes cable sizes American Wire Gage 20 to AWG 4 on heavy-duty on-highway trucks. The document identifies appropriate operating performances requirements. This document excludes the male-to-female connection of the SAE J560 connectors.
Standard

Identification of Vehicles and Supply Equipment for Conductive AC Charging

2023-12-13
CURRENT
J3068/1_202312
This document is an optional addition to SAE J3068 that adds additional communications (using LIN-CP) between the EV and SE that provide capabilities valuable to commercial fleets. These include the ability of the EV and SE to exchange unique identifiers, to establish which EV is connected to which SE, and to specify requirements for the next trip.
Standard

Recommended Practice for Identification of Standardized Truck and Tractor Electrical Circuits

2023-11-16
CURRENT
J2191_202311
This SAE document defines a recommended practice for implementing circuit identification for electrical power and signal distribution systems of the Class 8 trucks and tractors. This document provides a description of a supplemental circuit identifier that shall be utilized in conjunction with the original equipment manufacturer’s primary circuit identification as used in wire harnesses but does not include electrical or electronic devices which have pigtails. The supplemental circuit identifier is cross-referenced to a specified subsystem of the power and signal distribution system identified in Section 5.
Standard

Auxiliary Two-Conductor Electrical Power Connector for Truck-Trailer High-Power Jumper Cable

2023-09-20
WIP
J3082
This SAE Standard provides the minimum requirements for high-power, two-conductor jumper cable plug and receptacle for truck-trailer jumper cable systems. It includes the test procedures, design, and performance requirements. This document covers receptacles rated 12 VDC nominal and at more than 30 A (amperes) up to and including 150 A, and is intended for a single circuit with one power conductor and one common return conductor. Single-conductor high-current connectors are not recommended for future designs because of inadequate ground return through fifth wheel/king pin. Cable size selection is to be made by the vehicle OEM for specific applications and the specific voltage drop requirements of those applications.
Standard

Seven Conductor Cable for ABS Power - Truck and Bus

2023-09-18
WIP
J2394
This SAE Standard establishes the minimum construction and performance requirements for seven conductor 1/8 2/10 4/12 cable for use on trucks, trailers, and converter dollies for 12 VDC nominal applications. Where appropriate, the standard refers to two types of cables (Type F and S, described later in the standard), due to the variation in the performance demands of cables used in flexing and stationary applications. While the document’s title refers to ABS Power to differentiate the document from the SAE J1067 standard that it supersedes, the scope applies to both the primary green cable for powering ABS and lighting and the yellow auxiliary cable of the same construction.
Standard

Electric Vehicle Power Transfer System Using a Three-Phase Capable Coupler

2023-07-12
WIP
J3068
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an electric vehicle using a coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the electric vehicle inlet, supply equipment connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope.
Standard

Voltage Regulation and Limits

2022-12-16
CURRENT
J3226_202212
This document defines the test procedures and performance limits of steady state and transient voltage characteristics for 12 V, 24 V, or 48 V electrical power generating systems used in commercial ground vehicles.
Standard

Electric Vehicle Power Transfer System Using a Three-Phase Capable Coupler

2022-07-26
CURRENT
J3068_202207
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an electric vehicle using a coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the electric vehicle inlet, supply equipment connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope.
Standard

Primary 13 Conductor Electrical Connector (Plug and Receptacle) between Towing Vehicle and Trailer.

2022-07-07
WIP
J3285
This SAE document provides the minimum requirements for a 13-conductor cable plug and receptacle to support the 13-conductor jumper cable between the towing vehicle and trailer. The document also includes the test procedures, design and performance requirements for the plug and receptacle. This document shall be used in conjunction with SAE J3284. The specified 13-conductor plug and receptacle would be totally interchangeable with the current SAE J560 primary plug and receptacle, plus provide an additional 6 conductors for use in trailers incorporating advanced electronics or multivoltage applications. New tractors designed with the 13 conductor receptacle and 13 conductor tractor to trailer cable and plug assembly, would be compatible with old trailers (7 conductor receptacle) and new trailers (13 conductor receptacle).
Standard

Primary Single Phase Nominal 120 VAC Wiring Distribution Assembly Design—Truck and Bus

2022-06-22
CURRENT
J2698_202206
This SAE Recommended Practice covers the design and application of primary on-board wiring distribution system harnessing for surface vehicles. This document is intended for single phase nominal 120 VAC circuits that provide power to truck sleeper cab hotel loads so that they may operate with the main propulsion engine turned off. The power supply comes from alternative sources such as land-based grid power, DC-AC inverters and auxiliary power generators. The circuits may also provide power to improve vehicle performance through charging batteries or operating cold-weather starting aids.
Standard

13-Conductor Electrical Cable between Towing Vehicle and Trailer

2022-06-15
WIP
J3284
This SAE standard establishes the minimum construction and performance requirements for a combination cable consisting of 9 conductors and 2 twisted pairs for use on trucks, trailers, and dollies. The cable includes power, ground and 2 jacketed/unshielded twisted paired signal circuits. This standard will be used in conjunction with the SAEJ XXXX “13 Conductor Electrical Connector (Plug and Receptacle) between Towing Vehicle and Trailer”. The standard will also include the test procedures, design and performance requirements for the cable.
Standard

Inverter Requirements for Class Eight Trucks - Truck and Bus

2022-06-07
WIP
J2697
This SAE Recommended Practice is intended to describe the application of single-phase DC to AC inverters, and bidirectional inverter/chargers, which supply power to ac loads in Class heavy duty on-highway trucks (10K GVW). The document identifies appropriate operating performance requirements and adds some insight into inverter selection. - This document applies to factory and after-market installed DC-to-AC inverter systems (Including inverter chargers) providing up 3000 W of 120 VAC line-voltage power as a convenience for operator and passenger use. Such inverters are intended to power user loads not essential to vehicle Operation or safety (e.g., HVAC, TV, microwave ovens, battery chargers for mobile phones or laptop computers, audio equipment, etc.). - Systems incorporate the inverter itself as well as the input, output, control, and signal wiring associated with the inverter.
Standard

Circuit Breakers

2022-05-26
CURRENT
J553_202205
This SAE Standard defines the test conditions, procedures, and performance requirements for circuit breakers in ratings up to and including 200 A. The document includes automatic reset, modified reset, and manually reset types of circuit breakers for 12 VDC, 24 VDC, and 48 VDC electrical systems. Some circuit breakers may have dual voltage ratings (AC and DC); however, this document evaluates DC performance only.
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